HomeMy WebLinkAbout914 Marine Dr - Technical TECHJICAL
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Owen Structural Engineering Inc.
220 E First Street Phone: (360) 452 -8574
Port Angeles WA 98362 Fax: (360) 457 -8020
March 14, 2012
Tom Brunoau
914 Marine Drive
Port Angeles, WA 98363
Dear Tom:
RE: Review of 40' x 80' X 35' -Tall Pre engineered Steel Framed Building
The review of your building is general in nature without structural analysis of
major components. Since the structural building plans were not available, obtaining
details for analysis can be very time- consuming and determining the grades of steel
would require destructive testing of samples taken from the structure. Determining
the geometry of the foundation would require excavation and potential removal of a
portion of the slab (reported to be 10" thick). Ground penetrating radar may be an
option but that would not indicate reinforcement in the footings or potential ties from
the short concrete columns into the slab. Reinforcement in the portion of the
columns open on opposite sides could be determined with x -ray but that is very
expensive. Magnetic rebar detection can provide some clues but is not usually
definitive. Chipping concrete away to expose rebar located by such means can be
done and adequate repairs can be accomplished if further investigation is desired.
Although the tapered rigid frames could be measured, it is time consuming, as well
as incorporating the effects of member tapering into a structural frame analysis.
I did measure and perform analysis on girts, purlins, and the east endwall
columns that were accessible for measurement in the upper level. Although it is
common structural engineering practice to use 30 ksi yield stress on steel that is not
documented, I am not aware of any pre engineered building constructed after the
mid eighties with cold- formed steel members having a yield stress less than 50 ksi.
Although some steel plates welded to make beams and columns are 42 ksi in pre
engineered buildings, the vast majority are 50 ksi, so I will use that in this review
analysis.
During my overall review of your steel building I have noted items of interest
that may reflect on the quality of the building and potential areas of concern based on
my previous experience with "pre- engineered" steel buildings. This experience
includes structural design, specification of design criteria with review of building
submittals, structural analysis of existing structures often for relocation at other sites,
forensic investigation of structural failures of existing buildings and consultation
regarding contract disputes with metal building manufacturers.
12561 rpt
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Report to Tom Brunoau
March 14, 2012
Page 2 of 6
1) This is a relatively tall rigid frame building (about 31' above the base plate).
This creates a lower horizontal thrust at the base with gravity loads
including snow (generally this horizontal force controls) but a higher
horizontal reaction with wind loads. This also means that wind load
controls the haunch (where the roof beam meets the column) and its
connections as compared to snow load.
a. Range bracing as angles extending diagonally from the wall girts
and roof purlins to the interior flange of the column and roof beam
resist lateral torsional buckling under loads that produce
compression in the interior flange. Flange braces near the top of the
column are at each girt and from the first interior purlin on the roof
beam but skipping braces at the second purlin. This would be
expected with wind load controlling the negative moment at the
haunch.
b. The flange braces are typically on both sides of the rigid frames
from the girts and purlins. Many pre engineered metal buildings just
have flange braces from one side. There is just one brace on the
rigid frame adjacent to the overhead door. This may still be
adequate in this situation but it does take a rigorous analysis to
verify the adequacy of a single -sided brace. I have investigated
failures in pre engineered steel buildings due to the removal of
column flange braces on both sides of a column due to overhead
doors placed on both sides of the column. So, these little angles are
very important in maintaining the structural integrity of your building.
Columns can be designed or modified to be adequate without flange
bracing by having larger flanges or a channel added to the flange(s).
2) The typical pre engineered metal building has a rigid frame spacing of 20'
to 30' where the frame spacing on this building is just 16'. This, of course,
reduces the stress and allows smaller rigid frame haunches and smaller
girt and purlin sizes between the frames.
3) Some important details imply that the engineering design was thorough
which is not always the case with pre engineered buildings.
a. The end bays of the sidewalls between the last rigid frame and the
endwalls have L1 x 1 bracing at the center of the girts and two fines
of such lower flange bracing at the roof purlins. The bracing effect
of these angles would be much greater if they were "grounded" by
connecting them to a Z member placed between the Z purlins and
girts with the angle 1 x 4 attached to it without such "groundings" the
moment resistance of the angle and its attachment to each Z.
These continuous girts and purlins have the highest positive
moment in the span of the end bays. Positive moment from outward
wind pressure creates compression in the inner flanges of the girts
and purlins for which buckling resistance is aided by bracing. Again
12561 rpt
Report to Tom Brunoau
March 14, 2012
Page 3 of 6
this is the logical location for such braces as it is the location of
highest stress.
b. Additional roof purlins were added adjacent to another one to be in
alignment with the east interior endwall columns so the horizontal
reaction to wind load can be transferred into the cable bracing
system of the building. This additional purlin also reduces the stress
from the combination of flexure from wind uplift and compression in
purlins resisting the horizontal reaction of an endwall column. This
combination of effects from wind loading on roof purlins was
determined to be the cause of many structural failures of pre
engineered steel buildings in Darwin, Australia during a windstorm in
the 1970s.
4) Without knowing the specific date of building permit application, it is not
known specifically which code(s) were applicable particularly with regard to
wind design loads. Not only was the Uniform Building code applicable, but
different versions of different codes were acceptable alternatives at
different times based on ICBO (International Conference of Building
Officials) reports. The other codes that may have been in effect are ASCE
7 (American Society of Civil Engineers) and MBNA Code (Metal Building
Manufacturers Association). Originally there was limited data regarding
wind speeds for the coastal areas of Washington so some conservative
assumptions were made until better data was available. This better wind
data was used in ASCE 7 in the late 1970s and incorporated into the 1981
MBNA code and then the 1982 UBC. Unfortunately there were those who
thought the old criteria based on guesswork was more appropriate so the
1985 UBC had increased wind speeds as compared to the 1982 UBC and
ASCE 7 was modified to show the coast to be a special wind region to be
determined by local data (e.g., the local building departments). The local
data indicates the fastest mile wind speed ever recorded at Ediz Hook was
66 mph during the Columbus Day Storm on October 12 of 1962. The
Coast Guard Station at Ediz Hook is an exposure "D" site, so the
equivalent velocity to a typical exposure "C: site would be about 62 mph.
The fastest mile design speed in the 1988 UBC is 85 mph. The fastest
mile design wind speed is 75 mph in ASCE 7 and the MBNA code.
Considering that the wind pressure is based on the velocity squared, the
UBC results in nearly 30% more design pressure. Since the typically lower
coefficients to adjust the design pressure in the MBNA code were based on
tests on low rise buildings, some ICBO acceptance of the MBNA code was
modified to not accept taller buildings such as yours. ANCI /ASCE7 -88
approved 11/27/90, has wind design criteria for all shapes of buildings but
shows the special wind region on the north coast referring to the local
jurisdiction and then instructing how the speed would be obtained. The
methodology would result in a lower design wind speed rather than higher.
ASCE 7 -88 has a reduction of pressure based on the area of wall (or roof)
12561 rpt
Report to Tom Brunoau
March 14, 2012
Page 4 of 6
contributing to the member under review (more area, less pounds per
square foot) as compared to the 1988 (and 1999) UBC. However, ASCE 7
has a more severe exposure "D: for buildings within 1500 feet of large
bodies of water which is more severe than the 1988 UBC where exposure
"C" is the most severe.
a. Computer analysis of the sidewall girts and the roof purlins, made
continuous by a 2' overlap with a bolted connection, was performed.
The Z 6 x 2 1 /2 x 16 ga. sidewall girts and roof purlins made
continuous by overlapping at the frame are adequate based on the
1988 and 1991 UBC except for one condition. The overlap is
relatively short, creating high shear stresses in the overlapped
portion of the members. The combination of this shear and flexural
stress from negative moment shared by both girts and by both
purlins causes overstress per the cold- formed steel design
specification. However, according to MBNA members' companies
(those that design and produce pre- engineered buildings) this is not
a problem as verified by testing and in use. Nearly every girt and
purlin made continuous by overlapping in pre engineered metal
buildings has this condition.
b. The west simple span Z 9 x 3 x 14 ga. endwall girts are also
adequate to resist wind loads based on the 1988 UBC.
c. The west endwall interior columns are also adequate with 1988 UBC
wind loads. ASCE 7 -88 wind criteria includes exposure "D" but
allowing a coefficient reduction due to the large area of wall from
which wind load would be applied creating lower design Toad on the
columns. This method applies the 85 mph fastest mile wind speed
(rather than the 70 mph or 75 mph for which could be argued as
appropriate). However, the highest design wind pressure is outward
which puts the inner flange in compression. Normally we would
apply flange braces from the girts to this inner flange to stabilize it.
There is some stabilization provided by the connection (if tightly
bolted) of the Z9 girts to the web of these columns. In my designs I
have provided similar bracing to the web of continuous monorail
crane beams at suspension points from above that cause
compression in the lower flange but connection directly to the lower
flange would interfere with the crane trolley. However, in that case
we are usually dealing with a much thicker web on a rolled "1" beam
providing more stiffness to resist lateral torsional buckling and the
analysis is quite involved.
5) Cable braces with eye bolts for attachment (for overall building stability
rather than the above mentioned braces for member stability) at the roof
sidewalls and west endwalls are at logical locations and sizes appear to be
larger at locations where higher forces from lateral loads are expected. No
analysis was performed to verify capacity.
12561 rpt
Report to Tom Brunoau
March 14, 2012
Page 5 of 6
Current wind design criteria is different than when the building was designed
as the wind speeds are specified in 3- second gusts rather than fastest mile. But the
most significant change was the elimination of an allowable stress increase of 1.33 to
account for the low probability of occurrence. Although the current design wind gust
is 85 mph by ASCE 7 -05 (referred to by the 2009 IBC as the appropriate code for
wind design) it indicates that all of Clallam County is in a special wind zone. The City
of Port Angeles and eastern Clallam County is specified by local jurisdictions as 100
mph wind gust_ This puts the stress level of members between 1.4 and 1.8 times the
1988 UBC resisting wind and about 1.35 times the previous ASCE 7 -88 criteria. This
is very close to the difference in pressure between the 85 mph gust and 100 mph
gust so the application of what could be argued as the appropriate wind speed.
Western Jefferson County is rated at 85 mph gust speed but Hood Canal has the
highest recorded wind speeds in the state at slightly over 100 mph and Whidbey
Island has the highest land based recorded wind speed at over 90 mph and
meteorologist Wolf Reed has analyzed the topography to determine why this occurs.
However, western Jefferson County, eastern Kitsap and Island counties are not
specified in special wind regions and have a design wind speed of just 85 mph.
The roof snow load in Port Angeles is specified at 25 psf and after the 1995 -6
snow storm that was the minimum recommended snow load in the state. By Snow
Load Analysis for Washington the ground snow for Port Angeles is 20 psf. Roof
snow load is usually not higher than the ground snow. Snow load in this area
increases fast with increasing elevation. My measurement of snow load was 23 psf
at about 200 feet elevation in Port Angeles after the 1995 -6 snow storm. Your
building was probably load tested to about 20 psf during that event. We certainly
don't expect failure near the design load, in fact, that should not occur until we reach
about 170% of the design snow load, which was probably 25 psf based on the
capacity of the purfins. The purlins were checked with the full 25 psf snow applied
uniformly and 20 psf (ground snow typically used for unbalanced and accumulation
calculations). A timber structure that may have adequately carried a previous snow
load cannot be counted on to do the same in the future due to the potential of
accumulation of fiber damage. This is discussed in Chapter 14, which 1 authored in
The Forensic Structural Engineering Handbook. A steel structure like your building
should not be detrimentally affected by supporting such a load in the past. It should
be capable of resisting that load many times, or at least until it resists that load
repetitively thousands of times when metal fatigue may have an effect.
So all the members I analyzed are appropriately designed for the code at the
time with the possible exception of the west interior endwall columns that may benefit
from added interior flange braces. The rigid frames, and concrete piers at 16' on
center were not analyzed nor the foundation supporting them. The steel roof deck
and steel siding also were not analyzed, but if constructed of 26 ga. steel decking
typical of pre engineered buildings, the approximate 5' on center girt and purlin
12561 rpt
Report to Tom Brunoau
March 14, 2012
Page 6 of 6
spacing would be sufficient. The large sliding door at the east elevation, its supports,
connections and building frame members to which it attaches were not analyzed.
The connections of the door support beams to the building structure would not be
easily inspected. It is obvious that this large door should not be opened in a major
wind storm. None of the wood framing was inspected or analyzed and some of the
wood framing covered and prevented observation of steel wall framing.
The observations were general and no inspection was made to verify if all
bolts were installed at connections, etc. However, the general review and the
analysis that was performed indicate that this steel building compares favorably with
the typical pre engineered steel buildings constructed at the time.
Please contact me if you have questions or comments, or if you wish to have
closer review or analysis of other building components.
`G
Respectfully submitted,
0
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OWEN STRUCTURAL ENGINEERING INC. Tom Brunoau
220 E. 1 St, Port Angeles, WA 98362 914 Marine Drive
(360) 452-8574 FAX (360) 457-8020 Port Angeles, WA
Owen Structural Engineering Inc.
220 E. First Street Phone: (360) 452 -8574
Port Angeles, WA 98362 Fax: (360) 457 -8020
March 15, 2012
Tom Brunoau
914 M D
Port Angeles, WA 983683
STATEMENT
File #12561: Steel Building Review: General structural inspections of bolding and
measurements of exposed steel framing members with uniform section. Computer
analysis of girts and pulins made continuous by lap splicing at rigid frames Calculations
on endwall girts and columns including section property determination, Preparation of
report describing the results of structural calculations and other observations. Inspection,
measurements, discussions, analysis, and report preparation.
DESCRIPTION DATES HOURS AMOUNT
Principal March 9,10,12 -14 8.5 1020.00
Engineering
Clerical March 12 -14 3.5 140.00
Total Amount Due 1160.00
Thank You