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HomeMy WebLinkAbout5.255 Original ContracteT Op S«1TEs In repl refer to SRPF Mr. Scott McLain City of Port Angeles P.O. Box 1150 Port Angeles, WA 98362 Department of Energy Bonneville Power Administration P.O. Box 3621 Portland, Oregon 97208 -3621 SEP 16 1991 Dear Mr. McLain: Subject: Modification No. A001 of Intergovernmental Agreement No. DE- BI79- 91BP16502, Daishowa Energy Review Technical Services A fully executed copy of the subject Modification is enclosed. If you have any questions, please call me at (503) 230 -5064. Sincerely, Enclosure Nancy Belzons Contracting Officer's Representative f`s BPA F 4220 31 (02 -91; (Previously BPA 1398 1270 01) P A R r t P A N T s S U E D 1 AGREEMENT NO 2 AGREEMENT TYPE U Interagency DE- BI79- 91BP16502 U Intraagency 6 ORGANIZATION AND ADDRESS City of Port Angeles P.O. Box 1150 Port Angeles, WA 98362 7 TECHNICAL CONTACT T Scott McLain 0 8 ADMINISTRATIVE CONTACT Scott McLain 12 THIS AGREEMENT WAS NEGOTIATED PURSUANTTO I 131 U S.0 1535 (Federal) I X 116 U S.0 832g (Other) Li 16 U S.0 832a(f) (Customer) U 14 TITLE AND BRIEF DESCRIPTION OF WORK TO BE PERFORMED UNDER THIS AGREEMENT, DOCUMENTS WHICH ARE ATTACHED TO AND BECOME A PART OF THIS AGREEMENT DAISHOWA ENERGY REVIEW TECHNICAL SERVICES This Modification is issued to insert the Awardee's budget and revise the amount in Block 15. The Awardee's letter, dated May 20, 1991, is incorporated into this Agreement. All reimbursements for travel expenses are authorized at actual amounts where accomodations at Federal Travel Regulation limititations are unavailable, per the Awardee's letter dated August 19, 1991. This authorization is effective retroactively to the date of award of this agreement. The Statement of Work is corrected to read "50 mills" in Item No. B.3.b.3. Previous Agreement Amount: Decrease this Modification: New Agreement Amount: U.S. DEPARTMENT OF ENERGY BONNEVILLE POWER ADMINISTRATION AGREEMENT 3 MODIFICATION NO 4 EFFECTIVE DATE 5 PROCUREMENT REQUEST NO PHONE NO (206) 457 -0411 I PHONE NO (206) 457 -0411 $100,000 NTE (35,530) 64,470 NTE All other Terms and Conditions remain the same. If this Is an Intergovernmental or Customer Agreement, the provisions on the reverse of this form are a part of the Agreement 15 SUBMIT INVOICE TO See Terms and Conditions for billing instructions Bonneville Power Administration P.O. Box 3621 Portland, Oregon 97208 18 APP D BY (Signature) NAME 8!TITLE (Type or print) v .VS2- SRPF- 5828w) nkb I DATE ROKER.T J. T1 TUS DI 2Ecro2 IXI U Customer Intergovernmental Same as A001 Block 19 8/30/9/ s S U E D a P A 9 ORGANIZATION AND ADDRESS DE- PR79- 91BP21441 U.S. Department of Energy Bonneville Power Administration— SRPF P.O. Box 3621 Portland, Oregon 97208 10 BPATECHNICAL CONTACT I PHONE NO a Shannon Greene TBA (206) 442 -0675 Y 11 BPA ADMINISTRATIVE CONTACT I PHONE NO Nancy Belzons SRPF (503) 230 -5064 13 AGREEMENT EFFECTIVE FROM DATE IN BLOCK 4 UNTIL December 31, 1991 16 AMOUNT TO BE PAID BY BPA 64,470 NTE 17 ACCOUNTING INFORMATION (BPA use only) RMI 25 GNL DECREASE: $35,530 19 AP;'F'OVED B (Stgnaty e) NAME TITLE (Type or pint) Delbert S. Olenslager Contracting Officer T23302 I DATE ?//4/1/ C) pORT gh C�t' ‘tP er e itY LIGN' Ms. Nancy Belzons U.S. Department of Energy Bonneville Power Administration -SRPF P. O. Box 3621 Portland, Or. 97208 Dear Ms. Belzons: As you know, the City of Port Angeles has selected a consultant to perform the energy review at the Daishowa mill in Port Angeles. We have developed a preliminary budget for the project after an initial tour of the mill and discussion of project objectives. In accordance with the BPA /City of Port Angeles contract No. DE -BI79- 91BP16502, the City submits the following budget for the project. Resource Hours Rate Total Don Flisram 330 $75 $24,750 Jim Poole 156 $100 $15,600 Mike Woodward 72 $85 6,120 Tom Meersman 60 $100 6,000 Secretarial 50 $30 1,500 City Admin. 100 $35 3,500 Travel Subsis. 6,000 Materials 1,000 Sincerely, Total Budget: $64,470 :50„647f L Scott McLain Power Analyst cc: Bob Titus, City Light Director Shannon Green, BPA -COTR CITY OF PORT ANGELES 321 EAST FIFTH ST P 0 BOX 1150 PORT ANGELES, WASHINGTON 98362 PHONE (206) 457 -0411 May 20, 1991 AGREEMENT FOR ENERGY REVIEW AT DAISHOWA AMERICA PORT ANGELES MILL 1 THIS AGREEMENT is made this 2. day of /9A Y 1991, by and between the City of Port Angeles, a Municipal Corporation of the State of Washington (hereinafter "City and Daishowa America Co., LTD. (hereinafter "Daishowa IN CONSIDERATION OF THE MUTUAL COVENANTS, AGREEMENTS, TERMS, AND CONDITIONS OF THIS AGREEMENT, THE PARTIES AGREE as follows: I. PURPOSE. The purpose of the energy review will be to identify electrical energy saving measures that can be achieved through the modification or replacement of mechanical and electrical devices at the Daishowa Port Angeles Mill "Mill given the current production processes and product mix. It will not be the purpose of the Energy review to suggest alterations in Daishowa's pulp and paper making processes or to recommend changes in the grades or quality of Daishowa's products. II. PROTECTION OF PROPRIETARY AND CONFIDENTIAL INFORMATION. Any information that is provided by Daishowa for use in the Energy Review that is of a proprietary, confidential, or business sensitive nature shall be labeled as such and shall not be disclosed or provided to the public. Any reports produced that contain information that is proprietary or confidential to Daishowa and which should not be released to the public shall be labeled as follows: The title page shall have the following legend: "This energy review includes data that shall not be disclosed outside the Government and shall not be duplicated, used or disclosed in whole or in part for any purpose other than to evaluate this Energy Review. This restriction does not limit the Government's right to use information contained in this Energy Review if it is obtained from another source without restriction. The data subject to this restriction are contained in pages Each page that contains restricted data shall be marked with the following legend: "Use or disclosure of data contained on this page is subject to the restriction on the title page of this Project Summary /Proposal." III. COST. Funding for this Energy Review will be provided by the Bonneville Power Administration through a contract with Port Angeles City Light. Daishowa will not provide funding for any of the direct costs of the Energy Review. Daishowa will provide employees as needed to guide individuals conducting the Energy Review and other information without reimbursement. IV. DAISHOWA'S COOPERATION. Daishowa agrees to provide employees as required to serve as guides to the individuals performing the Energy review. Daishowa will also provide one -line drawings detailing its electrical distribution system plus a list of all connected loads of 20 horsepower or greater. V. NO SUBSEQUENT OBLIGATIONS. Daishowa understands that, by agreeing to allow City Light to conduct the Energy Review, it is not agreeing to implement any energy saving measures that may be recommended at the conclusion of the Energy Review. Daishowa will consider any such 2 recommendations to modify or replace its electrical or mechanical equipment in light of its available capital and the expected return on investment for any energy saving measures recommended, as well as in light of Daishowa's other business priorities. The City will provide assistance to Daishowa at its request to secure financial incentives through any programs which are available to support energy savings measures. VI. ROLE OF CITY LIGHT AND BONNEVILLE POWER ADMINISTRATION. Daishowa understands that City Light has selected a qualified consultant to perform the Energy Review in the firm of CRS Sirrine, Inc. This firm will be conducting the Energy Review under the direction and supervision of Port Angeles City Light. A report of the Energy Review will be prepared and provided to the Bonneville Power Administration for review. Daishowa shall also receive copies of all reports prepared in connection with the Energy Review. Daishowa America Co.. LTD. By 7 ITS 42‹;',1.¢,,, Ap oved� as to form: lt#110 City Attorney 3 City_.Qf Port Angeles By Title Tttz.7btt- (As Authorized by City Council at the April 16, 1991 Council meeting.) AGREEMENT FOR CONSULTING SERVICES FOR ENERGY REVIEW AT DAISHOWA AMERICA PORT ANGELES MILL .5.x55 THIS AGREEMENT is made this ,..9 nv day of rrJA./ 1991, by and between the City of Port Angeles, a Municipal Corporation of the State of Washington (hereinafter "City and CRS Sirrine Engineers, Inc. (hereinafter "Sirrine IN CONSIDERATION OF THE MUTUAL PROMISES, COVENANTS, AGREEMENTS, TERMS AND CONDITIONS OF THIS AGREEMENT, THE PARTIES AGREE as follows: I. DESCRIPTION OF WORK AND SERVICES A. Sirrine will perform the engineering services as described in the Scope of Work of their proposal N -91 -125, dated March 29, 1991, which is incorporated herein as Attachment "D B. Sirrine understands that funding for this project is provided by the Bonneville Power Administration under a separate contract with the City, and further agrees to provide the profes- sional services specified in Attachment "C which is expressly incorporated herein by this reference. II. PAYMENT For services furnished, the City shall pay Sirrine on a time and expense basis. Total payment for all services provided under this Agreement shall not exceed $65,000. The following personnel are assigned to the project and will be billed at the hourly rates as listed. Mike Woodward $85 /hour Jim Poole $100 /hour Larry Hebert $75 /hour Tom Meersman $100 /hour Additionally, secretarial services shall be billed at the rate of $30 /hour plus overtime. Compensation to Sirrine will be according to 1 Attachment "A Compensation, and Attachment "B" Current Computer Reproduction Price Schedule. Sirrine will submit detailed invoices at the end of each month with payment being due thirty (30) days from the date of invoice. Interest will be charged at the rate of 1 -1/2 percent per month when payments are overdue. Sirrine shall maintain records conforming to acceptable accounting practices and further shall submit billings in a format satisfactory to the requirements of Attachment "C III. INDEMNIFICATION A. Sirrine shall promptly notify the City's Risk Manager and the City Attorney's office of all damaged property of the City or others and of any injuries sustained by any persons, including employees of Sirrine, in any manner relating directly or indirectly to the work within the scope of this Agreement. B. Sirrine agrees to and does hereby indemnify and save the City harmless from and against any and all losses, damage, claims, actions, liability, attorney's fees, and expense whether in contract or in tort, in connection with loss of life, bodily injury and /or property damage occurring on or about or arising out of those portions of the work under Sirrine's control or wherever arising if occasioned wholly by negligent act or errors of Sirrine, or by its agents, servants or employees should the same arise during the progress of the work. IV. INSURANCE A. Sirrine shall secure and maintain in effect at all times, at its expense, insurance of the following kinds and limits to cover all locations of Sirrine's operation in connection with the work on this project: 2 1. Worker's Compensation and Employer's Liability covering employees of Sirrine. (a) Worker's Compensation with statutory limits of liability. (b) Employer's Liability with statutory limits of liability. 2. Public Liability Insurance covering Sirrine's legal liability for bodily injuries with limits of not less than Five Hundred Thousand Dollars ($500,000) per person and One Million Dollars ($1,000,000) per occurrence and for property damage of not less than One Hundred Thousand Dollars ($100,000) per accident and Two Hundred Thousand Dollars ($200,000) aggregate. 3. Automobile Liability Insurance for bodily injuries in limits of not less than Five Hundred Thousand Dollars ($500,000) per person and One Million Dollars ($1,000,000) per accident and for property damage of not less than Two Hundred Thousand Dollars ($200,000) per accident, providing coverage for any accident arising out of or resulting from the operation, maintenance or use by Sirrine of any owned, non -owned or hired automobiles, trailers or other equipment required to be licensed. 4. Professional Liability Insurance for all facets of Sirrine's operations and work, including errors, omissions and neg- ligent acts covering this Agreement with minimum limits of Two Hun- dred Fifty Thousand Dollar ($250,000) liability per occurrence and Two Hundred Fifty Thousand ($250,000) aggregate errors and omissions. V. COMPLIANCE WITH GOVERNMENTAL REGULATIONS The parties shall keep, observe and perform all requirements of applicable Federal, State and Local laws, rules and regulations or ordinances. 3 VI. INDEPENDENT CONTRACTOR STATUS, In all matters relating to this Agreement, Sirrine shall be acting as an independent contractor. Neither Sirrine nor any employees of Sirrine are employees of the City under the meaning or application of any Federal or State unemployment or insurance laws. Sirrine agrees to assume all liabilities or obligations imposed by any one or more of such laws with respect to employees of Sirrine, if any, in the performance of this Agreement. Sirrine shall not have any authority to assume or create any obligation, express or implied, on behalf of the City and Sirrine shall have no authority to represent as agent, employee or in any other capacity than as herein before set forth. VII. TERMINATION OF SERVICES Services may be terminated at any time, at the discretion of the City, upon payment of the charges that have been accrued and/or committed to the date of termination. VIII. TERM OF AGREEMENT This Agreement will become effective at the date of signing by both parties and will remain in effect until December 31, 1991. IX. INTERPRETATION A. This Agreement and all the terms and provisions shall be interpreted and construed according to the laws of the State of Washington. Should any clause, paragraph, or other part of this Agreement be held or declared to be void or illegal for any reason by any court having competent jurisdiction, all other clauses, paragraphs or parts of this Agreement shall, nevertheless, remain in full force and effect. B. This Agreement between the parties shall be deemed to 4 include this Agreement and Attachments A, B, C and D and any written addenda thereto as may be executed by the parties. The City shall not be bound by any supplement hereto unless it is signed by an authorized representative of the City. Sirrine shall not be bound by the supplement hereto unless it is signed by an officer or authorized representative of Sirrine. X. DISPUTES Any disputes concerning Sirrine's performance of the work shall be resolved pursuant to the applicable provisions of Attachment "C Venue of any lawsuit related to this Agreement shall be in Clallam County, Washington. XI. BINDING EFFECT This Agreement shall not be binding until executed by all parties. IN WITNESS WHEREOF, the parties hereto have executed this Agreement by their duly authorized representatives on this 29th day of May CITY PORT ANGELES By: Title: 12'C As authorized by City Council at its April 16, 1991 meeting. I>_ T'T F': S T F n (Seal) AP''ROVED A5 TO FORM 1991. 5 CRS SIRRINE ENGINES S, INC. By: 7 L T it e: £P V/GE ATTEST: al krz, 0 LIGHTSIR CON COMPENSATION ATTACHMENT "A" For performance of additional services, we propose that our compensation is the sum of the following: A. Payment for salaries per article 2 of this Agreement for services rendered by all employees working on the assignment. B. Payment for overtime for exempt employees when said employees work more than 40 hours per week on the assignment. C. Payment for overtime premiums for nonprofessional personnel equal to one -half of their straight -time hourly wage rate. D. Payment for long distance telephone charges. E. Payment for the use of computer services in design, scheduling, and other services on behalf of the assignment. Attachment "B" provides rates for these services. All rates are subject to semiannual revision. F. Payment for the use of our computer -aided design equipment on behalf of the assignment. Billing rates for computer -aided design (AutoCAD) applications are contained in Attachment "B". These charges include the cost of equipment and supplies. These rates are subject to semiannual revision. G. Payment for all reproductions on behalf of the assignment at our standard rates as shown in Attachment "B". H. Payment for telefax, postage, and courier service. I. Payment for travel and subsistence for our personnel on behalf of the assignment. (Current rate for the use of personal cars is 27.5 cents per mile and is subject to semiannual revision.) J. Payment for the cost (plus 10 of outside consulting and /or professional services such as metallurgical, archaeological, legal, accounting, and other specialized services. We will obtain the Client's approval before authorizing these services. ATTACHMENT "B" CURRENT COMPUTER/REPRODUCTION PRICE SCHEDULE JANUARY 1, 1991 APPLICATION Personal Computer (No charge for personal computers used for word processing) COST PER UNIT $15 per hour AutoCAD $25 per hour Main Frame (GEMS) $1,000 per run* PC Triflex $350 per run* Blueline Prints .11 per sq. ft. Sepias .45 per sq. ft. Mylars $1.25 per sq. ft. Xerographic Prints: Bond .25 per sq. ft. Vellum .75 per sq. ft. Plain Bond Copies: 8 -1/2 x 11 .11 per sheet 8 -1/2 x 14 .16 per sheet 11 x 17 .22 per sheet Reproduction which CRS Sirrine Engineers Invoice cost to CRS Sirrine is not equipped to do in -house Engineers plus 10% NOTE: 1) If the need for other software programs is identified, the charges will be established based on software cost and required computer time. 2) This rate schedule is subject to semiannual revision. Estimate average based on past experience. Charges will be based on actual cost. TERMS AND CONDITIONS PURPOSE. This Intergovernmental Agreement between the Bonneville Power Administration (BPA) and the City of Port Angeles (City) initiates work on the project entitled Daishowa Energy Review Technical Services, wherein the City will seek subcontract assistance to conduct an energy review at Daishowa of America, Inc.. The City is the electrical service provider to this company. Effective period: January 10, 1991 to December 31, 1991. REPORTING REQUIREMENTS. The City shall submit reports /deliverables as specified in the Statement of Work. No other reports are required. PAYMENT. The City will submit monthly invoices for reimbursement for work performed, noting the Intergovernmental Agreement number to: Bonneville Power Administration ATTN: Shannon Greene TBA 201 Queen Anne Ave. North, Suite 400 Seattle, WA ATTACHMENT "C" DE- BI79- 91BP16502 Page 1 The City will supply an itemized listing of expenditures for each budgetary line item set forth in the approved budget, showing as a minimum: 1. Salaries (including personnel and benefits) 2. Travel and transportation (including per diem) 3. Nonexpendable equipment and material (greater than $1000 per item) 4. Expendable equipment and material (sensitive in nature) 5. Operations and maintenance (including computer services and publications) 6. Overhead 7. Cumulative expenditures to date Non itemized and /or incomplete billings will be detained for payment processing until correct information has been supplied by the City. Allowable costs shall be determined in accordance with the cost principles as implemented by Bonneville Acquisition Guide Part 31.6. REOUIREMENT FOR AUDIT (07 -90) (BAG 15.106 -70) The contractor is required to have an audit made in accordance with the requirements of Office of Management and Budget Circular A -133. In addition to the requirement for distribution of copies in accordance with the circular, a copy shall be provided to BPA upon request of the Contracting Officer. DE- BI79- 918P16502 Page 2 AUDIT INTERGOVERNMENTAL AGREEMENTS (10 -89) (BAG 17.504 -70) The City shall maintain accounting procedures and practices sufficient to reflect properly all costs claimed to have been incurred in performing this agreement. The Contracting Officer, or representatives of the Contracting Officer, shall have the right to examine books, records, documents and other evidence supporting such claimed costs as they judge necessary. This right of examination shall include inspection at all reasonable times at the agency's facilities used in performing this agreement, and locations where records pertaining to this agreement are maintained. LIMITATION OF COST. 1. The parties estimate that performance of this agreement will not cost the SPA more than the estimated cost specified in the budget. The City agrees to use its best efforts to perform the work specified in the Statement of Work and all obligations under this agreement within the estimated cost. 2. The City shall notify the Contracting Officer in writing whenever it has reason to believe that: a. The costs the City expects to incur under this agreement in the next 60 days, when added to all costs previously incurred, will exceed 75 percent of the estimated cost specified in the agreement; or b. The total cost for the performance of this agreement will be either greater or substantially less than had been previously estimated. 3. As part of the notification, the City shall provide the Contracting Officer a revised estimate of the total cost of performing this agreement. 4. Except as required by other provisions of this agreement specifically citing and stated to be an exception to this clause: a. The SPA is not obligated to reimburse the City for costs incurred in excess of the estimated cost specified in the agreement. b. The City is not obligated to continue performance under this agreement or otherwise incur costs in excess of the estimated cost specified in the budget, until the Contracting Officer (1) notifies the City in writing that the estimated cost has been increased; and (2) provides a revised estimated total cost of performing this agreement. 5. No notice, communication, or representation in any form other than that specified in subparagraph (4)(b) above, or from any person other than the Contracting Officer, shall affect this agreement's estimated cost to the BPA. In the absence of the specified notice, the BPA is not obligated to reimburse the Ciyt for any costs in excess of the estimated cost. DE- BI79- 91BP16502 Page 3 6. If the estimated cost specified in the budget is increased, any costs the City incurs before the increase that are in excess of the previously estimated cost shall be allowable to the same extent as if incurred afterward, unless the Contracting Officer issues a termination or other notice directing that the increase is solely to cover termination or other specified expenses. 7. Modifications shall not be considered an authorization to exceed the estimated cost to the BPA, unless they contain a statement increasing the estimated cost. 8. If this agreement is terminated or the estimated cost is not increased, the BPA and the City shall negotiate an equitable distribution of all property produced or purchased under the agreement, based upon the share of costs incurred by each. CERTIFICATION REGARDING LOBBYING FOR CONTRACTS (01 -90) (BAG 3.7007 -1) In accordance with Public Law 101 -121, Section 319, the under signed certifies, to the best of his or her knowledge and belief, that: (1) No Federal appropriated funds have been paid or will be paid, by or on behalf of the undersigned, to any person for influencing or attempting to influence an officer or employee of any agency, a Member of Congress, an officer or employee of Congress, or an employee of a Member of Congress in connection with the awarding of any Federal contract, the making of any Federal grant, the making of any Federal loan, the entering into of any cooperative agreement, and the extension, continuation, renewal, amendment, or modification of any Federal contract, grant, loan, or cooperative agreement. (2) If any funds other than Federal appropriated funds have been paid or will be paid to any person for influencing or attempting to influence an an officer or employee of any agency, a Member of Congress, an officer or employee of Congress, or an employee of a Member of Congress in connection with this Federal contract, grant, loan or cooperative agreement, the undersigned shall complete and submit Standard Form LLL, Disclosure Form to Report Lobbying, in accordance with its instructions. (3) The undersigned shall require that the language of this certification be included in the award documents for all subawards at all tiers (including subcontracts, subgrants, and contracts under grants, loans, and cooperative agreements) and that all subrecipients shall certify and disclose accordingly. This certification is a material representation of fact upon which reliance was placed when this transaction was made or entered into. Submission of this certification is prerequisite for making or entering into this transaction imposed by section 1352, Title 31, U.S. Code. Any person who fails to file the required certification shall be subject to a civil penalty of not less than $10,000 and not more than $100,000 for each such failure. DE- BI79- 91BP16502 Page 4 Terms used in this provision and further information on the activities permitted or prohibited under this law, and penalties for violations, is published in BAGII 90 -4 which is available from the Contracting Officer issuing this solicitation. The reporting form, SF -LLL, "Disclosure of Lobbying Activities" is also available from the Contracting Officer. DRUG -FREE WORKPLACE (03 -89) (BAG 23.505) (a) Definitions. As used in this clause "Controlled substance" means a controlled substance in schedules I through V of section 202 of the Controlled Substances Act (21 U.S.C. 812) and as further defined in regulation at 21 CFR 1308.11 1308.15. "Conviction" means a finding of guilt (including a plea of nolo contendere) or imposition of sentence, or both, by any judicial body charged with the responsibility to determine violations of the Federal or State criminal drug statutes. "Criminal drug statute" means a Federal or non Federal criminal statute involving the manufacture, distribution, dispensing, possession or use of any controlled substance. "Drug -free workplace" means a site for the performance of work done in connection with a specific contract at which employees of the Contractor are prohibited from engaging in the unlawful manufacture, distribution, dispensing, possession, or use of a controlled substance. "Employee" means an employee of a Contractor directly engaged in the performance of work under a Government contract. "Individual" means an Offeror /Contractor that has no more than one employee including the Offeror /Contractor. (b) The Contractor, if other than an individual, shall- (1) Publish a statement notifying its employees that the unlawful manufacture, distribution, dispensing, possession, or use of a controlled substance is prohibited in the Contractor's workplace and specifying the actions that will be taken against employees for violations of such prohibition; about (2) Establish a drug -free awareness program to inform such employees (i) The dangers of drug abuse in the workplace; (ii) The Contractor's policy of maintaining a drug -free workplace; DE- BI79- 91BP16502 Page 5 (iii) Any available drug counseling, rehabilitation, and employee assistance programs; and (iv) The penalties that may be imposed upon employees for drug abuse violations occurring in the workplace. (3) Provide all employees engaged in performance of the contract with a copy of the statement required by subparagraph (b)(1) of this clause; (4) Notify such employees in the statement required by subparagraph (b)(1) of this clause, that as a condition of continued employment on this contract, the employee will (i) Abide by the terms of the statement; and (ii) Notify the employer of any criminal drug statute conviction for a violation occurring in the workplace no later than five (5) days after such conviction. (5) Notify the Contracting Officer within ten (10) days after receiving notice under subdivision (b)(4)(ii) of this clause, from an employee or otherwise receiving actual notice of such conviction; (6) Within 30 days after receiving notice under subparagraph (a)(4) of this clause of a conviction, impose the following sanctions or remedial measures on any employee who is convicted of drug abuse violations occurring in the workplace: (i) Taking appropriate personnel action against such employee, up to and including termination; or (ii) Require such employee to satisfactorily participate in a drug abuse assistance or rehabilitation program approved for such purposes by a Federal, State, or local health, law enforcement, or other appropriate agency. (7) Make a good faith effort to maintain a drug -free workplace through implementation of subparagraphs (b)(1) through (b)(6) of this clause. (c) The Contractor, if an individual, agrees by award of the contract or acceptance of a purchase order, not to engage in the unlawful manufacture, distribution, dispensing, possession, or use of a controlled substance in performance of this contract. (d) In addition to other remedies available to the Government, the Contractor's failure to comply with the requirements of paragraphs (b) and (c) of this clause may, pursuant to BAG 23.506, render the Contractor subject to suspension of contract payments, termination of the contract for default, and suspension or debarment. CONTRACTING OFFICER'S TECHNICAL REPRESENTATIVE (COTR). (VS2- SRPF- 5129w) DE- BI79- 91BP16502 Page 6 CHANGES. Any changes in the project objectives, scope, or key personnel, including any proposed transfer of expenditures between approved budget line items must be approved by the Contracting Officer. All such changes must be submitted in writing through the Contracting Officer's Technical Representative (COTR prior to initiating the change SUBCONTRACTORS. BPA understands that the majority of the work will be performed by a subcontractor, with project oversight and responsibility for deliverables retained by the City. The City agrees to use its established contracting methods to acquire the services of a responsible subcontractor at a reasonable cost. Within 14 days of selecting a subcontractor, the City will notify the Contracting Officer, providing the name and address of the subcontractor. TERMINATION. This Intergovernmental Agreement may be terminated by BPA upon 30 -days' written notice. In the event of a termination, BPA shall reimburse the City for costs actually incurred to the effective date of the termination, and for any commitments extending beyond the termination date, but not exceeding the expiration date of the Intergovernmental Agreement, that the City is unable to cancel. CONTRACTING OFFICER'S REPRESENTATIVE (COR). The Contracting Officer's Representative (COR) shall have all the rights, powers, and privileges of the Contracting Officer necessary to the administration of the agreement: provided, however, that the COR is not empowered to execute agreement modifications, or to suspend or terminate the agreement. 1. The Contracting Officer's Technical Representative (COTR) is the authorized representative of the Contracting Officer for technical actions performed in relation to the agreement. This includes the functions of: (1) inspection and review of work performed; (2) inspection and witness of tests, presentations, or other activities; (3) interpretation of technical specifications; (4) approval of Contractor's reports, other materials and invoices; and (5) rejection of nonconforming services, material, or equipment. 2. The COTR is not authorized to act for the Contracting Officer in the following matters pertaining to the agreement: (1) agreement modifications that change the agreement cost, technical specifications, or time for performance; and (2) suspension or termination. PUBLICATION. BPA strongly endorses the publication of project results in scientific journals to facilitate public access and to preserve project data. When appropriate, Project Managers shall prepare manuscripts for submission to journal editors, giving due credit for EPA's financial support. BPA reserves the right to publish all or part of the reports submitted pursuant to the terms of this Intergovernmental Agreement. PUBLIC PRESENTATIONS. All news releases, presentations, or publications shall acknowledge BPA support for project activities. Copies of news articles shall be forwarded to the BPA Contracting Officer's Technical Representative (COTR). Part A General Statement of Work for Daishowa Energy Review Technical Services A.1 Goal of this Contract. DE- B179- 91BP16502 The objective of this contract is to provide reimbursement to Port Angeles City Light (Contractor) for providing technical services in the form of an Energy Review to its industrial customer, Daishowa America Co. Ltd., (Daishowa). The objective of the Energy Review is to identify cost effective Measures that will help improve the electrical energy efficiency of the facility and which are cost effective to the facility and /or Bonneville. A.2 Background. Daishowa is a major industrial customer of Port Angeles City Light. The utility requested that the Bonneville Power Administration (Bonneville) help fund an Energy Review for this facility so that its customer would be provided with information about Measures that could improve the electrical energy efficiency of the facility. The Redesigned Energy Savings Plan (ESP) Program will be incorporating Energy Reviews into the program in the fall of 1990, therefore, this agreement is compatible with the new direction of Bonneville's industrial programs. Bonneville is currently funding Energy Review services under agreements of this type with other Bonneville utility customers. This Energy Review should provide enough information to Daishowa so that they can pursue the installation of the identified electrical energy conservation Measures on their own or through the ESP program. The scope of the Energy Review will be limited by the dollar amount, so emphasis will be placed on identifying cost effective Measures that do not require extensive analysis. A.3 Location of Project. This contract will be valid for services rendered in the Contractor's service territory. A.4 Government Furnished Property and Services. None. A.5 Contractor Furnished Property or Services. The Contractor is required to provide all property and services. A.6 Definitions. a. Contractor is Port Angeles City Light. b. Contracting Officer's Technical Representative (COTR) is the individual designated and authorized by the Contracting Officer (CO) to perform technical contract administrative activities on behalf of the CO within the limits specified by the CO. The COTR for this agreement is Shannon Greene. c. Energy Review is an analysis of an industrial facility to identify electrical energy savings opportunities. d. Energy Savings Plan (ESP)is a pilot program which offers incentives to industries in the Region for developing energy saving methods in their manufacturing processes. e. Measure is an opportunity that will improve the electrical energy efficiency of the facility and that is cost effective to the facility and /or Bonneville (up to 50 mills). A.7 Documentation. None Part B Technical Approach /Tasks B.1 General Requirements. a. Conduct an on -site Energy Review of the Daishowa facility to identify cost effective, electrical energy- saving opportunities (Measures). The Energy Review will focus on easily identifiable Measures that do not require extensive analysis. b. The Energy Review should also identify other opportunities that can reduce electrical load but that cannot be analyzed within the scope of this Energy Review. These items can include Measures that require more in -depth analysis, alternate sources of power supply (i.e., cogeneration), and fuel switching. B.2 Methods to be Used. The Contractor may use any method deemed necessary to meet the requirements listed in Section B.3. The Contractor may subcontract any or all of the work to be performed with the understanding that the Contractor is responsible for the satisfactory completion of all work performed. B.3 Specific_ Requirements. a. Perform an on -site Energy Review of the Daishowa facility with the intent of identifying electrical energy conservation Measures. Specify the review methodogy(ies) used (i.e., end -use, comparable facilities comparison, state of the art, etc.) b. Perform technical and financial analyses of the identified Measures to determine: 1. the estimated electrical energy savings; 2. the value of the savings; 3. implementation costs and cost effectiveness (up to 45 mills) of the Measures; 4. interaction of identified Measures with industrial process(es); 5. a preliminary analysis of non electric measures may be done if there are interactive effects with the electric Measures or the integrity of the process is jeopardized, however, the focus of the analysis is to be on identifying electrical energy savings opportunities. c. The Measures identified need not be limited to the industrial process(es) and may include lighting and building shell improvements. d. Preliminary analysis of other Measures that require more in -depth analysis as identified in Section B.1 above. e. Allow a Bonneville representative to accompany those performing the Energy Review if Bonneville determines this to be appropriate. f. The Energy Review is subject to the Freedom of Information Act. If the Contractor has included data and information that they do not want disclosed to the public or used by the Government except for evaluation purposes shall mark the title page with the following legend: This Energy Review includes data that shall not be disclosed outside the Government and shall not be duplicated, used, or disclosed in whole or in part for any purpose other than to evaluate this Energy Review. This restriction does not limit the Government's right to use information contained in this Energy Review if it is obtained from another source without restriction. The data subject to this restriction are contained in pages Mark each page of restricted data with the following legend: Use or disclosure of data contained on this page is subject to the restriction on the title page of this Project Summary /Proposal. Information restricted in accordance with the above shall be exempt from disclosure in accordance with exemption provisions of the Freedom of Information Act. B.4 Deliverables. Two copies of an Energy Review report shall be submitted to Bonneville. This report will consist of, at a minimum: a. A general description of the facility: load size, characteristics of the physical structure, and the plant layout. b. A general description of the industrial process(es), end uses, and the related electrical equipment. c. Identification and analysis of Measures and a discussion of the impact and interactive effects of installed Measures on the process(es) and other facility equipment. d. Analysis of interactive effects of recommended Measures on each other (i.e., may need to adjust baseline to determine savings estimate). e. A general summary of the Measures in chart or table form that lists: 1. Measure 2. electrical energy savings in kWhs 3. dollar value of savings based on utility rate only 4. dollar value of savings based on utility rate and all associated benefits (operation, maintenance, and replacement benefits, labor savings, salvage values of removed equipment, increase in production, demand reduction, etc.); identify which benefits were included 5. estimated implementation costs (equipment costs, associated installation costs, removal costs, permit and inspection costs, engineering design costs, etc.) 6. cost effectiveness (payback to be determined based on full value of savings: the figure in B.4.e.4.) This chart shall rank each Measure, with the most cost effective Measure listed first. Separate charts or tables may be needed to account for interactive effects between Measures. f. List of references, directories, equipment specifications, and publications used in Review process. Raw data, working notes, and specific information about processes and the facility unrelated to identified Measures need not be relatd in the Energy Review report but should be kept on file to be accessed and reviewed by Bonneville if necessary. B.5 Time Schedule. The Contractor has through the effective date of this agreement to perform the specific requirements and to deliver the Energy Review report. The Contractor shall submit a milestone chart which specifies at a minimum: Part C Review of Deliverables. Review of the Energy Review report by Bonneville will be such to determine that adequate work was performed to ensure that a significant effort existed in determining cost effective Measures for the amount charged. 2174h 11 -27 -90 1. Solicitation for Request for Qualifications 2. Closing for Request for Qualifications 3. Selection and announcement of consultant(s) 4. Introductory meeting with the Contractor, the consultant, and Daishowa 5. Date(s) of Energy Review onsite at the facility 6. Draft of Energy Review report 7. Final report and findings BPAP'4220 3; (10 -89) (Previously BPA 1393 1270 01) 1 AGREEMENT NO 2 AGREEMENT TYPE L_ I Interagency I_J Intraagency S S U E DE- BI79- 91BP16502 6 ORGANIZATION AND ADDRESS City of Port Angeles P.O. Box 1150 Port Angeles, WA 98362 U.S. DEPARTMENT OF ENERGY BONNEVILLE POWER ADMINISTRATION AGREEMENT 3 MODIFICATION NO 4 EFFECTIVE DATE 5 PROCUREMENT REQUEST NO 7 TECHNICAL CONTACT I PHONE NO r Scott McLain (206) 457 -0411 0 8 ADMINISTRATIVE CONTACT I PHONE NO Same 12 THIS AGREEMENT WAS NEGOTIATED PURSUANTTO Li 31 U S C 1535 (Federal) L XJ 16 U S C 832g (Other) LJ 16 U S C 832a(f) (Customer) LJ 14 TITLE AND BRIEF DESCRIPTION OF WORK TO BE PERFORMED UNDER THIS AGREEMENT DOCUMENTS WHICH ARE ATTACHED TO AND BECOME A PART OF THIS AGREEMENT DAISHOWA ENERGY REVIEW TECHNICAL SERVICES This is a cost reimbursement type agreement. This agreement consists of: Award page Terms and Conditions Statement of Work A complete budget will be incorporated into this agreement within 90 days of the Contracting Officer's signature. If this is an Intergovernmental or Customer Agreement, the provisions on the reverse of this form are a part of the Agreement 15 AMOUNT TO BE PAID BY BPA 100,000 NTE 17 SUBMIT INVOICE TO p 20 APPROVED BY (Signature) (VS2- SRPF- 5177w) nkb See Terms and Conditions for billing instructions r.o. pox 3621 I DATE NAM EE TITLE (Type or pr A Bob Titus N Director, Port Angeles City Light LJ Intergovernmental LI Customer 220191 S s U E d 9 ORGANIZATION AND ADDRESS U.S. Department of Energy Bonneville Power Administration SRPF P.O. Box 3621 Portland, Oregon 97208 10 BPA TECHNICAL CONTACT s Shannon Greene Y 11 BPA ADMINISTRATIVE CONTACT I PHONE NO Nancy Belzons SRPF (503) 230 5064 13 AGREEMENT EFFECTIVE FROM DATE IN BLOCK 4 UNTIL December 31, 1991 16 AMOUNT TO BE PAID TO BPA N/A 18 ACCOUNTING INFORMATION (BPA use only) 19 SUBMIT INVOICE TO NAME ADDRESS s P RMI 25 GNL T23302 N/A 21 APF OVED BY (Signs re) .0 NAME 8 TITLE (Type or pint) A Delbert S. Olenslager Contracting Officer 01/10/91 79- 91BP16502 PHONE NO TBA (206) 442 -0675 100% 5. X55 I DATE 4 4 7/7/ BPA F 4220 31 (Reverse Side) GENERAL PROVISIONS INTERGOVERNMENTAL AGREEMENTS 1. OFFICIALS NOT TO BENEFIT (BAG 52.203 -1) No member of or delegate to Congress, or resident commissioner, shall be admitted to any share or part of this agreement, or to any benefit arising from it. However, this provision does not apply to this agree- ment to the extent that this agreement is made with a corporation for the corporation's general benefit. 2. COVENANT AGAINST CONTINGENT FEES (BAG 52.203 -5) The Contractor warrants that no person or agency has been employed or retained to solicit or obtain this agreement upon an agreement or understanding for a contingent fee, except a bona fide employee or agency. For breach or violation of this warranty, the Government shall have the right to annul this agree- ment without liability, or at its discretion, to deduct from the price or consideration, or otherwise recover, the full amount of the contingent fee. 3. CONVICT LABOR (BAG 52.222 -3) The Contractor agrees not to employ any person undergoing sentence of imprisonment ini connection with performance of work under this agreement, except as provided by 18 U.S.C. 4082(c)(2) and Executive Order 11755, December 29, 1973. 4. EQUAL OPPORTUNITY The Contractor shall not discriminate against any employee or applicant for employment because of race, color, religion, sex, or national origin. The Contractor shall take affirmative action to ensure that applicants are employed, and that employees are treated during employment, without regard to their race, color, religion, sex, or national origin. Such action shall include, but not be limited to (i) employment, (ii) upgrading, (iii) demotion, (iv) transfer, (v) recruit- ment or recruitment advertising, (vi) layoff or termina- tion, (vii) rates of pay or other forms of compensation, and (yin) selection for training, including apprenticeship. TERMS AND CONDITIONS DE- BI79- 91BP16502 Page 1 PURPOSE. This Intergovernmental Agreement between the Bonneville Power Administration (BPA) and the City of Port Angeles (City) initiates work on the project entitled Daishowa Energy Review Technical Services, wherein the City will seek subcontract assistance to conduct an energy review at Daishowa of America, Inc.. The City is the electrical service provider to this company. Effective period: January 10, 1991 to December 31, 1991. REPORTING REQUIREMENTS. The City shall submit reports /deliverables as specified in the Statement of Work. No other reports are required. PAYMENT. The City will submit monthly invoices for reimbursement for work performed, noting the Intergovernmental Agreement number to: Bonneville Power Administration ATTN: Shannon Greene TBA 201 Queen Anne Ave. North, Suite 400 Seattle, WA The City will supply an itemized listing of expenditures for each budgetary line item set forth in the approved budget, showing as a minimum: 1. Salaries (including personnel and benefits) 2. Travel and transportation (including per diem) 3. Nonexpendable equipment and material (greater than $1000 per item) 4. Expendable equipment and material (sensitive in nature) 5. Operations and maintenance (including computer services and publications) 6. Overhead 7. Cumulative expenditures to date Non itemized and /or incomplete billings will be detained for payment processing until correct information has been supplied by the City. Allowable costs shall be determined in accordance with the cost principles as implemented by Bonneville Acquisition Guide Part 31.6. REQUIREMENT FOR AUDIT (07 -90) (BAG 15.106 -70) The contractor is required to have an audit made in accordance with the requirements of Office of Management and Budget Circular A -133. In addition to the requirement for distribution of copies in accordance with the circular, a copy shall be provided to BPA upon request of the Contracting Officer. LIMITATION OF COST. DE- BI79- 91BP16502 Page 2 AUDIT INTERGOVERNMENTAL AGREEMENTS (10 -89) (BAG 17.504 -70) The City shall maintain accounting procedures and practices sufficient to reflect properly all costs claimed to have been incurred in performing this agreement. The Contracting Officer, or representatives of the Contracting Officer, shall have the right to examine books, records, documents and other evidence supporting such claimed costs as they judge necessary. This right of examination shall include inspection at all reasonable times at the agency's facilities used in performing this agreement, and locations where records pertaining to this agreement are maintained. 1. The parties estimate that performance of this agreement will not cost the BPA more than the estimated cost specified in the budget. The City agrees to use its best efforts to perform the work specified in the Statement of Work and all obligations under this agreement within the estimated cost. 2. The City shall notify the Contracting Officer in writing whenever it has reason to believe that: a. The costs the City expects to incur under this agreement in the next 60 days, when added to all costs previously incurred, will exceed 75 percent of the estimated cost specified in the agreement; or b. The total cost for the performance of this agreement will be either greater or substantially less than had been previously estimated. 3. As part of the notification, the City shall provide the Contracting Officer a revised estimate of the total cost of performing this agreement. 4. Except as required by other provisions of this agreement specifically citing and stated to be an exception to this clause: a. The BPA is not obligated to reimburse the City for costs incurred in excess of the estimated cost specified in the agreement. b. The City is not obligated to continue performance under this agreement or otherwise incur costs in excess of the estimated cost specified in the budget, until the Contracting Officer (1) notifies the City in writing that the estimated cost has been increased; and (2) provides a revised estimated total cost of performing this agreement. 5. No notice, communication, or representation in any form other than that specified in subparagraph (4)(b) above, or from any person other than the Contracting Officer, shall affect this agreement's estimated cost to the BPA. In the absence of the specified notice, the BPA is not obligated to reimburse the Ciyt for any costs in excess of the estimated cost. DE- BI79- 91BP16502 Page 3 6. If the estimated cost specified in the budget is increased, any costs the City incurs before the increase that are in excess of the previously estimated cost shall be allowable to the same extent as if incurred afterward, unless the Contracting Officer issues a termination or other notice directing that the increase is solely to cover termination or other specified expenses. 7. Modifications shall not be considered an authorization to exceed the estimated cost to the BPA, unless they contain a statement increasing the estimated cost. 8. If this agreement is terminated or the estimated cost is not increased, the BPA and the City shall negotiate an equitable distribution of all property produced or purchased under the agreement, based upon the share of costs incurred by each. CERTIFICATION REGARDING LOBBYING FOR CONTRACTS (01 -90) (BAG 3.7007 -1) In accordance with Public Law 101 -121, Section 319, the under signed certifies, to the best of his or her knowledge and belief, that: (1) No Federal appropriated funds have been paid or will be paid, by or on behalf of the undersigned, to any person for influencing or attempting to influence an officer or employee of any agency, a Member of Congress, an officer or employee of Congress, or an employee of a Member of Congress in connection with the awarding of any Federal contract, the making of any Federal grant, the making of any Federal loan, the entering into of any cooperative agreement, and the extension, continuation, renewal, amendment, or modification of any Federal contract, grant, loan, or cooperative agreement. (2) If any funds other than Federal appropriated funds have been paid or will be paid to any person for influencing or attempting to influence an an officer or employee of any agency, a Member of Congress, an officer or employee of Congress, or an employee of a Member of Congress in connection with this Federal contract, grant, loan or cooperative agreement, the undersigned shall complete and submit Standard Form LLL, Disclosure Form to Report Lobbying, in accordance with its instructions. (3) The undersigned shall require that the language of this certification be included in the award documents for all subawards at all tiers (including subcontracts, subgrants, and contracts under grants, loans, and cooperative agreements) and that all subrecipients shall certify and disclose accordingly. This certification is a material representation of fact upon which reliance was placed when this transaction was made or entered into. Submission of this certification is prerequisite for making or entering into this transaction imposed by section 1352, Title 31, U.S. Code. Any person who fails to file the required certification shall be subject to a civil penalty of not less than $10,000 and not more than $100,000 for each such failure. DE- BI79- 91BP16502 Page 4 Terms used in this provision and further information on the activities permitted or prohibited under this law, and penalties for violations, is published in BAGII 90 -4 which is available from the Contracting Officer issuing this solicitation. The reporting form, SF -LLL, "Disclosure of Lobbying Activities" is also available from the Contracting Officer. DRUG -FREE WORKPLACE (03 -89) (BAG 23.505) (a) Definitions. As used in this clause "Controlled substance" means a controlled substance in schedules I through V of section 202 of the Controlled Substances Act (21 U.S.C. 812) and as further defined in regulation at 21 CFR 1308.11- 1308.15. "Conviction" means a finding of guilt (including a plea of nolo contendere) or imposition of sentence, or both, by any judicial body charged with the responsibility to determine violations of the Federal or State criminal drug statutes. "Criminal drug statute" means a Federal or non Federal criminal statute involving the manufacture, distribution, dispensing, possession or use of any controlled substance. "Drug -free workplace" means a site for the performance of work done in connection with a specific contract at which employees of the Contractor are prohibited from engaging in the unlawful manufacture, distribution, dispensing, possession, or use of a controlled substance. "Employee" means an employee of a Contractor directly engaged in the performance of work under a Government contract. "Individual" means an Offeror /Contractor that has no more than one employee including the Offeror /Contractor. (b) The Contractor, if other than an individual, shall- (1) Publish a statement notifying its employees that the unlawful manufacture, distribution, dispensing, possession, or use of a controlled substance is prohibited in the Contractor's workplace and specifying the actions that will be taken against employees for violations of such prohibition; about (2) Establish a drug -free awareness program to inform such employees (i) The dangers of drug abuse in the workplace; (ii) The Contractor's policy of maintaining a drug -free workplace; (i) Abide by the terms of the statement; and DE- BI79- 91BP16502 Page 5 (iii) Any available drug counseling, rehabilitation, and employee assistance programs; and (iv) The penalties that may be imposed upon employees for drug abuse violations occurring in the workplace. (3) Provide all employees engaged in performance of the contract with a copy of the statement required by subparagraph (b)(1) of this clause; (4) Notify such employees in the statement required by subparagraph (b)(1) of this clause, that as a condition of continued employment on this contract, the employee will (ii) Notify the employer of any criminal drug statute conviction for a violation occurring in the workplace no later than five (5) days after such conviction. (5) Notify the Contracting Officer within ten (10) days after receiving notice under subdivision (b)(4)(ii) of this clause, from an employee or otherwise receiving actual notice of such conviction; (6) Within 30 days after receiving notice under subparagraph (a)(4) of this clause of a conviction, impose the following sanctions or remedial measures on any employee who is convicted of drug abuse violations occurring in the workplace: (i) Taking appropriate personnel action against such employee, up to and including termination; or (ii) Require such employee to satisfactorily participate in a drug abuse assistance or rehabilitation program approved for such purposes by a Federal, State, or local health, law enforcement, or other appropriate agency. (7) Make a good faith effort to maintain a drug -free workplace through implementation of subparagraphs (b)(1) through (b)(6) of this clause. (c) The Contractor, if an individual, agrees by award of the contract or acceptance of a purchase order, not to engage in the unlawful manufacture, distribution, dispensing, possession, or use of a controlled substance in performance of this contract. (d) In addition to other remedies available to the Government, the Contractor's failure to comply with the requirements of paragraphs (b) and (c) of this clause may, pursuant to BAG 23.506, render the Contractor subject to suspension of contract payments, termination of the contract for default, and suspension or debarment. DE- BI79- 91BP16502 Page 6 CHANGES. Any changes in the project objectives, scope, or key personnel, including any proposed transfer of expenditures between approved budget line items must be approved by the Contracting Officer. All such changes must be submitted in writing through the Contracting Officer's Technical Representative (COTR prior to initiating the change SUBCONTRACTORS. BPA understands that the majority of the work will be performed by a subcontractor, with project oversight and responsibility for deliverables retained by the City. The City agrees to use its established contracting methods to acquire the services of a responsible subcontractor at a reasonable cost. Within 14 days of selecting a subcontractor, the City will notify the Contracting Officer, providing the name and address of the subcontractor. TERMINATION. This Intergovernmental Agreement may be terminated by BPA upon 30 -days' written notice. In the event of a termination, BPA shall reimburse the City for costs actually incurred to the effective date of the termination, and for any commitments extending beyond the termination date, but not exceeding the expiration date of the Intergovernmental Agreement, that the City is unable to cancel. CONTRACTING OFFICER'S REPRESENTATIVE (COR). The Contracting Officer's Representative (COR) shall have all the rights, powers, and privileges of the Contracting Officer necessary to the administration of the agreement: provided, however, that the COR is not empowered to execute agreement modifications, or to suspend or terminate the agreement. CONTRACTING OFFICER'S TECHNICAL REPRESENTATIVE (COTR). 1. The Contracting Officer's Technical Representative (COTR) is the authorized representative of the Contracting Officer for technical actions performed in relation to the agreement. This includes the functions of: (1) inspection and review of work performed; (2) inspection and witness of tests, presentations, or other activities; (3) interpretation of technical specifications; (4) approval of Contractor's reports, other materials and invoices; and (5) rejection of nonconforming services, material, or equipment. 2. The COTR is not authorized to act for the Contracting Officer in the following matters pertaining to the agreement: (1) agreement modifications that change the agreement cost, technical specifications, or time for performance; and (2) suspension or termination. PUBLICATION. BPA strongly endorses the publication of project results in scientific journals to facilitate public access and to preserve project data. When appropriate, Project Managers shall prepare manuscripts for submission to journal editors, giving due credit for BPA's financial support. BPA reserves the right to publish all or part of the reports submitted pursuant to the terms of this Intergovernmental Agreement. PUBLIC PRESENTATIONS. All news releases, presentations, or publications shall acknowledge BPA support for project activities. Copies of news articles shall be forwarded to the BPA Contracting Officer's Technical Representative (COTR). (VS2- SRPF- 5129w) Part A General The objective of this contract is to provide reimbursement to Port Angeles City Light (Contractor) for providing technical services in the form of an Energy Review to its industrial customer, Daishowa America Co. Ltd., (Daishowa). The objective of the Energy Review is to identify cost effective Measures that will help improve the electrical energy efficiency of the facility and which are cost effective to the facility and /or Bonneville. A.2 Background. Statement of Work A.1 Goal of this Contract. for Daishowa Energy Review Technical Services DE- BI79- 91BP16502 Daishowa is a major industrial customer of Port Angeles City Light. The utility requested that the Bonneville Power Administration (Bonneville) help fund an Energy Review for this facility so that its customer would be provided with information about Measures that could improve the electrical energy efficiency of the facility. The Redesigned Energy Savings Plan (ESP) Program will be incorporating Energy Reviews into the program in the fall of 1990, therefore, this agreement is compatible with the new direction of Bonneville's industrial programs. Bonneville is currently funding Energy Review services under agreements of this type with other Bonneville utility customers. This Energy Review should provide enough information to Daishowa so that they can pursue the installation of the identified electrical energy conservation Measures on their own or through the ESP program. The scope of the Energy Review will be limited by the dollar amount, so emphasis will be placed on identifying cost effective Measures that do not require extensive analysis. A.3 Location of Project. This contract will be valid for services rendered in the Contractor's service territory. A.4 Government Furnished Property and Services. None. A.5 Contractor Furnished Property or Services. The Contractor is required to provide all property and services. A.6 Definitions. a. Contra b. Contracting Officer's Technical Representative (COTR) is the individual designated and authorized by the Contracting Officer (CO) to perform technical contract administrative activities on behalf of the CO, within the limits specified by the CO. The COTR for this agreement is Shannon Greene. c. Energy Review is an analysis of an industrial facility to identify electrical energy savings opportunities. d. Energy Savings Plan (ESP)is a pilot program which offers incentives to industries in the Region for developing energy saving methods in their manufacturing processes. e. Measure is an opportunity that will improve the electrical energy efficiency of the facility and that is cost effective to the facility and /or Bonneville (up to 50 mills). A.7 Documentation. None ctor is Port Angeles City Light. Part B Technical Approach /Tasks B.1 General Requirements. a. Conduct an on -site Energy Review of the Daishowa facility to identify cost effective, electrical energy- saving opportunities (Measures). The Energy Review will focus on easily identifiable Measures that do not require extensive analysis. b. The Energy Review should also identify other opportunities that can reduce electrical load but that cannot be analyzed within the scope of this Energy Review. These items can include Measures that require more in -depth analysis, alternate sources of power supply (i.e., cogeneration), and fuel switching. B.2 Methods to be Used. The Contractor may use any method deemed necessary to meet the requirements listed in Section B.3. The Contractor may subcontract any or all of the work to be performed with the understanding that the Contractor is responsible for the satisfactory completion of all work performed. B.3 Specific Requirements. a. Perform an on -site Energy Review of the Daishowa facility with the intent of identifying electrical energy conservation Measures. Specify the review methodogy(ies) used (i.e., end -use, comparable facilities comparison, state of the art, etc.) b. Perform technical and financial analyses of the identified Measures to determine: 1. the estimated electrical energy savings; 2. the value of the savings; 3. implementation costs and cost effectiveness (up to 45 mills) of the Measures; 4. interaction of identified Measures with industrial process(es); 5. a preliminary analysis of non electric measures may be done if there are interactive effects with the electric Measures or the integrity of the process is jeopardized, however, the focus of the analysis is to be on identifying electrical energy savings opportunities. c. The Measures identified need not be limited to the industrial process(es) and may include lighting and building shell improvements. d. Preliminary analysis of other Measures that require more in -depth analysis as identified in Section B.1 above. e. Allow a Bonneville representative to accompany those performing the Energy Review if Bonneville determines this to be appropriate. f. The Energy Review is subject to the Freedom of Information Act. If the Contractor has included data and information that they do not want disclosed to the public or used by the Government except for evaluation purposes shall mark the title page with the following legend: This Energy Review includes data that shall not be disclosed outside the Government and shall not be duplicated, used, or disclosed in whole or in part for any purpose other than to evaluate this Energy Review. This restriction does not limit the Government's right to use information contained in this Energy Review if it is obtained from another source without restriction. The data subject to this restriction are contained in pages Mark each page of restricted data with the following legend: Use or disclosure of data contained on this page is subject to the restriction on the title page of this Project Summary /Proposal. Information restricted in accordance with the above shall be exempt from disclosure in accordance with exemption provisions of the Freedom of Information Act. B.4 Deliverables. Two copies of an Energy Review report shall be submitted to Bonneville. This report will consist of, at a minimum: a. A general description of the facility: load size, characteristics of the physical structure, and the plant layout. b. A general description of the industrial process(es), end uses, and the related electrical equipment. c. Identification and analysis of Measures and a discussion of the impact and interactive effects of installed Measures on the process(es) and other facility equipment. d. Analysis of interactive effects of recommended Measures on each other (i.e., may need to adjust baseline to determine savings estimate). e. A general summary of the Measures in chart or table form that lists: 1. Measure 2. electrical energy savings in kWhs 3. dollar value of savings based on utility rate only 4. dollar value of savings based on utility rate and all associated benefits (operation, maintenance, and replacement benefits, labor savings, salvage values of removed equipment, increase in production, demand reduction, etc.); identify which benefits were included 5. estimated implementation costs (equipment costs, associated installation costs, removal costs, permit and inspection costs, engineering design costs, etc.) 6. cost effectiveness (payback to be determined based on full value of savings: the figure in B.4.e.4.) This chart shall rank each Measure, with the most cost effective Measure listed first. Separate charts or tables may be needed to account for interactive effects between Measures. f. List of references, directories, equipment specifications, and publications used in Review process. Raw data, working notes, and specific information about processes and the facility unrelated to identified Measures need not be relatd in the Energy Review but should be kept on file to be accessed and reviewed by Bonneville if necessary. B.5 Time Schedule. The Contractor has through the effective date of this agreement to perform the specific requirements and to deliver the Energy Review report. The Contractor shall submit a milestone chart which specifies at a minimum: 1. Solicitation for Request for Qualifications 2. Closing for Request for Qualifications 3. Selection and announcement of consultant(s) 4. Introductory meeting with the Contractor, the consultant, and Daishowa 5. Date(s) of Energy Review onsite at the facility 6. Draft of Energy Review report 7. Final report and findings Part C Review of Deliverables. Review of the Energy Review report by Bonneville will be such to determine that adequate work was performed to ensure that a significant effort existed in determining cost effective Measures for the amount charged. 2174h 11 -27 -90 V CRS SIRRINE ATTACHMENT "D" 5, .25. CITY OF PORT ANGELES, WASHINGTON PROPOSAL FOR ENGINEERING SERVICES for ELECTRICAL EFFICIENCY REVIEW at DAISHOWA AMERICA, LTD. PORT ANGELES PULP PAPER FACILITY CRS Sirrine Engineers Proposal N -91 -125 March 29, 1991 March 29, 1991 Mr. Scott McLain, Power Analyst City of Port Angeles, Light Department 321 E. 5th St., P.O. Box 1150 Port Angeles, Washington 98362 Subject: Reference: Dear Scott: Technical Services to Conduct an Electrical Efficiency Review at Daishowa America Ltd., Port Angeles Pulp and Paper Facility. CRS Sirrine Engineers Proposal No. N -91 -125 City of Port Angeles Light Department Request for Proposal received by CRS Sirrine Engineers, Inc., March 18, 1991. We are pleased to propose our engineering services for your electrical efficiency review of the Daishowa America Ltd., Port Angeles pulp and paper facility. Energy awareness is increasing in the Northwest and across the nation, and Sirrine commends the efforts of those promoting solutions to our energy needs. The electrical efficiency review is a key element of demand -side management programs. Sirrine has an extensive background applying electrical energy efficiency in utilization. We are skilled at process energy balancing and identifying opportunities to recover energy from processes in cost effective ways. Sirrine's experienced engineers have performed audits and conservation studies for industrial, commercial, and govern- mental facilities. Our recommendations have made substantial savings of energy consumption. From such studies, we provide to our clients the construction cost estimates and the equipment lists for implementation in their existing facilities. The project team we are proposing is representative of the best technical talent available in the industry today. Our five member team averages over ten years experience in the Sirrine organization and over twenty -seven years experience in the industry. Our project team is ready to begin work immediately upon authorization to proceed. Thank you again for the opportunity to propose our engineering services. Let there be no doubt in anyone's mind that we want to be your engineer for this important project. Sincerely, Peter J. Luciano Michael Woodward Business Developer Pulp and Paper Energy Manager PJL /nrl Enclosures CRS Sirrine Engineers, Inc. Suite 400 5000 Meadows Lake Oswego, Oregon 97035 503 624 -3000 Fax 503 624 -3001 A Subsidiary of CRSS Inc Table of Contents Section Introduction 1 Project Scope 2 Project Team 3 Project Implementation Plan 4 and Schedule Work Estimate and Comparison 5 Qualification and Experience 6 Resumes 7 Appendix 8 INTRODUCTION CRS Sirrine Engineers, Inc. Sirrine) is a recognized national leader in the design of pulp and paper mills. We have provided design specifications and engineering services to the pulp and paper and central power station industries for over 80 years. Sirrine has an extensive background in performing energy efficiency audits in mills. This experience and knowledge of the industry, coupled with our experience over the past seven years working with EPRI in their adjustable speed drive energy conservation program, well qualifies us to perform an evaluation of your mill to identify alternatives for conservation of electrical energy. Sirrine proposes to accomplish the electrical conservation study with a team formed from our Portland office and our Advanced Technology group located in our Raleigh, North Carolina, office. SCOPE OF WORK The project consists of performing an electrical energy conservation study to identify electrical and/or mechanical alternatives for retrofit or replacement thereby reducing the electrical energy usage at the Daishowa America's Port Angeles pulp and paper mill. Sirrine will perform an on -site review and audit of the electrical power distribution system and electrical end use devices at the Daishowa facility. Our team will study the electric power system, wood handling, TMP and refiners, paper machines, steam, water and effluent treatment. Turbine generators and utility tie will be reviewed. The study will consist of the identification of and evaluation of measures that are cost effective and that will not require extensive analysis or study. Sirrine will identify alternatives for future study that will require extensive analysis, but do not fall within the scope of this electrical energy conservation study. The findings, evaluation results, cost estimates and recommendations will be presented in the form of a report. The scope of work for the study does not include identification of measures that would alter the current paper making process or change grades or quality of the manufactured products. The study is expected to be completed within ten weeks. i CITY OF PORT ANGELES Port Angeles, Washington ELECTRICAL EFFICIENCY REVIEW PROJECT TEAM PROCESS Tom Meersman CITY OF PORT ANGELES Port Angeles, Washington Scott McLain CRS SIRRINE ENGINEERS PROJECT MANAGER Mike Woodward YAW. LAI. 111 ELECTRICAL AUDIT Jim Poole Don Flisram DAISHOWA AMERICA Port Angeles, Washington PROJECT SPONSOR Gail Dubuisson PROJECT TEAM CRS Sirrine Engineers, Inc. (Shrine) has assembled a strong project team to conduct your electrical efficiency review of the Daishowa America Ltd., Port Angeles pulp and paper facility. The proposed Shrine study team members have experience from the major areas related to this project. They have abilities in power, process, operations management and the engineering disciplines to understand the proper approach for this electrical energy analysis. (Their resumes are included in Section 7.) Gail Dubuisson, Project Sponsor Shrine Northwest Division pulp and paper manager. Twenty-eight years experience in pulp and paper consulting including process design and detail engineering. Broad based pulp and paper project engineering and project management for various grades of product and process facilities. Strategic planning for grass roots facilities with state -of -the -art processes and technology. Mike Woodward, Project Manager Twenty -eight years experience in the pulp and paper industry including engineering, operations, and management. Power plant design engineering expertise including project management and project engineering for capital construction projects from feasibility study through start-up. Operations experience including maintenance manager and engineering superintendent. Jim Poole, Electrical Energy Auditor Thirty-five years experience in pulp and paper engineering, power engineering, and electrical energy efficiency. Manager of Advanced Technology group responsible for adjustable speed drives applications, power quality, and energy conservation. Study author and seminar instructor for Electric Power Research Institute, universities, and industry associations. Tom Meersman, Process Consultant Twenty -one years experience in pulp and paper operations, engineering, and market development. Process design and operations management of paper machines, digesters, refining, bleach plant, and secondary fiber areas. Study and estimate director, and operations design director for $100+ million capital expansion projects. Don Flisram, Electrical Energy Analyst Twenty -four years experience in electrical systems design for pulp and paper, heavy industry, and municipalities. State of Oregon Certified Energy Auditor. Engineering experience including electrical system retrofits of power distribution, variable speed drives, lighting and controls. Sirrine will execute a Secrecy Agreement with the client if necessary. Based on the project security strategy, there are two types of information: Private information, which is so stamped and signed and which is distributed to project team members on a need- to-know basis; non private information which is suitable for general internal Sirrine distribution. The project team is paper mill process knowledgeable, but intentionally does not include an expert or consultant on TMP or refiner wood processing. I I I I I I I I I An economic analysis will be performed for each of the energy conservation candidates to determine the simple payback (the number of years required for the energy savings to equal the capital cost). The data developed during the energy savings analysis and cost estimate will be used to perform the economic analysis. I A report will be prepared that will contain the following: I I I The report will be sent to Daishowa America Ltd. for review and comment. Any comments will be incorporated, the report completed and distributed. I I I I I PROJECT IMPLEMENTATION PLAN The engineering activity will begin with the Project Manager leading the evaluation team through an investigation and survey of the existing electrical and operating facilities at the site. During the survey, energy conservation candidates will be identified that will not require extensive analysis and they will be included in the study. Candidates that will require extensive analysis will also be identified for future study, but will not be analyzed as a part of this project. Data, information and design drawings for each of the candidates that will be included in the study will be obtained while the team is at the site. The team will review operating records and talk with operating personnel in regard to the selected study candidates. From the accumulated data, an evaluation will be performed to determine the energy savings in kilowatt hours and the associated cost savings. An order of magnitude cost estimate will be performed for each of the study candidates. The field information necessary to perform the cost estimate will be obtained during the initial site visit. Summary Introduction Method of analysis Description of each candidate Economic results for each candidate Recommended candidates for future study CITY OF PORT ANGELES, WASHINGTON PROJECT IMPLEMENTATION PLAN FLOW CHART Site Visit Facilities Survey i Energy Conservation Alternative Identification i Data Information Collection i Evaluation Analysis Energy Savings Cost Analysis i Energy Conservation Alternative Identification Cost Estimate Economic Analysis Report Preparation i Publish Final Report Alternative Identification for Future Study SCHEDULE The attached schedule indicates that we can complete the project within a 10 -week period from the date we are authorized to proceed with the study. The site survey activity will be accomplished within the first three weeks of the project. The schedule is based on the required information being available at the mill during our site survey. r as r r r rr ail MO rr INN us rn as r r r r r ACTIVITY OE SCRIP IION FACILITIES SURVEY IDENTIFY ALTERNATIVES DATA AND INFORMATION ACCUMULATION REVIEW OF OPERATION RECORDS INTERVIEW OPERATING PERSONNEL OBTAIN ESTIMATING INFORMATION DATA REDUCTION AND REVIEW EVALUATION ANALYSIS ENERGY SAVINGS COST ANALYSIS COST ESTIMATES ECONOMIC ANALYSIS REPORT PRE PARAIION REVIEW BY DAISROWA AMERICA LTD CONFIRM COMMENTS AND COMPLETE REPORT PDDLISII nrront i ecu.ur Bet /lvlr one. I critical ecllrllr Progress Bar Pr lmarera Systems. Inc 194n loin PrOlecl Start IAPIPII Piolect Fuusn LINNOI 3 I MKS CITY OF PORT ANGELES /DAISHOWA AM. ELECTRICAL ENERGY CONSERVATION STUDY PORT ANGELES PULP ti PAPER F A C I L I I Y O Dale Dale 1APD91 Plot Date 2104091 Sneet I of I mu Revision 12 I Ise Mec.eel i eoorovea 1 i i e t I I 1 I I I I 1 1 I I I I 1 I I I WORK ESTIMATE The basis of this proposal is the City of Port Angeles "Request for Proposal for Technical Service to Conduct an Electrical Efficiency Review at Daishowa America Ltd., Port Angeles Pulp and Paper Facility," received at CRS Sirrine Engineers, Inc., Portland office on March 18, 1991. To estimate the manhours required to perform an electrical efficiency audit of Daishowa's pulp and paper facility, assumptions were made regarding the number and types of alternatives to consider The study proposed herein will consider all cost effective alternatives including the application of variable speed drives, high efficiency motors, and efficient lighting. This proposal estimate includes some front end process evaluation to establish direction and maintain continuity through the study. It is assumed that twenty alternatives will be considered and that estimated manhours will vary directly with the actual number identified and considered. Total Manhours Site Survey 205 Data Reduction 30 Evaluation 70 Savings Analysis 70 Cost Estimates 40 Economic Analysis 20 Report, Draft 60 Report, Final 20 Publish Report 40 Estimate Total 555 COMPARISON OF COST ESTIMATES FOR SIMILAR PROJECTS Weyerhaeuser Paper Company Plymouth, North Carolina Energy Evaluation The Weyerhaeuser mill located at Plymouth, North Carolina, is an integrated 5 paper machine, Kraft pulp and paper mill. The mill produces 2200 tons per day of bleached and unbleached paper products. The mill produces 2000 tons per day of virgin pulp and recycles 500 tons per day of waste paper to make secondary fiber. Two of the five paper machines produce fine white paper. The utilities consist of one coal fired power boiler, one combination boiler that burns wood waste and coal, one hogged fuel boiler that burns only wood waste, one recovery boiler, seven turbine generators and a 40 megawatt utility service. An energy efficiency audit and evaluation was performed to reduce the mill overall energy requirement. The following primary areas were evaluated: Type of lighting and operating practice in regard to lighting usage. Motor efficiency. Control methods, adjustable speed drives as replacement for valves and dampers. Process changes. The manhour budget and actual manhour expenditure were as follows: Item Budget Actual Field survey 320 MH 360 MH Analysis 700 MH 600 MH Economic evaluation 40 MH 40 MH Report preparation 80 MH 100 MH Total 1140 MH 1100 MH Dixon Marquette Cement Dixon, Illinois Energy Evaluation The Dixon Marquette Cement plant located at Dixon, Illinois, manufactures cement for use in the construction industry. The plant consists of crushers that are used to pulverize the limestone rock that is mined on -site and a process plant that includes 4 kilns. The kilns are fired with pulverized coal. The plant electrical load is approximately 10 megawatts. An energy efficiency audit and evaluation was performed to reduce the plant electrical energy requirement. The following primary areas were evaluated: Type of lighting and operating practice in regard to lighting usage. Motor efficiency. Control methods, adjustable speed drives as replacement for valves and dampers. The manhour budget and actual manhours expenditure were as follows: Item Budget Actual Field survey 100 MH 811\11-1 Analysis 250 MH 220 MH Economic evaluation 27 MH 27 MH Report preparation 40 MH 40 MH Report presentation 78 MH 77 MH Total 495 MH 445 MH —I CRS Sirrine has long served the pulp and paper industry in the design of new mills, plant expansions, and modernization programs. We have been the principle designer for hundreds of major pulp and paper projects. CRSS has the talent and experience to construct, design, or modify pulp and paper mills, converting facilities, power plants, and other industrial buildings. Our projects have totaled in excess of $10 billion in construction costs and include more than 20 grass roots mills and 65 paper machines. With approximately 80 percent repeat business, our experience speaks for our expertise. Designs for complete production facilities or specialized portions include: Power Boilers power generation refining chemical recovery paper production pulp washing bleaching digesting Designed twenty-nine power boiler installations in the past ten years utilizing pulverized coal, stoker coal, bark and wood refuse, gas, oil, sludge and noncondensible gases. Particulate collection systems included mechanical dust collectors, bag houses, electrostatic precipitators and wet scrubbers. Designed both wet and dry SO desulfurization systems. Have designed the installation of circulating fluidized bed combustion units. In addition, we presently have an engineering assignment and are presently out for bids on two circulating fluidized bed units. turbine Generators Designed 24 industrial type extraction and condensing turbine generators in the past ten years. Familiar with foreign technology. Presently designed one of the largest industrial steam turbine generator installations ever installed in a paper mill. This is a 73MW /85MVA double automatic extraction condensing unit. Power Distribution PULP AND PAPER EXPERIENCE woodyards water /wastewater treatment materials handling/storage warehousing finishing coating converting Sirrine has wide experience in large industrial electrical system analysis and design. In the last eight years nine large (over 20MW) generators have been installed, and four mill distribution systems have been extensively modified by Sirrine. These projects include the installation of two 56MVA generators, the installation of an almost totally new distribution system designed to accommodate one 32MVA and two 45MVA generators with a utility tie, PULP AND PAPER EXPERIENCE Page 2 and one project which included the reconnection of existing mill buses to improve reliability. These projects usually include interim power system arrangements which are more complex than the existing or planned systems. TMP Refining Sirrine has designed seven new, complete TMP refining facilities in the last ten years. Total designed capacity exceeds 4500 TPD of thermo mechanical pulp. TMP projects have included three stage refining, peroxide bleaching, integration with secondary fiber, new and existing paper machines, newsprint, and lightweight coated grades. Hood/Chip Processing Sirrine has provided design engineering for eleven major log and chip processing facilities in the last several years. Over half these facilities were designed to process long or tree length logs utilizing full length barking and chipping or slashing and conventional chipping. Sirrine has extensive experience in portal and jib crane applications. Our chip screening storage and reclaim designs have included the most innovative stacker reclaimers and chip screening and slicing systems in operation today. Digesting Designed eight major digester installations with combined pulping capacities in excess of 5400 -tpd. Included batch digesters, Kamyr digesters, M &D digesters cooking hardwood and softwood chips, and sawdust to make both bleached and unbleached grades. Washing Designed 15 major installations with combined capacities in excess of 10,000 -tpd. Washing installations included gravity drum washers, countercurrent vacuum filter washers, in digester washing, diffusion washing. Screening_and Cleaning Designed numerous pulp screening and cleaning systems. Includes centrifugal and centripetal screens with both holes and slots. Cleaning installations include high and low consistency forward flow cleaners, as well as reverse flow cleaners. Paper Mjchinea Designed fourteen new machine installations and twenty-eight major rebuilds within the last ten years. These installations include machines from all major manufacturers. t 1 t t t PULP AND PAPER EXPERIENCE Page 3 Recovery Boilers Designed seven "direct fired" new recovery boiler installations in the past ten years. One installation is the largest unit ever installed in North America. Also involved in ten recovery boiler "rebuilds" in the past fifteen years plus additional precipitator retrofit projects. Completely familiar with foreign recovery boiler technology. Active in the Black Liquor Recovery Boiler Advisory Committee. Evaporators /Concentrators Designed nine major installations with combined capacities exceeding 4,000,000 pounds per hour of evaporation. The units range from a three- effect waste heat evaporator to a seven effect high solids unit. Capacities range from 71,000 pounds per hour to 1,100,000 pounds per hour of evaporation. The installations include LTV, falling film, and forced circulation type units. Causticizing Svems Designed numerous causticizing systems with the most recent experience including both white liquor and lime mud pressure filtration equipment. The pressure filtration equipment is one of only three installations in North America. Lime Kilns Designed six major installations with combined capacities in excess of 1,200 -tpd of burnt lime production. Recent experience included kiln designed to operate at less than six million BTU per ton of lime and utilizes a low energy high pressure drop hydraulic scrubber. Environmental Sirrine has furnished environmental information for more than 100 industrial projects. Designed over 100 installations for controlling gaseous and particulate emissions from manufacturing processes and from fuel burning units. Designed over 200 wastewater treatment facilities, including tertiary and advanced treatment. PRINCIPAL PULP AND PAPER MILL PROJECTS NORTHWEST DIVISION, PORTLAND, OREGON 1983 to Present Boise Cascade Corporation, DeRidder, Louisiana Package Boiler Installation Black Liquor Storage Secondary Fibers Plant Installation Statistical Quality Control System Consultation Boise Cascade Corporation, International Falls, Minnesota Bark Boiler Modifications Boise Cascade Corporation, International Falls and Ft. Frances, Ontario Optimization Study Water Treatment Plant Consultation Design of Oxygen/Alkali Bleach Stage for Hard Wood And Soft Wood Boise Cascade Corporation, Rumford, Maine Long Range Planning Study Boise Cascade Corporation, St. Helens, Oregon Recovery Boiler Precipitator Recovery Boiler Low Odor Conversion Study Winder Rebuild and New Winder Installation Brown Stock Washer Line Rebuild Alder Chip Handling Study No. 2 Felt Roll Dryer Drive Design Design for Chlorine Dioxide Injection and Oxygen Bleaching System Basic Data and Energy Balance Study Mill Wide Water Balance Study Paper Machine Reconfiguration Study Cogeneration Study Roll Wrap Study Roll Wrap PLC Control System Roll Label Computer Systems Three (3) Paper Machine CD Computer Control Systems Mill Wide Steam System Study Package Boiler Installation Recovery Boiler Precipitator Study Boise Cascade Corporation, Salem, Oregon Demolition and Sitework Warehouse Floor Modifications 1 t 1 1 1 1 1 Principal Pulp and Paper Mill Projects Page 2 Boise Cascade Corporation, Steilacoom, Washington Roll Wrap Study No. 3 Paper Machine Wet End Reconfiguration Boise Cascade Corporation, Vancouver, British Columbia Ontario, Canada Kenora Mill Field Assistance Boise Cascade Corporation, Vancouver, Washington Secondary Fiber Study CD Paper Machine Controls Off Machine Coater Drive Replacement Pre refining Cost Estimate CB Carbonless Coater Plant Design Carbonless Coater Building Condensation Project Carbonless Paper Storage Expansion Clarifier Effluent Overflow Study and Pump Modification Coater Test Lab Study and Design Detail Design for Installation of Three New Carbonless Winders Detail Design to Reactivate existing Scrubber System for No. 1 Boiler High- Density Pumps Drive Variable Speed Retrofit No. 1 Paper Machine Felt Air Heating Unit Relocation Phase II Estimate for Shipping Dock Loading Safety Devices Roll Splitting and Winding System Winder Relocation Control Systems Installation and Start-up Supervision Paper Machine Rebuild, Winder, Roll Wrap, and Roll Labeling System Water Conservation Study No. 2 Boiler Scrubber Operations Consultation. Refiners Safety Relief System No. 3 Paper Machine Broke System No. 3 Winder Bridge Fabrication and Installation No. 1 Boiler Economizer Replacement Fuel Oil Supply System Replacement Boise Cascade Corporation, Wallula, Oregon Various Mill Modification Cost Estimates Cogeneration Study Kamyr Chip Handling System Replacement Boise Cascade Canada, Ltd., St. Frances, Ontario Mill Wide Control System Study Principal Pulp and Paper Mill Projects Page 3 Federal Paper Board Company, Los Angeles, California Vat Former Section Evaluation Georgia Pacific Corporation, Bellingham, Washington Consultation for Roll Handling Installation Georgia Pacific Corporation, Toledo, Oregon R.B. Soot Blower Control System Design and Hardware Bulk Starch Control System Design and Hardware Grays Harbor Paper Company, Hoquiam, Washington New Winder and Calender Stack Paper Machine Area Evaluation Estimate for Loading Dock Extension Steam System modifications ITT Rayonier, Inc., Hoquiam, Washington Deinking Facility International Paper Company, Gardiner, Oregon Lime Kiln and Back -up NCG Burner Safety System Landfill Electrical Design Paper Machine Roll and Drive Modification Pipe Bridge Analysis and Design Refiner Estimate. James River Corporation, (formerly CZ Corp.) St. Francisville, Louisiana Coated Paper Machine and Groundwood Mill Rebuild James River Corporation, (formerly CZ Corp.) Wauna, Oregon No. 3 Paper Machine Rebuild Study and Design Groundwood Mill Study and Design Groundwood Pulp Bleaching Study Menasha Corporation, Otsego, Michigan 300 TPD Secondary Fiber System No. 1 Paper Machine Rebuild North Pacific Paper Corporation, Longview, Washington Bleach Optimization Project Paper Machine Process Control Project Principal Pulp and Paper Mill Projects Page 4 Potlatch Corporation, Lewiston, Idaho Turbine Generator Study Paper Machine Rebuild Electrical Assistance Simpson Paper Company, Anderson, California Consultation for Roll Handling Installation Simpson Paper Company, (formerly Jamer River Corporation) St. Francisville, Louisiana Coating Plant Automation Smurfit Newsprint Company, Newberg, Oregon Miscellaneous Process Control Projects Smurfit Newsprint Company, Oregon City, Oregon Spill Containment Study Hog Fuel Boiler Modification Study Mill Modernization Study Miscellaneous Electrical and Process Control Projects Stone Container Corporation, Missoula, Montana OCC Plant Study Weyerhaeuser Company, Springfield, Oregon No. 1 Paper Machine Winder Installation Evaporator Control Modernization Study and Cost Estimate No. 1 Paper Machine Accuray Control System Installation No 1 Paper Machine Rebuild Estimate No.2 Paper Machine Secondary Headbox No.2 Paper Machine Top Former Study and Cost Estimate Weyerhaeuser Company, Cosmopolis, Washington Brown Stock Washing Study Oxygen Delignification Study and Design VARIABLE FREQUENCY ELECTRIC DRIVE EXPERIENCE c CRS Sirrine Engineers, Inc. has provided design specifications and engineering services to pulp and paper, heavy chemical and industrial, and central power station industries for nearly 80 years. Typical projects include a comprehensive array of drives, motors (up to 15,000 HP) with emphasis upon speed control systems. Over the years, designs have been completed for hundreds of installations involving literally thousands of AC and DC variable speed drives. The Sirrine experience with variable frequency speed control systems for electric motor drives spans a wide range of horsepower sizes and applications. Our services capability includes economic and technical feasibility studies, specification preparation, vendor evaluation and coordination, and design of installations. Representative projects include: Electric Power Research Institute Palo Alto, California Sirrine provided engineering services required for a comprehensive study for developing the criteria for equipment application, selection, budgeting, and installation of state- of -the- art, off -the -shelf adjustable speed drives. The study included the survey and application of adjustable speed drives in all major industrial and electric utility markets in the continental United States. The effort concentrated on the comparison of variable frequency electrical drives with other electrical, mechanical, and steam -driven drives. The study included development and engineering design of five industrial installations ranging from 7.5 to 1500 HP, including follow -up testing and reporting of operation experience. Sirrine and EPRI also conducted scheduled training workshops on the application and selection of variable speed drives, including available results, as the study progressed. City of Chicago Chicago, Illinois Sirrine is in the process of conducting a study and overall system analysis from a system perspective of the City of Chicago water pumping stations. The study consists of evaluating technical and economic options to replace the existing drive systems at the five steam water pumping stations. The study also includes evaluating the installation of A -C variable frequency drives and back -up power systems at the six electrical water pumping stations. Dixon Marquette Cement Company Dixon, Illinois Sirrine provided engineering services to perform an energy audit and conservation analysis for the production facilities. The conservation analysis included the application of adjustable speed drives to save electrical energy. I 1 t s I I I Weyerhaeuser Company Plymouth, North Carolina Sirrine provided engineering services to perform an energy audit and conservation analysis including evaluating the process. Weyerhaeuser Paper Company Plymouth, North Carolina t 1 I I 1 I I I 1 I I Ontario Hydro Toronto, Ontario, Canada Sirrine provided engineering services for conducting an ASD seminar for Ontario Hydro personnel and to assist Ontario Hydro with their ASD pilot rebate program. Weyerhaeuser Paper Company Columbus, Mississippi Sirrine developed specifications, provided vendor evaluations and coordination, and installation design for three variable frequency drive systems for boiler fan operations. These systems were of the load commutated inverter type, and were drives for an induced draft fan at 2250 HP, 900 RPM; a forced draft fan at 1250 HP, 1200 RPM; and a primary air fan at 1000 HP, 13.8 kV /2.4 kV transformer. The system provided 100 percent speed range capability, flexible speed control, and regenerative deceleration capability. The installation has been a very successful application for boiler combustion air control. Feasibility study for installation of a 2500 HP hogged fuel induced draft variable speed fan. Weyerhaeuser Paper Company New Bem, North Carolina Completed feasibility study for installation of a 2000 HP variable speed booster fan. Study was based on very large motors available from Westinghouse and Toshiba (drives available up to the 50,000 HP range). Variable speed drives have been installed at Weyerhaeuser's Plymouth complex in various projects as follows: Sirrine Project No. R -1533 No. 2 Hog Fuel Boiler included seven drives for the bark screws in the bark bin. Inverters were rated 50 KVA with screw motors of 30 HP. Sirrine Project No. R -1665 No. 7 Evaporators included four drives in the following applications: Cooling water booster pump, 400 HP motor, 400 KVA inverter. Paralleled on -line products pumps, 100 HP motors, 100 KVA inverters. Sirrine Project No. R -1740 Lime Mud Washer included two drives for the underflow pumps, 30 HP with 30 KVA inverters. Ontario Hydro Toronto, Canada Sirrine prepared an "ASD Assessment Guidebook" and assisted Ontario Hydro in developing their Adjustable Speed Drive Rebate Program. Adjustable Speed Drive Workshops Sirrine has presented a two-day workshop covering ASD technology, power quality, and ASD applications for the following utilities and their customers: Bonneville Power Administration (2) Commonwealth Edison (1) Consolidated Edison (1) Niagara Mohawk (4) Ontario Hydro (1) Oklahoma Gas and Electric Company (4) San Diego Gas and Electric Company (1) TVA (1) co o AG k I 1 I I I e I t I I I I I I I I I I t KEY PERSONNEL C. GAIL DUBUISSON, P.E. PULP PAPER MANAGER EDUCATION: REGISTRATION: SUMMARY OF EXPERIENCE: EXPERIENCE: CRS SIRRINE ENGINEERS, INC. B.S., Chemical Engineering, Mississippi State University, 1962. 40 -Hour Value Engineering Workshop, Society of American Value Engineers. Professional Engineer, Alabama, Georgia and Texas Over twenty-eight years experience in the pulp and paper industry, primarily in consulting, design engineering and management. Served as Process Engineer, Project Engineer, Project Manager, Pulping Process Staff Manager, Process Engineering Manager, and Manager of Pulp and Paper Engineering. Managed grassroots and expansion projects utilizing hardwoods, softwoods and bagasse for the production of bleached market pulp, newsprint, linerboard, sack, corrugating medium, coated and uncoated bleached board and fine papers. Project locations have been in Brazil, Mexico, Egypt, Portugal, Venezuela; Gabon, Africa, and in the Northern and Southern areas of the United States. Secondary fiber experience includes conceptual study for Smurfit Linerboard Mill in Venezuela; Portucel mill in Viana, Portugal; Alabama News in Monroeville, Alabama and planned deinked pulp mill for Caithness -King. Senior Consultant for the following Strategic Planning Projects: Portucel; Lisbon, Portugal. Performed a valuation for eight Portucel mills located throughout Portugal using both engineered approach and business techniques. The mills included five pulp and/or paper and three converting operations. Confidential Client. Performed data development and analysis to evaluate existing mills for acquisition or joint venture and site selection for a grass roots pulp and paper mill. Confidential Client. Analysis and development of 5 and 10 year plan to assist a client in developing a eucalyptus/gmelina plantation and integrating into present and future mill operations. C. GAIL DUBUISSON PAGE 2 4/90 Technical Direct/Manager for Aracruz Celulosa S.A., Aracruz, Brazil, mill optimization project utilizing the services of Natron- Simons in Sao Paulo. Manager of Process and Mechanical Engineering responsible for development and maintenance of the process and mechanical engineering capability. Managed process engineering activities for numerous projects including: Mead Corporation, Chillicothe, Ohio, rebuild of No. 23 and No. 10 paper machines. Temple Eastex, Inc., Evadale, Texas, replaced No. 2 paper machine air -knife coater with combination blade /rod/bar coater. Champion International Corporation, Canton, North Carolina, rebuild of No. 12 and No. 19 paper machines. Nekoosa Edwards Paper Company, Ashdown, Arkansas, mill expansion to increase daily production from 550 TPD to 1200 TPD. International Paper Company, Mansfield, Louisiana, grassroots linerboard and corrugating medium pulp and paper mill. Leaf River Paper Company, New Augusta, Mississippi, conceptual engineering for a grassroots bleached pulp mill. Manager of Pulp and Paper in Mobile, Alabama. Established an engineering department in Mobile, Alabama to offer engineering services within the Southeast. Projects included: Scott Paper Company, Mobile, Alabama, paper mill modifications. Celulose E Papel de Chihuahua, Chihuahua, Mexico, mill optimization study. Leaf River Paper Company, New Augusta, Mississippi, lime kiln and recausticizing areas for a grassroots market pulp mill. C. GAIL DUBUISSON PAGE 3 YEARS OF EXPERIENCE: 28 4/90 Project Engineering Manager for projects including: Eastex, Inc., Evadale, Texas, mill expansion project, including modifications to the woodyard and pulp mill. Project involved new pulping line with displacement bleaching and a new recovery boiler complex. St. Regis Paper Company, Monticello, Mississippi, conceptual design and cost estimate. Georgia Pacific Corporation, Monticello, Mississippi, mill expansion project, including modifications for the woodyard, pulp mill, recovery area on conversion of No. 1 paper machine from sack paper to linerboard. Southland Paper Company, Lufkin, Texas, dust removal system for an existing bark fired boiler. Process Engineer for projects including the following: International Paper Company, Pine Bluff, Arkansas, new four -stage CEHD bleach plant, including bleach chemical preparation. Nekoosa Edwards Paper Company, Ashdown, Arkansas, bleach plant and bleach chemical preparation for a grassroots mill. Champion Paper, Mogi Guacu, Brazil, pulp mill expansion including an Esco continuous digester, brownstock washing and bleaching to produce eucalyptus pulp. Plant engineering staff for Gulf States Paper Corporation in Demopolis, Alabama, performing miscellaneous maintenance and capital projects throughout the mill. KEY PERSONNEL MICHAEL WOODWARD, P.E. ENERGY MANAGER, PULP PAPER DIVISION EDUCATION: REGISTRATION: SUMMARY OF EXPERIENCE: EXPERIENCE: CRS SIRRINE ENGINEERS, INC. B.S., Applied Science and Mechanical Engineering, Portland State University, 1970. Professional Engineer Oregon Over twenty-eight years experience in the pulp and paper industry, including power plant design engineering and project management. Served as Project Engineer, Engineering Superintendent, Maintenance Manager and Project Manager. Managed capital construction projects from feasibility through start-up, including scheduling, procurement, contracting and commissioning. Energy Manager, CRS Sirrine Engineers, Inc. Responsible for power and material handling project engineering services including manpower allocation and assurance of technical quality of work; also functions as project consultant for studies, estimates and initial phases of projects. Staff Engineer, Boise Cascade Corporation, St. Helens, Oregon. Preliminary work for replacement of regenerative heat exchanger with long -flow economizer. Auxiliary work includes water coil air heater, ash handling, soot blowers, breaching, new feed water pumps, and building modifications. Ahlstrom Machinery, Inc., Roswell, Georgia. Investigated efficiency of high solids firing in black liquor chemical recovery boilers. Reviewed latest technology, boiler efficiencies, and experiences in processing, handling and burning of Kraft pulping process waste liquor with up to 80 percent solids. Georgia Pacific, Ashdown, Arkansas. Provided engineering services for black liquor evaporators and recovery boiler improvements. Performed energy efficiency audit of black liquor evaporation. Work included project management of an additional falling -film evaporator body, precipitator ash handling improve- ments, recovery boiler steam purity study, installation of additional soot blowers, non condensible gas handling improvements. Project Manager, Georgia Pacific, Ashdown, Arkansas. Recovery boiler low odor conversion. Replaced boiler bottom with composite tubes, three levels of combustion air with new draft fans, new long MICHAEL WOODWARD PAGE 2 1 /91 flow economizer, two chamber dry bottom electrostatic precipitator, ash handling, 68 percent black liquor fuel system, auxiliary oil and gas fuel system. Performed efficiency study, then modified evaporators with addition of falling film concentrator and heavy black liquor storage system. Project Manager, Georgia Pacific, Ashdown, Arkansas. Recovery boiler installation including evaporators, precipitator, feedwater pumps, demineralizers, green and white liquor clarifiers, causticizer, R -8 chlorine dioxide plant conversion. Single -Drum boiler rated 4.5 million lb /day dry solids; 1.07 million lb /day evaporation, falling film evaporator plant. Project Engineer, Georgia- Pacific, Ashdown, Arkansas. Feasibility study for mill expansion from 1500 TPD to 2400 TPD bleached pulp and uncoated free sheet fine paper. Study included wood supply, woodyard, digesters, brown stock washing, bleach plant, paper machine, converting, warehouse, air and water permitting. Project Engineer, Georgia Pacific, Ashdown, Arkansas. Economizer replacement in recovery boiler. Remove drum type economizer, and replace with modules during short shut -down. Maintenance Manager, Boise Cascade Corporation, St. Helens, Oregon. Directed maintenance activities for bleached kraft pulp mill, three uncoated free -sheet paper machines, one tissue machine, and a converting plant. Major work included upgrading power plant controls to distributed controls (DCS). Maintenance Manager, Boise Cascade Corporation, Salem, Oregon. Directed maintenance and plant engineering activities for bleached sulfite mill, four uncoated free -sheet paper machines, converting plant, and a yeast plant. Engineering Superintendent, Boise Cascade Corporation, Salem, Oregon. Supervised plant engineering department. Directed activities of project engineers and designers; developed capital budget. Projects included paper machine modifications, digester improvements, converting modernization, process and boiler controls, and building construction. Senior Project Engineer, Boise Cascade Corporation, Salem, Oregon. Responsible for various mill projects from conception to start -up. Areas of work included sulfite pulping, red liquor recovery boiler, vapor recompression falling film evaporators, stock preparation, paper machines, and converting. Project Engineer, Boise Cascade Corporation, Vancouver, Washington. Responsible for design and implementation of mill projects. Areas of work included waste paper handling, fine paper machines, off machine coaters, roll wrapping, converting, and warehouse. f MICHAEL WOODWARD PAGE 3 MEMBERSHIPS: YEARS OF EXPERIENCE: 1 /91 Designer, Boise Cascade Corporation, Wallula, Washington. Responsible for design on various mill projects. Project administrator on small improvement projects. Work included recovery boiler and recausticizing improvements; paper machine improvements, and brown stock washing improvements. Designer, Weyerhaeuser Corporation, Centralia, Washington. Member of research and development team to implement new technology in kraft paper converting. Developed paper impregnator, continuous honeycomb converter, and continuous curing oven. Draftsman, John D. Swift and Associates, Olympia, Washington. Land surveying and development company. Responsible for drafting plats,municipal utilities, civil improvements, power distribution. Technical Association of Pulp Paper Industry. 28 KEY PERSONNEL JAMES N. POOLE MANAGER ADVANCED TECHNOLOGY EDUCATION: REGISTRATION: EXPERIENCE: CRS SIRRINE ENGINEERS, INC. Furman University, 1 year Electrical Institute of Technology at Los Angeles, 1 year International Correspondence School, 4 years, Electrical Engineering Power, 1960 Clemson University, P. E. Refresher Course Furman University Management Seminar University of North Carolina at Chapel Hill, Program for Technical Managers Qualified in Electrical Engineering and Project Management South Carolina, North Carolina, Florida, Georgia, Virginia, Maine, Wisconsin, Alabama, Pennsylvania. Manager Advanced Technology, CRS Sirrine Engineers, Inc. Responsible for ASD applications, power quality and energy conservation; serves as technical consultant and project manager on designated projects. Projects include: Dixon Marquette Cement, Dixon, Illinois. Performed an energy audit and conservation analysis for the production facilities. Electric Power Research Institute (EPRI). Variable Frequency Adjustable Speed Drive Research and Application Project. Ontario Hydro, Toronto, Canada. Preparation of an ASD assessment guidebook and development of an ASD rebate program. Consolidated Edison Company, New York, New York. Adjustable speed drive project. City of Chicago, Chicago, Illinois. 68th Street Water Pumping Station A -C variable frequency drive installation. City of Chicago, Chicago, Illinois. Water pumping system; overall system analysis and drive system study. Oklahoma Gas and Electric Company, Oklahoma City, Oklahoma. Prepared and presented ASD seminars. Niagara Mohawk, Syracuse, New York. Prepared and presented ASD seminars. JAMES N. POOLE Page 2 3/91 Scott Paper Company, Chester, Pennsylvania. Study for the rebuild of No. 8 and No. 10 Paper Machines. P. H. Glatfelter Company, Spring Grove, Pennsylvania. Design for the installation of supercalender, winder and rereeler. Previous experience included: Self Employed, James N. Poole, P.E. Electrical Engineering Consultant. Projects included: Electric Power Research Institute, Palo Alto, California. Adjustable Speed Drive Research Project. Burroughs Wellcome Company, Greenville, North Carolina. Plant Power System Survey. Vice President, Manager of Engineering Design, CRS Sirrine, Inc. Responsible for engineering design for the North Carolina Division; also served as technical consultant and project manager on designated projects. Projects included: Union Camp Corporation, Franklin, Virginia. Electrical distribution system reconfiguration and replacement of all 15 KV switchgear with new vacuum switchgear for a 120 MW system. J. R. Simplot, Pocatello, Idaho. 16,900 KW turbine generator. Manager Power and Process Engineering, CRS Sirrine, Inc. Responsible for conceptual engineering for Utility Power, Industrial Power, Process, Material Handling, Forest Products, Staff Engineering, and Environmental; also served as project manager and technical consultant on reports and estimates and other designated projects. Projects included: Harvard University, Boston, Massachusetts. Conceptual study for total energy plant. Burroughs Wellcome Company, Greenville, North Carolina. Plant electrical power survey and power study, including short circuit analysis and protective device coordination. Scott Paper Company, Mobile, Alabama. Report and estimate for recovery boiler, combination power boiler, boiler auxiliaries, set of evaporators, 45 MW turbine generator and 61 MW turbine generator. Weyerhaeuser Company, Plymouth, North Carolina. Design engineering for a new 500,000 PPH coal/wood -fired boiler with provision for burning peat in the future; boiler is rated 1300 psig, 925 °F. JAMES N. POOLE Page 3 3/91 Weyerhaeuser Company, Rothschild, Wisconsin. Report and estimate for paper machine rebuild, new secondary fiber system and new pressure washer system; design engineering for new high density system, stock preparation modernization, and digester control system. Weyerhaeuser Company, Plymouth, North Carolina. Design engineering for converting 500,000 PPH boiler from oil -fired to coal/wood fired, including the addition of a new precipitator and the design of a new coal yard and unloading and handling facilities. Weyerhaeuser Company, Plymouth, North Carolina. Report and estimate for new recovery boilers, coal/wood -fired power boilers and turbine- generators; 10 -year power plant master plan for retiring old equipment and installing new equipment. Senior Staff Engineer/Project Manager, CRS Sirrine, Inc. Responsible for electrical system studies, reports and estimates; design project management on power plants. Projects included: Greensboro Lumber Company, Greensboro, Georgia. Installation of a used 7500 KW condensing turbine- generator and new cooling tower, steam to drive turbine- generator is generated in a refuse wood -fired boiler. B W Construction, Akron, Ohio. Electrical design for an SO2 scrubber installation for a 350 MW fossil fuel steam plant at Lakeland, Florida. Allied Chemical Corporation, Columbia, South Carolina. Plant electrical power system study including short circuit analysis and protective device coordination. Weyerhaeuser Company, Doswell, Virginia. Report and estimate for a new 100,000 PPH wood -fired boiler, 7.5 MW steam turbine driven generator, and material handling facilities. Ecusta Paper Division, Olin Corporation, Pisgah Forest, North Carolina. Machine drive replacement for Nos. 2 and 8 Paper Machines. Weyerhaeuser Company, Plymouth, North Carolina. Report and estimate for a new coal yard and coal handling facilities; converting four oil -fired boilers to coal firing and adding precipitators to each boiler for environmental control. Weyerhaeuser Company, Plymouth, North Carolina. Power system study including short circuit, load flow transient stability and relay studies; plant generating capacity 130 MW plus a 40 MW utility tie. JAMES N. POOLE Page 4 3/91 Occidental Chemicals Company, White Springs, Florida. Installation of a new 12,500 KW turbine- generator. Champion International, Canton, North Carolina. Design and installation of a 10,000 KW turbine- generator. Lincoln Pulp and Paper Company, Lincoln, Maine. Electrical secondary study, report and estimate. Union Camp Corporation, Savannah, Georgia. Power system study, report and estimate including short circuit, load flow, and transient stability studies; plant generating capacity, 110 MW plus a 45 MW utility tie. Weyerhaeuser Company, New Bern, North Carolina. Mill electrical power system short circuit study. Federal Paper Board Company, Riegelwood, North Carolina. Mill electrical power system protective device coordination study and design and installation of a 30,000 KW turbine- generator. Senior Departmental Project Engineer, CRS Sirrine, Inc. Responsible for electrical engineering design on assigned projects. Projects included: Union Camp Corporation, Savannah, Georgia. 1350 ton recovery boiler, 45 MW utility service, centralized computer control system for one new and two existing recovery boilers, new set of evaporators, and water pollution control facilities. Federal Paper Board, Versailles, Connecticut. New waste hydrapulper system. U. S. Plywood- Champion, Canton, North Carolina. New 900 ton recovery boiler. Union Camp Corporation, Franklin, Virginia. New 500 ton recovery boiler, 400,000 PPH power boiler, 20 MW turbine generator, paper machine, bleach plant pulp mill, and support facilities; studies included short circuit analysis, load flow and protective device coordination. Weyerhaeuser Company, Plymouth, North Carolina. New 1500 ton recovery boiler, 500,000 PPH hog fuel boiler, 30 MW turbine generator, 40 MW turbine- generator, paper machine, bleach plant, pulp mill, woodyard and support facilities. Departmental Project Engineer, CRS Sirrine, Inc. Projects included: JAMES N. POOLE Page 5 3/91 Consolidated Paper, Inc., Wisconsin Rapids, Wisconsin. New 400 ton recovery boiler, 400,000 PPH power boiler, 20 MW turbine generator, pulp mill, bleach plant, wet lap machine, woodyard and support facilities; studies included short circuit analysis and protective device coordination. S. D. Warren Company, Muskegon, Michigan. New 250,000 PPH power boiler, 12.5 MW turbine- generator and paper machine; studies included short circuit analysis and protective device coordination. Champion Papers, Inc., Canton, North Carolina. New 900 ton recovery boiler, pulp mill, and paper machine. S. D. Warren Company, Muskegon, Michigan. New 250 ton recovery boiler, evaporators, pulp mill and woodyard. Union Camp Corporation, Franklin, Virginia. New 400 ton recovery boiler. Electrical Design Engineer, CRS Sirrine, Inc. Projects included: Continental Can Company, Augusta, Georgia. Electrical design for woodyard, water treatment and causticizing areas. Field Electrical Engineer, CRS Sirrine, Inc. Responsible for inspection, checkout, and start-up of electrical systems for a new 300 TPD pulp and paper mill for Marathon Southern, Butler, Alabama. Electrical Designer, CRS Sirrine, Inc. PUBLICATIONS: "Plant Distribution System Modernization for Present and Future Expansion Requirements." Presented at the I.E.E.E. Pulp and Paper Conference, Montreal, Canada, June 22, 1972. "Plant Electrical Power System Expansion from 60 to 160 Megawatts." Presented at the I.E.E.E. Pulp and Paper Conference, San Francisco, California, June 1977. "Retrofit Of A Recovery Boiler I.D. Fan With A Dual Channel High Reliability LCI Drive." Presented at I.E.E.E. Pulp and Paper Conference, Milwaukee, Wisconsin, June 1988. "ASD Industrial Applications." Presented at the Industrial Energy Technology Conference, Houston, Texas, September 12, 1989. "Adjustable Speed Drive (ASD) Application Evaluation Methodology Presented at CCE National Congress 90, Calgary, Alberta, April 3, 1990. JAMES N. POOLE Page 6 TEACHING Motor Applications and Variable Speed Drives Clemson ASSIGNMENTS: University, May 1987; April 1988; April 1989; April 1990, April 1991. Power Systems Seminar Short Course Clemson University, March 1975. Power Systems Seminar Long Course Clemson University, November 1975; March 1977; March 1978; March 1979; March 1980; March 1981; March 1982; March 1983; April 1984; October 1985; October 1986; October 1987; October 1988; October 1989 North Carolina State University, November 1977 and October 1982. NASA, February 1986. Carolina Power and Light Company, Raleigh, North Carolina, February 1991. E. I. duPont, Aiken, South Carolina, December 1986. Duke Power, Charlotte, North Carolina, February 1991. MEMBERSHIPS: Technical Association of the Pulp and Paper Industry Institute of Electrical and Electronic Engineers National Society of Professional Engineers Professional Engineers of North Carolina Consulting Engineers Council (ACEC) TOTAL YEARS EXPERIENCE: 36 YEARS WITH CRSS: 35 3/91 r KEY PERSONNEL THOMAS A. MEERSMAN SENIOR PROCESS CONSULTANT CRS SIRRINE ENGINEERS, INC. EDUCATION: B.S., Pulp and Paper Science, and B.S. Chemistry, Western Michigan University. Honors Graduate, 1969. EXPERIENCE: Process Consultant, CRS Sirrine Engineers, Inc., Portland, Oregon. Responsible for project management, process design, and business development efforts on specific projects and with specific clients. Provided process design assistance on 100 TPD recycled fiber system for xerographic and bond grades. Grays Harbor, Hoquiam, Washington. Worked in areas of business development, project management and process design for 300 TPD mixed office waste system to deinked pulp for market pulp for bond, xerographic grades, and tissue. Operations Manager, Gaylord Container Corporation, Antioch, California. Responsible for production, maintenance, engineering and technical functions for mill with over 500 employees that produces 1450 TPD on three paper machines. Also supervised 1200 TPD secondary fiber operation, and a 800 TPD virgin fiber operation consisting of a Kamyr digester, four batch digesters, and a 200 TPD bleach plant. Provided technical direction for$60 million rebuild of the mill's largest machine to increase to 2500 FM on 42# kraft linerboard. Provided the detailed operations design for $100 million capital program to increase mill capacity to 2000 TPD. Put together strategic plan for GCC Baltimore which Salomon Brothers, Inc., used to help sell the mill. Put together the process and operational design for combining GCC's 700 TPD secondary fiber mill and LP's 700 TPD virgin fiber mill which shared a fenceline into one mill that could be eventually taken to a world -class mill with a 2000 TPD capacity. Installed a fractionating system on GCC's 450 TPD Kamyr system with shorts used as linerboard top stock. t t I I I a I I I I t I I I I t I I 1 THOMAS A. MEERSMAN PAGE 2 12/90 Designed GCC's transfer system for virgin fiber, recycled OCC (both shorts and longs), and the white water between two mills now one. Installed GCC's Rader chip thickness screening system to process up to 2800 TPD of chips. Designed major modifications to GCC's batch digesters, including: capping valves, steam packing, new screens, new rejects system, indirect heating and steam leveling with a new DCS computer system. Installed a new blow heat recovery and NCG system at GCC. Designed modifications to GCC's recycled fiber plant to take it to 1500 TPD (from 800 TPD) of OCC making it the world's largest OCC plant. Modifications included process control changes, secondary pulpers, turbo separators, a secondary turbo separator, white water modifications, pressure screens, four stage reject tailing system, reverse flow cleaners, fiber fractionation, cooking system, and high density storage for cooked long fiber. Developed the process design for GCC's $60 million rebuild of #4 paper machine to give it the capability to go to 2500 FPM on a three ply fourdrinier linerboard sheet. Design changes included: addition of a third stock system, new white water system, new refining system, a two ply strataflow primary headbox, top stock cleaning system, new vacuum systems, modified fourdrinier table, a primary Belbond, a new secondary headbox, a secondary Belbond, a suction pickup, a new 600 ply suction first press, an ENP second press, major drive changes, rewinder and roll handling rebuilds, and installation of DCS control system from the HD storage through the dry end. Put together a comprehensive DCS control system and the training program for the operators on the major control changes. Rebuilt table on GCC's #1 machine, added vacuum dewatering and foils, removed FloVac, increased couch vacuum. Rebuilt table on GCC's #3 machine, added vacuum dewatering and foils. Did an engineering study on what was needed to take GCC's #3 to a 800 TPD specialty board machine. Participated in the study and design of plans to modernize GCC's bleach plant to take it to a 500 TPD modern plant (current 150 TPD), minimizing the production of AOX and dioxin by minimizing the use of chlorine. I I I I 1 1 t t 1 1 I t 1 t I 1 1 t 1 THOMAS A. MEERSMAN PAGE 3 12/90 Provided the on -site operational direction and process design for the recycled fiber plant, pulp mill, and machine modifications in GCC's $100 million modernization with FB &D and BE &K. Manufacturing Manager, Riceboro Mill, Interstate Paper, Inc. Responsible for production, maintenance, engineering, and technical functions; and a three year $10 million capital plan to increase production by 25% and produce specialty paperboard. Increased mill production from 670 TPD to 730 TPD on brown grades and from 570 TPD to 710 TPD on mottled white. Made process design modifications and optimized Interstate's recycled fiber plant to improve quality, increase capacity, and allow to swing to white pulp subs for mottled white runs at IPC. Designed major process changes in IPC pulp mill, including: chip screening, hot stock refining, and hot stock pulp screening. Made several fourdrinier table changes and vacuum system modifications at IPC to take the machine to a top speed of 2100 FPM on 42# linerboard. New Market Development, Betz Paperchem, Inc. Responsible for identifying new markets, new products, and potential acquisitions. Provided consulting services to mills using recycled fiber or considering the use of recycled fiber, assisting in such areas as: fiber procurement, pulping, cleaning, refining, deinking, wet end operations, control of stickies, and product development. Also developed new concepts and procedures for deinking and methods to identify, remove or control potential sources of stickies. Provided consulting services to optimize recycled fiber facilities for Betz customers. Did an in -depth market study on deinking technology. Assisted in the development of pulper deinking technology and the growth of that business. Assisted in the development of products and a systems selling approach to attack the problem of stickies in mills using recycled fiber. Presented a paper at several local TAPPI meetings on the factors necessary to successfully utilize recycled fiber in mill operations. President, Paperworks, Inc., Cincinnati, Ohio. Operated a marketing and paper distribution company. Developed innovative marketing concepts around new products, inventory and price control. Built business to $2 million gross sales /year with base of business with Fortune 500 companies and government agencies. THOMAS A. MEERSMAN PAGE 4 YEARS OF EXPERIENCE: 21 12/90 General Manager, Newark Boxboard Group, Inc., Middletown, Ohio. Responsible for operations and sales for 120 TPD secondary fiber mill. Directed the modernization of mill resulting in increased production and improved quality. Cylinder machine wet end rebuild of machine, screens, forming and press sections. Beater room modernization, including: new pulper, new pressure screens, new refiners, and fiber fractionation system. Presented paper at 1976 TAPPI Secondary Fiber Conference on fiber Fractionation. Provided critique and engineering review for secondary fiber pulping and cleaning systems for California and Wisconsin Paperboard. Served on BRDA's committees for stock preparation, pressing, and chemical additives. Worked with team for Newark Boxboard to evaluate potential acquisitions providing a detailed analysis of stock preparation and paper machine capabilities. Production Manager, Mead Corporation, Inc., Cincinnati, Ohio. Major contributor for increased production of 33% on two speciality recycled paperboard machines at the Cincinnati mill. Mechanical roll quality study for coating base stock at Mead's Chillicothe Mill.. Secondary fiber (OCC, News, Mixed) screening and cleaning modernization. Cylinder machine press section and vacuum system modernization. Presented a paper at local PIMA meeting on the successful use of drainage aids for recycled fiber systems. Fourdrinier table and vacuum system modifications. MEMBERSHIPS: Technical Association of the Pulp and Paper Industry (TAPPI) Paper Industry Management Association (PIMA) Presented papers at national and local meetings for both TAPPI and PIMA. t 1 1 1 t 1 t 1 1 KEY PERSONNEL DONALD L. FLISRAM SENIOR ELECTRICAL DEPARTMENT DESIGNER EDUCATION: CERTIFICATION: EXPERIENCE: CRS SIRRINE ENGINEERS, INC. Oregon Polytechnic Institute; U.S. Army Electrical and Electronics courses; various work related courses. Certified Energy Auditor, State of Oregon. Department Project Engineer, Menasha Corporation, Otsego, Michigan. Responsible for the design of lighting, power, and electrical distribution system for 300 TPD secondary fiber system expansion and No. I paper machine rebuild. Department Project Engineer, Armstrong World Industries, Inc., St. Helens, Oregon. Mineral fiberboard manufacturing plant, responsible for design of lighting, power and electrical distribution system for entire fiberboard manufacturing facility. Department Project Engineer, James River Corporation, Wauna, Oregon. No. 3 paper machine rebuild, responsible for electrical design associated with rebuild of existing paper machine. Construction Inspector, Port of Portland, Portland, Oregon. Portland International Airport terminal expansion, responsible for electrical construction inspection and supervision of renovations to the main terminal building and federal inspection station. Project Designer, North Pacific Paper Corporation, Longview, Washington. Bleach plant optimization, responsible for electrical design and equipment procurement. Project Designer, Weyerhaeuser Company, Springfield, Oregon. No. 1 paper machine, system addition, responsible for complete PLC control system design, including interface with existing PLC systems. Project Designer, Boise Cascade Corporation, Steilacoom, Washington. Wet end reconfiguration of No. 3 paper machine, responsible for electrical design, equipment procurement and construction assistance to replace existing unit sub transformer, add a D -C drive to the fan pump, replace existing headbox and add a top wire former. Project Designer, Boise Cascade Corporation, International Falls, Minnesota. Boiler conversion and ash handling system, responsible 1 I I I I I 1 1 I I I I I 1 I I I 1 1 DONALD L. FLISRAM PAGE 2 12/90 for electrical design, equipment procurement and construction inspection of convert existing boiler to burn bark, install ash handling system and precipitator. Project Designer/Testing Crew Chief, City of Portland, Portland, Oregon. Traffic signal control system study, responsible for field testing and recommendations to upgrade existing cable system to accommodate analog signaling associated with installation of a new computer for the Central Business District. Project Designer, Coca Cola Company, Portland, Oregon. Ammonia facility and HFCS additions, responsible for design specification and construction inspection of an ammonia facility and expansion of high fructose corn syrup system, including PLC based automated control system. Project Designer, Port of Portland, Portland, Oregon. Portland International Airport south runway strengthening, responsible for design, specification and construction inspection for modification of existing runway lights and 5 kV underground distribution system, and installation of a computer controlled weather condition anticipation system. Construction Inspector, Port of Portland, Portland, Oregon. Portland International Airport, taxiway "B" addition, responsible for installation of new and modification of existing runway lights, 5 kV underground distribution system and associated equipment. Project Designer, Port of Seattle, Seattle, Washington. Dock modernization, responsible for addition of a large storage area including high mast lighting, ship connection facilities, an office building and a dockside underground bus system for large DC unloading cranes. Project Designer, City of Seattle, Seattle, Washington. Westlake Avenue extension, responsible for design of 5 kV underground distribution system. Construction Inspector, Port of Portland, Portland, Oregon. Portland International Airport, north runway rehabilitation, responsible for installation of new and modification of existing runway lighting and 5 kV substation. Project Designer, Weyerhaeuser Company, Klamath Falls, Oregon. Log unloading and scaling yard, responsible for lighting a 25 -acre rail unloading and log scaling yard, and modification of existing electrical distribution system. Project Designer, University of Oregon Medical School, Portland, Oregon. Parking structure, responsible for design of lighting and power distribution system for a four -level automobile parking structure. I I I I I I I 1 1 I I 1 t City of Grangeville, Grangeville, Idaho, Wastewater Treatment Plant and Irrigation Facility I I 1 1 1 DONALD L. FLISRAM PAGE 3 YEARS OF EXPERIENCE: 24 12/90 Project Designer, State of Oregon. Stewart State Park, responsible for design of underground power distribution system for state park which included a ranger residence, picnic areas, camping loops for recreational vehicles, and automated underground irrigations systems. Project Designer, Safeway, Inc., Clackamas, Oregon. Frozen foods warehouse, responsible for electrical design and construction inspection for a large frozen food warehouse. Project Designer, responsible for design, specification and construction inspection of power distribution, lighting, control, telemetry and standby power generation system for the following municipal water and waste water treatment plants and pumping facilities: Douglas County, Oregon, Winston -Green Wastewater Treatment Plant City of Fairbanks, Fairbanks, Alaska, Water Treatment Plant Modifications City of The Dalles, The Dalles, Oregon, Wastewater Treatment Plant Lincoln City, Oregon, Wastewater Treatment Plant and Sewage Pump Stations City of Oregon City,Oregon City, Oregon, Water Intake Pump Station and Water Treatment Plant Unified Sewage Agency, Washington County, Oregon, Durham Wastewater Treatment Plant Cowlitz County, Longview, Washington, Cowlitz County Wastewater Treatment Plant City of Fairbanks, Fairbanks, Alaska, Water Pump Station City of Grandview, Grandview, Idaho, Irrigation Pump Station City of Portland, Portland, Oregon, Columbia Boulevard, Wastewater Treatment Plant, Secondary Treatment Addition. N 0 G I I I I I I I I I I I WW1 i ll i iii i 1 1- MS Sirrine Engineers, Inc. Is A.ppfying For The 1991 Ff I Malcolm ation ality rd CR,SS supports the Malcofm Baldrige National Quality .Award program. We invite our clients, suppliers and _Mends to join us in a continuing Quality Improvement Process to help ourselves —and our ration in the quest for excedence. THE YY i ineREP RT NOBODY KNOWS PULP PAPER LIKE SIRRINE® Innovative. Value -Added Service WINTER 1991 Improve And Maximize Your Process Economics G Advanced Process Management extends your operation's capabilities. The Pulp and Paper Division of CRS Sirrine Engineers, Inc., has taken a major step into the future with the formation of the Advanced Process Manage- ment Group. Significant improve- ments in microelectronics and software technology over the past five years have created the need for a new type of engineering service maximizing pro- cess economics through an integrated understanding of process control technology, process design principles and process operation practicalities. With increased global competition, every manu- facturing operation must apply the Total Quality Philosophy of "continuous improvement" to survive, and this has created a spi- raling demand for advanced process management (APMTM) services. It is un- likely, however, that many manufacturing organizations will be able to obtain and maintain the scope of resi- dent expertise necessary to effectively provide these services. This situation has created a significant opportu- nity for Sirrine. APM will include a full range of services to meet client needs: analysis of process unit operations, identification of poten- tial changes and associated costs /benefits, modification of process design and operating proce- dures, design and implementa- tion of supervisory control, data acquisition and operator decision support systems, design integration and turnkey APM project IN THIS ISSUE APMTM New Service Statistical Process Control Southeast Paper Award management. Proprietary software pack- ages also will be developed to provide advanced process management functions for the process units that are critical to the economics of a particular process. Expected return on investments (ROIs) for our clients is over 300 These APM packages will employ state -of- the -art pro- cess management techniques, such as model- reference control, statistical process With increased global competition, every manufacturing operation must apply the Total Quality Philosophy of "continuous improvement" to survive... control, dynamic process simulation, ergometrics and artificial intelligence. The Advanced Process Management Group is di- rected by Gerald Stephens. During his 17 years of tech- nology management experi- ence, Gerry has directed the development and implemen- tation of various software products and numerous advanced process control and data acquisition systems for the paper, aerospace, petro- leum, chemical, and electrical power industries. Operator Friendly SPC Improves Process Operations By Gerry Stephens Manager, Advanced Process Management Group The intimidating aspects of statistics have generally prevented effective integra- tion of SPC (statistical process control) into everyday process operations. Economic ben- efits in the range of $50,000 to $1,000,000 per year have been realized through effec- tive use of SPC on specific process units. Despite this level of economic success, SPC's capabilities for support- ing process operations have been largely ignored because of the stigma associated with the word "statistical." President's Message "The only constant is change" is an adage that aptly describes the pulp and paper engineering business, particularly as it relates to ensuring that our clients receive the most up -to -date, value -added services avail- able. CRS Sirrine Engineers is constantly adapting to change, both to satisfy client needs and to stay on the cutting edge of technol- ogy. Several years ago, we began our series of Emerging Technology seminars, which we have continually modi- fied to meet the shifting demands of the pulp and paper industry. The most recent ET seminar focused on the industry's hottest issues recycling, deinking, and pulp mill /bleach plant improvements. A new seminar has been planned for the week of April 29 on pulp and paper power plants. Registration information will be mailed The Basic Concept With modern control sys- tems technology and some common sense, the mathemati- cal complexities of SPC can be made transparent to process operators, who are the people best positioned to actually optimize process operating economics. With the statistics "hidden," SPC provides the basis for a very simple and effective operating philosophy: The critical process variable(s) of any process unit exhibit a usual level of variation. This is true of process variables which are either controlled or uncontrolled in an automation sense. to you soon. Moreover, our search for new client services has led us to the formation of two orga- nizations that will help you cope with change. The first is our Process Consultants Group, dedicated to providing a variety of front -end mill design services that research shows will be in great demand from now through the turn of the century. The second is our Advanced Process Manage- ment Group, which is de- scribed in the lead story of this newsletter. We believe that a continu- ing series of seminars, the Process Consultants Group and the Advanced Process Management Group are evi- dence of our commitment to change and to providing clients innovative, value added services that will help them maintain a competitive edge. (9 C. David Bassett President CRS Sirrine Engineers, Inc. This usual level of process variation can be quantified and monitored. A significant change from the usual level of pro- cess variation indicates that something abnormal is occur- ring in the process. Cause(s) of abnormal process variation can be "controlled" to maximize process operating economics. The touted economic benefits of SPC are achieved by managing process varia- tion so that the resulting product variation is signifi- cantly less than the manufac- turing specification tolerance. Then, process setpoints are shifted so that the most economical limit of the manufacturing specification is approached, but not ex- ceeded, by normal product variation. This will be suc- cessful only if abnormal process variation can be quickly recognized and man- aged to minimize abnormal product variation and /or off spec production. Operator Focus The process operator is generally in the best position to quickly diagnose and manage abnormal variation in critical temperatures, pressures, levels, flowrates, and other process variables. Although effective tech- niques to identify and quan- tify abnormal process varia- tion have been available since the 1930s, it has not been practical to put them at the disposal of process operators until recently. Today, many modern microcomputer -based process controllers can quan- tify the variation, establish its normal level of variation, and alert process operators when abnormal variation occurs. Many distributed digital (See "SPC," Page 3) r Pulp And Paver Division L Robby Compton has been ap- pointed Man- ager of the Pulp and Paper jam' 4 Department (the process department for the division). He is respon- sible for staffing projects, and for the technical supervision and professional development of the department's 60 em- ployees. Dennis Moss has been named Manager of the Piping Depart- ment, which includes a staff of 75 engineers and designers. He is a 22 -year veteran of the company. People On The Move Compton Moss SPC (Continued From Page 2) control systems can docu- ment abnormal process variation, generate a priori- tized trouble- shooting check- list, and provide the operator access to historical process data for pinpointing the actual cause. Some of today's control systems can even guide the operator through the actual trouble- shooting process. Getting Started Most of the potential economic benefits can be achieved with a relatively simple, operator- oriented SPC program: 1. Identify the most critical process variables for each major process unit. The list may include product quality variables, process state variables and equipment performance variables. 2. Implement SPC calcu- lations for each critical pro- Curt Davis has been named Manager of the Control Systems Department and is responsible for all control sys- tems design work produced by the Pulp and Paper Division. Jake Gressette has been named Vice President Project Manager of the division. During his 35- year career at Sirrine, he has managed some of its most significant mill design projects. Currently, he is assigned to the expansion of Union Camp's mill in Eastover, South Carolina, one of the largest projects ever undertaken by the Pulp and Paper Division. Davis Gressette cess variable in the spare memory of a digital process controller. 3. Permit the controller to collect data for 1 -3 months, depending on the type of pro- cess. 4. Document current pro- cess economics. 5. Conduct an operator orientation session. 6. Implement an on -line SPC control chart and Pareto display for each critical process variable in spare CRT console display pages. 7. After the initial data collection period, integrate SPC alarms for each critical process variable into existing process displays. 8. Aggressively determine the cause of each SPC alarm and enter it into the Pareto display. 9. Aggressively eliminate or control the most costly 20% of Rick Lambert has been ap- pointed Vice President and Manager of Engineering. He is responsible for all design engi- neering work done by the division's process, power, material handling, control systems, electrical, structural /architectural /civil, piping, CADD and HVAC departments. Morris McColley has been I promoted to Assistant Man- ager of the Piping Depart- ment. Among his duties are coordinating McColley CADD activities and assisting in the administration of the department's day -to -day activi- ties. Lambert causes for abnormal process variation. 10. Repeat steps 8 -9 until the normal variation of the key product quality variables is roughly 35% of the manufac- turing spec range. 11. Adjust process control setpoints so that the most economical limit of the manu- facturing spec is approached. 12. Document the im- provement in process econom- ics. Sirrine is committed to bringing the advantages of modern technology to your operations. Our Advanced Process Management Group stands ready to help maximize the operating economics of your process. Operator friendly SPC is one way to help you get the most out of your process operations. Sirrine- Designed Mill Receives Award From Power Magazine Southeast Paper Manufac- turing Company's newsprint mill in Dublin, Georgia, garnered one of six national awards distributed annually by Power magazine. The award cited South- east for "...simultaneous combustion of coal and deinking sludge in a fluidized bed boiler and for applying gas turbine -based cogenera- tion in the pulp and paper industry." The decision to expand the mill's output from 600 tons /day to over 1300 tons /day called for a dramatic increase in the mill's thermal, electrical and sludge disposal requirements. On -site cogeneration was the attractive alternative to purchasing power. In addition, the new power plant is helping solve Southeast's sludge disposal problems. A unique, combined -cycle power plant supplies process steam and electricity to Southeast Paper's newsprint mill in Dublin, Georgia. Sirrine provided engineering and construction services. THESirrineREPORT Post Office Box 5456 Greenville, South Carolina 29606 NOBODY KNOWS PULP PAPER LIKE SIRRINE® The magazine of powor•goneration technology en Gas Turbines steam Turbines, En ines Pumps. Compressors, valves, Firing steam 4 Pollution Cannel SPECIAL SECTIO rn Also in t`is issueY LLLJJJI({I�O~III�LJI(iILJ and technology update O OIJ in print 1990 IJ 1mE, f Q Powerplant Southeast Paper Manufacturing Company was highlighted in the October issue of Power magazine. The Sirrine Report is published periodically by the Pulp and Paper Division of CRS Sirrine Engineers, Inc. P.O. Box 5456 Greenville, SC 29606 For more information, telephone Diane Odom (803) 676 -6184 Pulp And Paper CRS Sirrine has long served the pulp and paper industry with the design of new mills, plant expansions and modernization programs We pioneered many of the designs now considered industry standards In the last ten years alone, we have completed more than 300 mill engineering projects from grassroots mills to specific support areas and machine design, including the largest fine paper machine ever built Our services begin with preliminary studies, in which we have extensive, proven experience We perform construction and manufacturing cost estimates and site selection studies for pulp, paper and paperboard production, including all details of site location, environmental studies and permitting, air modeling, plant layout, conceptual designs with flow sheets, general arrangements, equipment lists and specifications CRS Sirrine brings more experience to pulp and paper facility design than any other company in the industry We can provide design for a complete production facility, or for specialized portions of the facility, determined by your individual needs Our experience covers all areas of digesting and washing, including continuous and batch digesting, waste repulping and thermomechanical pulping, and supplemental facilities for washing and screening We also have considerable experience in design for bleaching, chemical handling, bleach chemical production, and pulp washing and handling Our engineers are widely recognized as leaders in complete facility design for the installation and support of the paper machine from refining, cleaning and screening to all supplemental piping, air handling and instrumentation control with computer applications and support equipment that ensure efficient production Our design experience also includes On- and off machine coaters and support services for coating operations, and for sheeters, roll wrappers and converters, plus support facilities for converting and finishing Chemical recovery and power generation for improved efficiency Process systems and facilities for evaporators, causticizing, lime reburning, tall oil and turpentine extraction, and for chemical handling and storage Complete power plants utilizing fossil fuels, bark, black liquor and other combustibles for chemical recovery and steam generation, and electrical power generation with complete distribution and power control systems in new facilities, modernizations and expansions CRS Shrine also provides a full range of design services for auxiliary facilities for raw material and finished product storage and warehousing, water and wastewater treatment, woodyards, lumber and plywood production, shops and stores CRS Sirrine Engineers, Inc. P O Box 5210 Portland, OR 97208 -5210 (503) 624 Other Offices In Greenville, SC, Raleigh, NC, Richmond. VA, Rochester, NY, And Savannah, GA CRS Sirrine Mission Statement CRS Sirrine has a long history of dedication to quality, openness and teamwork. Our primary goal is service and commitment to the client. We believe in quality products— getting it right the first time. We believe in quality people —our employees are our greatest resource. We believe in responsibility —to the needs of our clients, and to the investment of our shareholders. CRS Sirrine is dedicated to growth, both quantitative and qualitative. We are a future looking company with a commitment to research and technology on a global basis. CRS Sirrine is a design /construct company providing comprehensive services in architecture, engineering, construction, program management, and project financing. We are a diversified company with a common purpose, shared values, and a singular dedication to client service. We are a design firm on the leading edge of innovation. We are a construction firm building and financing projects. We are a management firm providing program management, construction management, and management consulting services to hundreds of clients. Our business is service, and we are capital project problem solvers. We provide total delivery capability from facility programming through design, engineering, procurement, construction, and financing. We have the depth and resources to service a broad range of projects. Flexibility and responsiveness are our hallmarks. We are a company delivering quality projects on time and within budget. We are developers and users of the latest technology—in design, in engineering, in construction, and in communication and information systems. Our business is ideas and implementation, and we are striving to be the best in our field. AC Adjustable Speed Drives I Applications that lower your operating cost Voltage Source Replace This Flow t CRS Shrine Engineers, Inc has been helping clients reduce their operating costs through the application of AC adjustable speed drives (ASDs) In many cases proper selection of ASDs has resulted in 30 to 60 percent lower operating costs per drive Sirrine has worked with the Electric Power Research Institute for the past decade in its pro- gram that reviewed ASD retrofit applications in industrial and commercial facilities The pro- gram consisted of application preliminary screening, economic evaluation, installation design, data recording, knowledge transfer, and educational seminars What function does an ASD perform? Simply stated, an ASD permits matching the motor speed and speed of the driven equipment to the process requirements The previous method of controlling process fluid or air flow has centered on the use of control valves or dampers to throttle the fluid or air flow to satisfy the process requirements With this method, the power requirement differentials are small When the process flow is reduced, the head remains relatively constant due to the throttling of the valve or damper In effect, the horsepower not required by the process is dropped across the valve or damper With This Voltage Source FIC FE M Flow t The alternative to controlling the process flow with valves or dampers Is to use an ASD, which replaces the valve or damper and adjusts the speed of the motor to match the flow require- ments of the process The first step in considering an ASD retrofit is the preliminary screening of possible applica- tions This involves constructing an annual load duty cycle that compares load against time A viable candidate has a large number of annual operating hours, medium to large motor HP, and a high degree of throttling for a large percentage of the annual operating hours Sirrine can perform the preliminary screening or train your engineers in the screening process, select the most attractive candidates, perform the economic evaluation, recommend the best drive configuration for your applications, provide the design engineering, and assist with commissioning and start -up of the equipment ASDs have a wide range of applications They can be used to Save energy, improve process control, and reduce maintenance costs in the food, paper, automobile and consumer goods Industries Regulate pumping in municipal water supply systems and in the chemical and oil refining industries Control fans, blowers and pumps in the pulp and paper industries Control air and water flow in industrial and commercial HVAC systems Regulate speed of boiler feed pumps and fans in industrial and electric utility opera- tions WPM CRS Sirrine Engineers, Inc. P O Box 5210 Portland, OR 97208 -5210 (503) 624-3000 Other Offices In Greenville, SC. Raleigh, NC Richmond VA, Rochester, NY, And Savannah GA Offices In Principal Cities Across The United States