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HomeMy WebLinkAbout2138 Bldg 1040 W 18th St Technical - Building TECHNICAL Permit #-0 g,� I g Address 138 `�h S+ '% g04 Project description HVAG AnqoLesIJ Date the permit was finaled 3-2`t-mR Number of technical pages 7i l 1r Schmitt 's Sheet 11 ileta l Inc. 3341 Highway 101 East � Port Angeles, WA 98362 (360) 457-6452 fax(360) 457-0883 PORT OF PORT ANGELES ANGELES COMPOSITE TECHNOLOGY INCORPORATED HVAC REPLACEMENT PROJECT EQUIPMENT SUBMITTAL DATA SHOP DRAWINGS . ° ` a. !�: � . .! : : � j .�% r . , a. . ` � , . > 1 ` � � . �� +® \ , . .: ` «� t\ . w . z . � � �\� � - / }> , \. �2 � rl-m y . 9�w« 2x »�} \ 4F Johnson a � � Barrowinc 2d6j Products + Knowledge + Reputation = Superior Solutions 2203 23rd AVE SOUTH, SEATTLE, WASHINGTON 98144 PHONE. 206-284-1476 FAX. 206-284-7836 SUBMITTAL PROJEC T ACTI CONTRACTOR Schmitt's Sheet Metal Please see enclosed sheets for details of construction and material specifications. EQUIPMENT (2) Aaon Packaged DX Units with Electric Heat (TAGS RTU-1 & RTU-2) - R22 with Digital Scroll Compressor - 40KW Electric Heat - Economizer - 2" Pre & 4" 95% Filters - Modulating Hot Gas Reheat - Disconnect - Supply & Exhaust VFD's - Horizontal Discharge Curbs (2) Tek-Air SLC Controllers (4) Tek-Air VT-500 Air Flow Stations NOTE Airflow stations to be mounted in supply & return air duct work. The sensors send a 4-20 Milliamp signal to SLC controller and wire to analog inputs The controller shall be wired to the exhaust fan VFD via configurable analog output. The exhaust fan VFD will be controlled by SLC controller 24 Volt Power, Installation & Wiring by others in the field EXCLUDED Spring Isolated Curbs, Manual Bypass on VFDs & Labor Warranty SALES PERSON Larry Bonwell PROJEC7'MANAGER Chris Carvo Monday, March 10, 2008 Unit Rating 2925 South Yukon Av T ds Oklaho 410' 728 Ph.(918)583-??66 F (918)583-6094 AAONEcat32 Ver 4.111(SN.0251685) RM- 020 - 3 - 0 -DA02 - 14A CGGC -DOB -DEG-AHC - 2DCAOME - 00 - OGOOOOOAB Tag:RTU# 1 Job Information Unit Information Db Name Port of PA Approx.Op./Ship Weights. 3381 /3381 lbs. Job Number Job 1370 Supply CFM/ESP- 6910/ 1.25 lit lug Site Altitude 0 ft Pre-Filter FV/Qty 331 68 fput 16 R frit; rani. h Final 1,liter PV/(qty 3. 1 68[pin 16 Return CFM/ESP/TSP- 6410/0 60/ 0 70 lit wg. Outside CFM 500 Ambient Temperature. 85°FDB/ 67 F HB Return Temperature 75 I'DB 62°F IVB Static Pressure External 1 251n ro; Economizer 015lit uig. Evaporator 0 33 cit wg. Heating: 0 15 n1.wg. Filters Clean 0 44 lit wg. Dirt Allowance 0 75 lit iug. Re-Heat Coil. 0 06 tit. wg Total. 3.13 in. wg. Cooling Section Heating Section Gross Net PreHeat'fype. Std(No Preheat) Total Capacity 233 1.5 217 93 MBM Heating Type. Electric Ileot ensible Capacity 188.61 173 38 d/BM Heating CFM 6910 Latent Capacity 44 55 MBII Total Capacity 136.5 MBLI Mixed Air Temp 7.5 63°FDB 62.33°F WB OA Temp 10.0 DB/ 9.0°F IVB Entering Air Temp 75 63'F DB 62 33°F IiB RA Temp 75.0°FDB / 62.0 °F 111B Lv Air Temp(Coil) .50 06°FDB 50 00 F WB Entering Air Temp 70.3*F DB/59 4°F WB Lv Air Temp(Unit) .52 07°F.DB 50 88 F WB Leaving Air Temp 88.6°F DB / 65 7°F WB Supply An-Fan. I x 270 @ 5 15 BLIP Bypass CPM 0 SA Fan RI'M/Width 1241 / 6 130' Input: 40.0 kW Return Air Fan. 2 x Mli'2205-30 @ 0 68 BLIP p Heater Qty 4 RA Fan RPM/Pitch. 1314/ 30° Electric Heat FLA. 48.1 Evaporator Coil 19.5 ftl/4 Rows/ 14 FPI Evaporator Dace Velocity i. d 7 fpm Re-Heat Coil. Capacity 142 MB11 LA DB/ WB. 69 15°F/ 57 83F R11 50% EER-ARI Listing Information EER @ ARI Conditions: 115 Application EER @ Op. Conditions: 101 Llectrical Data Rating- 460/3/60 Minimum Circuit Amp 79 Unit FLA. 63 Maximum Overcurrent. 80 Qty lip VAC Phase RPM FLA RLA Compressor 1 1 460 3 17.2 Compressor 2: 1 460 3 14 7 Condenser bans. 2 075 460 1 1075 2.3 Supply Fan 1 7 50 460 3 1760 11 0 Return Fan. 2 1 00 460 3 1760 2.1 Cabinet Sound Power Levels* Octave Bands: 63 125 250 500 1000 2000 4000 8000 Discharge LW(dB) 88 87 90 90 86 86 83 79 Return LW(dI3)- 86 811 79 76 79 77 73 70 'Sol id po ver le els gi to ita ni it purpo only 71ie so d leoels lot gi meed. Date Created/Modified:9121/2007 3:59:53 PPA us ng V 4.111 Date Printed:912612007 12:15:41 PM \ 27.0" STAR Plenum � CHJ 2435 So nh 5'�ko A, Til; Okla), 4107 28 Ph (918).583 266 Fa (918)58&6094 A-AONEL31:32 Ve 4 1l l(SN 0251685) 1011 INF OI(M V110N Wll1sLL SPECIFICATION Job Name Port o/P'l Max RPM 1 800 Job Tag: RTU#1 Diameter x Qty- 274 vi .r 1 Rep Firm: Width% 100 Date. 09/26/2007 Tip Speed. 8,902FP161 Inertia. 16 biR2 OPERATING CONDITIONS MOTOR SELECTION Air Flow 6 910 L!'D4 Rated HP/Bypass: 7 5 /No Static Pressure: 3 13 t/1. 11/g. Frame Size: 213T Plenum DP- 0 00 ul. big Nominal RPM 1760 Inlet Grill DP' 0 00 til. big. VAC/PH/HZ. 460/3/60 TSP- 3 13 it big Efficiency Pl'ellmoll / 0 91 Site Altitude: 0 01)Pt Enclosure Type: Opp TSP @ Sea Level- 3 13 err big Max Inertial Load. 64 biR2 FAN PERFORMANCE. FAN SOUND POWER (Inlet/Outlet) RPM 1241 Octave Band. BHP' 515 1 2 3 4 `R510^ 126 watts) BHP- 7 8 Efficiency 661% 86 85 83 81 82 83 83 82 in/Out Velocity- 180411888FPI61 88 87 90 91 89 89 87 83 Plenum Ou Velocity 115 PP111 SOUND POWER A-Weighted. 90/94 dB Supply Fan Model 270 @ 1241 RPM and 100% Width Design Conditions 6910 CFM @ 313" SP -- RPM BHP 12 — SYSTEM -- Efficiency 60%—' 11 3 10 : 1241 9 MOE . GY 66.13 40%—' — �2 7 V) 6 BH '5.15 5 20%—' 4 1 3 2 1 0 0 1 2 3 4 5 6 7 8 9 10 11 CFM x 1000 Date Cr ated/Modified:9/21/2007 3:59:53 PM Using Ve 4.111 Date Printed:9/26/2007 12.15:41 PM 2205-30 Axial Fan � (ti >425 So th Y❑kt A% T iI, Okla homy 74107 2-28 Ph (018)583-22CG Fa (018)583-6094 I AAONE i3-Vr 4.111(SN:0'2 X1685) JOB INFORMATION WHEEL SPECIFICATION Job Name: Port of PA Max RPM 1 760 Job Tag: RTU#1 Diameter x Qty- 22.5 tit.x 2 Rep Firm: CFM 3205 Date: 09/26/2007 Tip Speed 7 740 FPM Inertia. 6 111R1 OPERATING CONDITIONS. MOTOR SELECTION Air Flow- 6 910 Cl"M s Rated HP/Bypass: I x2/No Static Pressure. 0 60 tit. 1,17g Frame Size: 143T Relief Dampers DP- 0 10 lit. H1g Nominal RPM 1760 VAC/PH/HZ. 460/3/60 i'SP• 0 70 tit. tVg Efficiency Preiniiiiii / 0 855 Site Altitude: 0 00 Ft Enclosure Type: UDP TSP @ Sea Level. 0 70 til H1g. Max Inertial Load 15 11/R2 FAN PERFORMANCE FAN SOUND POWER x 2 Fans (In/Out) RPM 1314 Octave Band (Re 10^ 12 watts) BHP- 068 1 2 3 4 5 6 7 8 Efficiency- 52.0% 8.5 8.1 83 83 82 79 76 73 In/Out Velocity- 2011232 FPM 85 84 83 83 82 79 76 73 Plenum Out Velocity- 107 FP1111 SOUND POWER A-Weighted. 88/88 dB Return Fan Model MW2205-30 @ 1314 RPM and 100% Width Design Conditions 3205 CFM @ 0 70" SP — RPM BHP -- SYSTEM — Efficiency 2 1 �- 4 FFIC ENff 51.99 cn _O 1 20%-- BHP i 0 1 2 3 4 5 CFM X 1000 Date Cr ated/Modified:4/2112007 3:55:53 PM Us ng Ve 4.111 Date Pr nted:412612007 12:15:41 PM Unit Submittal -- � (Fl .1. Si li Y it. Av I'd, MIA, 4107 1728 Ph (:I IN)CH:) !GOP (018)M3 6004 AAUNLca132 Ve 4 III ISN.0251685) RM - 020 - 3 - 0 - DA02 - 14A CGGC -DOB - DEG - AHC - 2DCAOME - 00 - OGOOOOOAB Tag-RTU# l J b Name Po-1 of P4 Unit Submittal For Job Numbe Job#70 Unit Submittal Date Seplembei 21,2007 Base Option Descri tion R _ sees Roof To 1 Unit _ M G_n_ it, - ___—_ Eighth Genu.rtim 020 Unit Size Twenty _3 Voll_igt _ 4GOV/30/6011z 0 inter.Piotection Standard D Cooling Style R 22 Digital Scroll Compressor _ A Cooi,orConfig a,mo I Am-Cooled Cond w/Std Coil 0_—_ Cooli ig C 11 19 ._—___ _ St nd.ud -- 2 Co orb i.g SI,ig_16_ _- 1 l leatiug Type --- E1tcUic Heat- --------- ---- -- ---- _ 4 _Heating Designation __ Heat 4 401iW A I Heating Staging Afodulatin /SCR Electric 0-10V Control Si al Feature Option Description C IA. Return/Outside Air Section Economizer with Power Retuin(C+D Box Only) G 1B. R/A Blowei Configuration 2 Blowers(Premium efficient motor w/two motors on two VFD's G IC. R/A BlowerBlowei C(22'Axial Flow) ___ C 1D. R/A Motor 1.0 h (]7G0 rpm) D 2. O/A Control Full Mod Actuator w/Enthalpy Limit 0 3. Gas Options Standard 13 4. Maintenance Options 115V convenience outlet factory wired D 5A. S/A Blowtr Confi . I Blower Premum efficient motor w/one VFD E 5B. S/A Blower Blower E BI 27" _ _G 6('_ S/A Moti_ 7 5 lip(17G0 rpm) A 6A. Pre Filter Type 2' Pleated unit Pre Filter(C&D box Only) H 6B. Unit Filter T a 4' 95% C&D box Only) C 6C. Filtei Options CFS Ma nehebc Gauge _ 2 7. Refu" Control Fan Cycling t Ad'ustable lock Outs(ea.ckt r Freeze Stals(ea ekt.) D 8. Refng.Options Modulating}lot Gas Reheat Coil iMHGRI _ C 9. ReLig.Accessoues Sight Glass+Compressor Isolation Valves A 10. Power Options Power Switch 100 amps) 0 11. Safety Options Standard _M 12_ContiolsPhase&Brown Out PiotecUon PFcotrection corm___ E 13. Speual Controls Constant VOlUML Unit Controller 0 14A. Preheat Confie Standard(No Preheat) _ 0 _ 1411. I'iell—t Sizing—__ Standard(No Preheat) 0_ 15. Blank Standard G 16. Int Cab.Options Stainless Steel Drain Pans+Marine SerncL Lights+Insulation liners _ 0 _ 17. Ext Cab.Options Standard 0 18. Custonmei Code Standard 19. Code Options Std ETL U.S.A.Listing 0 20. Crating Standard 0 21. Water Cooled Cond._ Std o Water Condenser) A 22. Control Vendors Wattmaster Controls B 23. Tvme Standard ncludes'Grav Paint' Date Cr ated/Modified:9/21/2007 3:59:53 PM Us ng Ve 4.111 Date Printed:9126/2007 12:15:41 PM VCM Components '425S. h Y�ko Av Tul; Oklah 4105 28 Ph (918)563-2266 Fa (918)583-6094 AAONEra132 Ve 4.111(SN.0251685) RM - 020 - 3 - 0 - DA02 - 14A CGGC - DOB - DEG-AHC - 2DCAOME - 00 - OGOOOOOAB Tag. RTU# 1 Job Name Port of PA VCM Components For- Job Number- Job#70 VCM Components Date: September 21,2007 Hardware Included For,VCM Controller(Including SPA) Part# Included Parts P'37030 Building Static Pressure Sensor R34700 Outside Air Humidity Sensor 828390 Suction Pressure Transducer R,-1690 Space Humidity Sensor Field Installed 896170 _ VCM Controller w/EPROM P87150 Outside A r Temp Sensor P67140 Supply Air Temp Sensor Field Installed P9,1 X20 Space Tenio Sensor Field Installed Channels BO Main.Board 5 4AO Exp Board 2 4AI Exp Board 3 4BO Exp Board 1 4BI Exp Board N1 1 4BI Exp Board #2 0 Qt. Part# Slot Expansion Boards 1 JP879,10 14 Slot Expansion Base Board Oty Part# Expansion Boards 1 1389110 4 Analog Out Expansion Board 1 P87950 4 Analog In/1 Analogy Out Exp Bd 1 P879fi0 4 Rela Out Expansion Board 1 P89100 4 Binary In Expansion Board Cate Cr ated/Modified:9/21/2007 3:59:53 PM Us ng Ve 4.111 Date Pr nted:912612007 12:15:41 PM �� _ Unit Rating I®�►It 4 Si ith l'itt Av T.1, 061ah 4101 X728 I'h (918)583-2266 Fa (918)583-6099 AAONE at32 Ve 4.1)1(SN:0251685) c _ < m c, < RM - 020 - 3 - 0 - DA02 - 14A CGGC - DOB -DEG -AHC - 2DCAOME - 00 - OGOOOOOAB Tag:RTU#2 Job Information Unit Information Job Name Port of PA Approx.Op./Ship Weights: 3381 /3381 lbs. Job Number Job n70 Supply CFM/ESP7946/ 1 25 in i g Site Altitucle 0 ft Pre-Filter FV/Qty 381 41 fpm /6 Refrigerant R 22 Final-Filter FV/Qty 381 41 fpm /6 Return C FM/FSI'/'I:SL 71,16/0 60/'0 70 ut. utg, Outside CFM 500 Ambient Temperature 85°FDB/67°F WB Return Temperature: 75'r DB 62 F NIB Static Pressure External 125 in tug. Economizer 0.18 fit.tug. Evaporator 0 40m. tug. Heating: 0 18 In.wg. Filters Clean. 0 54 in. lug. Dirt Allowance 0 75 In wg R Heat Coil: 0.08 1n.tug. Total. 3.39 in.tu& l ooling Section Heating Section Gross Net PreHeat Type ) Sid(No Preheat) Total Capacity 23906 t20 27111B11 Heating Type Electric Ileal Sensible Capacity 20,100 18.5.21&11311 Ifeating CFM Latent Capacity 5 06'41 6910 1311 Total Capacity 6910 MBH Mixed Air Temp 75.63*],'DB 62.33°F 1VB OA Tem 10 /9 0°F WB .DB Entering Air Temp 75.6'3°F DB 62.33°F WB RA Temp. 75.0°F / /62.0 F WB Lv Air Temp(Coil) 51 59°F DB 51 46 F WB RA Air Temp. 70.3°F DB/59 I°F WB Lv Air Temp(Unit) 53 75°F DB 52 38°F WB Entering Supply Air Fan. 1 x 270 @ 6.37 BHP g Air Temp: 88.6°F DB/65.7 F 41B SA Fan RPM/Width. 1331 /6 130' Bypass CFM 0 Return Air Fan 2 x MW2205-30 0 0 76 BIlP Input: 40 0 kW RA Fan RPM/Pitch. 1362/30° Heater Qty 4 Electric]Heat FLA. 48.1 Evaporator Coil: 19 5 fl`/ 4 Rous / 14 FPI Evaporator Face Velocity 407.9 fent Re-Heat Coil. Capacity- 146 MB11 LA DB/ WB. 68.55°F/58.30°F RII 54% TER ARI Listing Information !UER @ ARI Conditions. 11 5 Application EER @ Op. Conditions: 9 7 Electrical Data Rating 960/ 160 Minimum Circuit Amp 79 Unit FLA. 63 Maximum Overcurrent. 80 Qty HP VAC Phase RPM FLA RIA Compressor 1 1 460 3 172 Compressor 2: 1 460 3 14 7 Condenser Fans. 2 075 460 1 1075 2.3 Supply I-an. 1 7 50 460 3 1760 110 Return Fan. 2 1 0o 160 3 1760 2.1 Cabinet Sound Power Levels* Octave Bands: 63 125 250 500 1000 2000 4000 8000 Discharge LW(dB) 90 89 91 92 88 87 84 80 Return I.W(t1B)' 86 85 80 77 79 77 74 71 'So n p0 let els gt /o t/0 11 d pt rpo t1, 77, d le els of gi n d. Date Cr ated/Modified:9/21/2007 3:59:53 PM Us ng Ve 4.111 Date Pr nted:9/26/2007 12:15:42 PM 27.0" STAR Plenum �r tti 24- S, h Y ski A, T.1, 01,1M, 4107- 28 Ph (918)583. 266 P (918)5836094 i AAONE,a132 Ve 4 111(SN:0251685) 1013 INFOIt.MATION WHEEL SPECIFICATION Job Name Port of P-1 Max RPM 1,800 Job Tag: 1?gV#t 2 Diameter x Qty- 274111 x ] Rep Firm: Width% 100 Date: 09 26/2007 Tip Speed. 9 518 FPAI Inertia. 16 1VR2 OPERATING CONDITIONS MOTOR SELECTION Air Flow 7 916( FA4 Rated 1.11'/Bypass. 7 5 /No Static Pressure: 339 1n. 1Vg. Frame Size: 213T Plenum DP 000111 11g Nominal RPM. 1760 inlet Grill DP- 000111. 1Vg VAC/PH/1IZ. 460/3/60 TSP- 3 39 n1 1Vg. Efficiency Preintunl / 0 91 Site Altitude- 0 00 FI Enclosure Type: ODP TSP @ Sea Level. 3 39 In 11g Max Inertia]Lead 64 1IrR1 FAN PERFORMANCE FAN SOUND POWER (Inlet/Outlet) RPM, 1331 Octave Band BHP' 637 1 2 3 4 (R5 10^ 12 watts) 7 8 Efficiency- 66 6° 88 87 85 83 83 84 84 83 In/Out Velocity- 2075/2171 FPM 90 89 91 93 91 90 88 34 Plenum Out Velocity 1321,'PM SOUND POWER A-Weighted. 92/96 dB Supply Fan Model 270 @ 1331 RPM and 100% Width Design Conditions 7946 CFM @ 3 39" SP — RPM 15 BHP SYSTEM 14 — E Icienc 4 60%_. — 13 12 : 1331 11 3 I FFICIE 4& 66.59 40%— 9 8 cn _ 2 7 'p RHP- 6. 7 6 5 20%- 4 1 3 ' 2 1 0 0 1 2 3 4 5 6 7 8 9 10 11 CFM x 1000 H Date Cr atedlModitied:912112007 3:59:53 PPA Us Ve 4.111 Date Printed:912612007 12:15:43 PM 2205-30 Axial Fan CFJ 2425 Somh Y,ko A, T,1, Oklah ,4101-2'28 Ph (918)583-2266 Fax(918)583.6094 I AAI)NF:ai3:.V, 1 111(SN:0251685) JOT/ 1NIi'ORMXHON WHEEL SPECIFICATION Job Name: P01.1 of P,t Max RPM. 1 760 lob Tag: 1?7'U#2 Diameter x Qty 99.5 tit x2 Rep Firm: CFM. 3723 Date 09/26/2007 Tip Speed. 8,023 FPNI Inertia. 6"JR2 OPERATING CONDITIONS MOTOR SELECTION Air Flow 7.116(.1'714 Rated HP I Bypass: I x 2/No Static Pressure. 0 60 111 111g Frame Size: 143T Relief Dampers DP- 0 10 1.rz. 111g Nominal RPM 1760 VAC/PH/HZ. 46013160 TSP- 0 7011). 111g. Efficiency Pren u)i / 0 855 Site Altitude. 0 00 Ft Enclosure Type: ODP TSP @ Sea Level. 0 70 ui. 61'g Max Inertial Load 15 Id/R' FAN PERFORMANCE. FAN SOUND POWER x 2 Fans (In/Out) RPM 1.762 Octave Band. (Re 10^ 12 watts) BHP- 076 1 2 3 4 5 6 7 8 Efficiency 543% 85 85 83 84 83 80 77 74 In/Out Velocity- 233/270 FP14 85 85 -83 84 83 80 77 74 Plenum Out Velocity 124 FPNI SOUND POWER A-Weighted: 881.88 dB Return Fan Model MW2205-30 @ 1362 RPM and 100% Width Design Conditions 3723 CFM @ 0 70" SP — RPM w BHP SYSTEM — Efficiency -2 nye_. 1 N CL R FFIC N!' 54.30 U -v 1 20%-- 13 0 0 0 1 2 3 4 5 CFM x 1000 Bate Created/Modified:9/21/2007 3:59:53 PM Os ng Ve 4.111 Date Printed:9126/2007 12:15:43 PM Unit Submittal (' ---- )42b So u h 1'iko Av T.], Oklah i4107 28 Ph(918)583- 266 Fa (918)583.6094 AMINE 13_Ve 4.111(SN:0251685) < RM - 02- 0 - 3 - 0 - DA02 - 14A CGGC - D.OB - DEG - AHC - 2DCAOME - 00 - OGOOOOOAB Tag:RTU# 2 Job Namc !' v o/!'4 Unit Submittal For Job Numbe Job#50 Unit Submittal Date Seple ibe 21,2005 Base Option Description It _se - _- — -- RoofT p Uml M l.ui -._won___. Eighth Geneiation _ 020 Unit Sin Twenty 3 Voltage IGOV/30!GO]iz 0 __Intel.P_rotechm - - — -S_t_and:ud -- D Cooking 5,: i- --- -- R 22+Digital Scroll Compressor - -- -- A Cooling Configin'auon Air-Cooled Cond w/Std Coil _ 0 Cooling Co_umgStandard 2 Cooling Singlay 2 Stage I heating Type —__ Electi ic li eat 4 Heating Dc_Ignation Heat 4 401M A Heatin Sta p.,e Modulatin /SCR Electric 0-1OV Conti of Signal) Feature Option Description c M. Return/Outside Air Sectwn — Economizer with Power Return(C+D Box Only) G 1B. R/A Bloiiet Configuration 2 Blowers Premium efficient motor w/two motors on two VFD's G _ 1C. R/A Blo'ei____ _ Rlower G(22' Axial Flow) Gi 11) R//A Motor 1.0 hp(1760 rpm) D 2. O/A Connol_ _ Full Mod Actuator w/Enthalpy Limit 0 3. Gas Options___,_, Standaid B 4, n4amlcnance Options 115V convenience outlet factor-wired — D 6A. S/A Blow ei Config. 1 Blower(Premium efficient motor w/one VFD E 6B. S/A Blower Blower E 127" G 6C. S/A Molor _ 7 5 hp(1760 rpm) A 6A. Pie Filter Tye 2' Pleated unit Pre Filter C&D box Only) H 6B. Umt Filler Type 4' 95% C&D box Only) C 6C. Filtcr Q 1!ons___ _ CFS+Ma nehelic Gave it L 7. Re6i .Control Fan C clin +Ad'ustable lock Outs ea.ckl. Freeze Slats ea.ckt. D 8. Refng.Options _ _ Modulating Hot Gas Reheat Coil[MHGRI i C 9. Refng.Accessoncs_ _ Sight Glass+Cos piessor Isolation Valves A 1 o. Power 0)tL ions_ Power Switch 100 amps) 0 11. Safety Options Standard M 12. C-1-Is Phase&Biown Out Protection+PF correction coin E 13. Special Conuols _ Constant Volume Unit Controller O 14A. Preheat Config__ Standard No Preheat 0 14B. P_eh_at Sizing_- Standaid(No Preheat) _ 0 15. Blank _ Standard G _16._Int._(_)b_Qptioi=__ _ Stainless Steel Drain Pans Maune Service Lights Insulation_l.iners 0 17. Ext.Cab.Options _ Standard O 18. Cusion)er Code Standard 0 19. Codc Options Std ETL U.S.A.Listing 0 20. Ciaung _ Standard _0_ 21. Wile Ci Ad C d. SUIWater Condu)ser) A ._22.-C ntidVe do Waltin ster Controls _ ---_---- ---- I3 1 2;1. Tvic Standaid Inciudes'Gra Pamt'i -- — ---- Da Cr atedlModified:9x2112007 3:59:53 PM Us ng Ver 4.111 Date Printed:912612007 12i15i43 PM VCM Components (H 24L S(Iih Y iko A, T ds Uk la homa 14101 X28 Ph.(918)5832266 F (918)583-6094 AAONE,,1K V 4.111(SM 0251685) . RM- 020 - 3 - 0 - DA02 - 14A CGGC - DOB - DEG -AHC - 2DCAOME - 00 - OGOOOOOAB Tag-RTU# 2 lob Name. Port of PA VCM Components For- Job Number- Job #70 VCM Components Date: September 21, 2007 Hardware Included For VCM Controller(Including SPA) Part# Included Parts R37030 Building Static Pressure Sensor _ - i13-1-190 Outside Air Humidity Sensor R28?90 Suction Pressure Transducer R-,16'0 _ Space Hunndity Sensor Field Installed 1346170 VCM Controller w/EPROM 1'871 ,0 Outside Air Temp Sensor P871,10i Su )ly �11r Temp Sensor Field Installed P9,1320S ace Tem Sensor Field Installed _ Channels _ BO Main Board 5 4AO Exp Board 2 4AI Exp Board 3 _ 4BO Exp,Board 1 4BI Exp Board #1 1 4BI Exp Board #2 0 tPart# Slot Expansion Boards 1 111879,10 14 Slot Expansion Base Board Qty Part# Expansion Boards 1 _ 1189110 _ 4 Analog Out Expansion Board _ 1 P8i950 4 Analog In/ 1 Analog Out Exp Bd _ 1 P87960 4 Relay Out Expansion Board 1 ('89100 4 Binary In Expansion Board Date Cr ated/Modified:9/21/2007 3:59:53 PM Us ng Ver 4.111 Date Printed:912612007 12:15:43 PM AAON HRU 16-25 CC CAB ) / HORIZONTAL DISCHARGE A POWER RETURN OPTION uaou���o DaCo 1444 2x2 ANGLE TURNING VANE 5 PLACES SUPPLY n RETURN w 54 r- 54 J 51 55� 511 �z In z za �a L 10 10 -- 3�a2 I- 40 I 42 12 —I 6 20---14 142 15--� II II 1 I II 1 1 I : 30 II I I I I II I I I I 1 I I 2 r f I I I—� 82 —60- 1461 60 1461 1 --1444 142 82 8 I 70A '- QTY 1 TAG, RTU-1 I I FEATURES LEAD TIME QUOTED BEGINS AFTER APPROVED — 14 GA GALVANIZED STEEL WALLS COPY OF THIS DRAWING IS RECEIVED BY AES — 18 GA GALVANIZED INTERNAL COMPONENTS — FULL HEIGHT MITERED AND WELDED CORNERS APPROVED — 1 DUCT LINER ON ALL SURFACES DATE — NEOPRENE GASKET I AES ORDER NO: JOB NAME PORT OF PA FILENAME AA06—APC2_30H-20X42 DWG LOCATION: I DRAWN BY PLED SCALE DATE 9/26/07 PAGE 1 OF 1 f, APC-2 / AAON HRU 16-25 (C CAB ) / HORIZONTAL DISCHARGE POWER RETURN OPTION (IC1f 35tL3(1l 3p on. 1444 2x2 ANGLE TURNING VANE 5 PLACES SUPPLY" ca RETURN w t 54 51 54 55� 511 Z¢ + a L _ j 10 10 � I _ 3I- — 42 I 40 I 42 ,12 —I 6 20 � �4 F- 142 J 708— � 15— 30 I 82 60 3 J 146 1444 142 82 -12-11 1 � 8 70� J QTY 1 TAG. RTU-2- FEATURES= LEAD TIME QUOTED BEGINS AFTER APPROVED - 14 GA GALVANIZED STEEL WALLS COPY OF THIS DRAWING IS RECEIVED BY AES - 18 GA GALVANIZED INTERNAL COMPONENTS j - FULL HEIGHT MITERED AND WELDED CORNERS APPROVED !I - 1 DUCT LINER ON ALL SURFACES DATE - NEOPRENE GASKET t AES ORDER NO; JOB NAME PORT OF PA FILENAME AA06-APC2_30H-20X42 DWG LOCATION.- I DRAWN BY PLED SCALE DATE 9/26/07 PAGE 1 OF 1 1 I �lAON INC. SPA## SP09653 - 00 �4 J YU1,,UN AVIA Ph 918-583-2266 TULSA OK 74107 Fax 918-382-6369 SPECIAL PRICING AUTHORIZATION JOBNAMB --------------------------- --------- [SOI TEXT] ------------------------------------= REMOVE THE BUILDING STATIC PRESSURE SENSOR AND WIRE THE EXHAUST FAN VFD TO A LVTB ---=----------------------------- [ SPECIAL NOTES ) ---------------------------------- -THIS SPA IS ONLY VALID WHEN THE WATTMASTBR VCM IS SELECTED -.THE EXHAUST FAN VFD WILL NOT BE WIRED TO THB VCM -THE FIELD IS RESPONSIBLE FOR PROVIDING A SIGNAL FOR THE EXHAUST FAN VFD ---------------------------------- [ DESCRIPTION J --------- -------------------------- REMOVE THE WATTMASTBR BUILDING STATIC PRESSURE SENSOR AND WIRE THE EXHAUST FAN VFD TO LOW VOLTAGE TERMINAL BLOCK FOR FIELD CONTROL INSTEAD OF WIRING IT TO THE VCM Model Required Features RM I EXHAUST VFD VCM, 23-X The expiration date for this SPA is 12/30/0:7 Failure to include this SPA with the Order Write Up may result in incorrect order entry AAON, Inc reserves the right to void or Change pricing without notice 1 Bali 1 1Imago VorTek V5000 VORTEX FLOW TECHNOLOGY MEASUREMENT US PATENT k 4 770 035 Electronic airflow measurement device designed specifically for the reliable measurement of air flow in ducts over a wide range of operating conditions. •� � • Unique patented sensing principle F • Linear velocity averaging • Insertion probes • AC power ..., . Duct case optional ct, •t; .4, 7 fi' • Wide range of operation • Stable, drift free operation • Internal diagnostics • Jumper selectable output ° �d General Description VorTek Sensing The VorTek 5000 airflow measuring device consists of multi- Velocity measurement is accomplished by Tek-Air s unique, patented sensor probes which are inserted in the ductwork where airflow VorTek sensors VorTek sensors utilize an industry proven vortex is to be measured and transmitted Individual sensors on the shedding phenomena to measure the true airflow velocity independent probes provide pulse type electronic output signals which are of changes in temperature, density and humidity which effect pilot directly proportional and linear to the airflow velocity These and thermal airflow measurement systems. digital signals are totalized in the companion transmitter and The requirements for accuracy and reliability have focused attention converted to an industry standard 4 20mA output. (1.5 VDC or on the limitations of conventional, pneumatic type pilot arrays.Aware 2 10 VDC are also selectable by jumper) of these limitations and the limitations of electronic thermal airflow Probe and sensor quantities are selected on the basis of duct transmitters Tek Air developed and patented the VorTek Sensing size to provide an accurate and repeatable instantaneous airflow System. traverse Sensors also incorporate integral shrouds for the reduction of turbulence at the sensing points Cables are VorTek Sensing How It Works provided for the connection of individual probes to the transmitter eliminating the need for complex field terminations The vortex shedding phenomena can he witnessed all around us in The VorTek transmitter operates on industry standard 24 VAC everyday life. Swirling vortices or eddy currents are generated when- power with less than 8 VA power consumption Transmitter ever air or liquids flow around an obstruction in their flow path. output is fully isolated to prevent ground loop problems in the Common examples are the eddy currents which develop behind rocks receiving instrument. in a stream and the fluttering of a flag behind a flag pole.The flag and the flag pole provide the most visual example of how vortex shedding An integral calibration standard is provideddin the transmitter to works.the Ilag pole (see fig 1)presents an obstruction in the path of allow for the calibration of the unit in the field Diagnostic the airflow which is the wind. As wind passes around the flag pole functions are provided to allow for on-line°zero and sensor vortices(eddies)are created in the wake o1 the pole checking. Application Tek Air s VorTek 5000 airflow measuring device is designed for use in applications where the reliable and accurate measurement of airflow in ducts is required over a wide range of operation. Common applications include VAV Ian synchronization clean room control filter monitoring and laboratory pressurization. Tek Air Systems Inc 41 Eagle Road Danbury C( 06810 (203)791 1400 FAX.(203) 798-6534 SALES FAX. (203) 730-9564 www tek air coin T-VT5000 7-05 VorTek Airflow Measurement Device UT5000 SheddingvorlicesCause linear outputs true velocity (not pressure) averaging and I lag to Wave insensitivity lo,dirt and dust Benefits include high flow turndowns, drift free operation shock resistance insensitivity to normal temper ' ature pressure and humidity variations, plus the ability to calibrate W over the entire range of operations > Wide Range of Operation N T ( VorTek 5000 sensors operate over the range of 400 to 7000 feet D > ! per minute Because the sensor s signals are linear the electronic j transmitter can be calibrated to operate over this entire range unlike velocity pressure transmitters which must be replaced if I major range changes are needed The digital frequency output hom the VorTek sensors is directly proportional to the velocity of onslrnclion the air flowing in the vicinityof a sensor This inherent linearity (Flag Pole) Figure 1 simplifies the averaging and totalizing process reducing the --- — – -- — --- amount of complicated electronic circuitry required It also pro- These vortices in accordance with the laws of nature are vides for uniform accuracy over the entire range of instrument developed and shed in an alternating manner from one side of operation the flag pole to the other The evidence of the shedding of vortices is in the waving of the flag itself True Velocity Averaging Unlike pilot arrays which average nonlinear velocity pressure The conditions required to create stable and repeatable vortex signals pneumatically the VorTek transmitter averages true veloc shedding were determined in the early 1900 s by T von ity as recommended in the ASHRAE guide Karmen; hence stable vortices are termed 'Karmen vortices Tek Air's unique VorTek sensors generate stable repeatable Modular Electronics Karmen vortices over a wide range of operation Each VorTek airflow transmitter incorporates modular electronics. All units regardless of the application or options utilize the VorTek sensors (see fig 2) operate in the following manner combination of two or three circuit boards Simple Airflow in the duct enters the directional shroud which helps plug-in program modules are used to configure the transmitters direct any airflow Airflow then passes around the trapezoidal for a particular application shedder creating alternating high and low pressure vortices.A trapezoid is used because it is the most effective shaped Diagnostic Features obstruction for creating strong alternating vortices and To simplify setup calibration and troubleshooting several "pulses Sensing ports on opposite sides of the shedder relay diagnostic features are provided These include the ability to these pressure pulses via tubing to pulse detectors which check transmitter zero on-line check sensor performance and output a digital signal to the electronics The electronics calibrate electronics with the internal frequency standard convert these digital pulses to analog output signals. Multiple Applications Features and Advantages of the VorTek Airflow measurement and control for- Semiconductor labs R & D Airflow Measuring Device Facilities Labs and Hospitals,and Process Manufacturing The VorTek airtlow measuring device offers many advantages over conventional analog devices such as pitot arrays with AIFIFLUW Shedder �. s velocity pressure transmitters and thermal techniques. Unlike these analog measurement techniques VorTek sensors provide digital pulse outputs at a frequency which is linear to the airflow velocity Velocity averaging becomes a simple matter of Directional Shroud totalizing pulses from individual sensors to effect an instanta Vorlires neous duct traverse. i Unique Sensor Support Bar The VorTek device utilizes a Sensing technique called vortex — -- Tuning g —� shedding to measure airflow velocity 'Sensors provide true Figure Tek Air Systems Inc. 41 Eagle Road Danbury CT 06810 (203) 791 1400 FAX (203)798-6534 SALES FAX (203) 730-9564 www tek air corn T VI5000 7-05 V.: VorTek Airflow Measurement Device VT5000 � - �:. �:t Specifications Electronics Sensors Accuracy +/ 0 5% full scale Accuracy +/ 2 0% reading Range (adjustable) 400 to 7000 fpm Interchangeability +/ 0 5% Input 1 to 16 sensors Temperature Limits Output 4 20mA standard 304 Stainless Steel 20°F to 200°F (1 5V& 2 10 VDC optional) High Temp S S 20'1-to 320'F Power 24 VAC r/ 20% 8 VA, Aluminum 20'F to 140°F 50/60 HZ 15-35 VDC CPVC 20°F to 140°F Load Limits 650 ohms max. Velocity Range 400 to 7000 Ipm Internal Frequency 122 Hz Humidity Limits nen-condensing Temperature Range 25 F 10 125 F Construction Aluminum GPVC 304 S S 316 S S. Temperature Error <+/-0.5%over 25 F to 125 F The accuracy specified is mprescmallve of cuntiolled lest condilions.me Installed Humidity Limits Non-condensing accuracy typically observed is subject to actual upstream and downstream conditions, Enclosure Equivalent to NEMA 1 and the accuracy of the field instruments used for verification which Is typically+t 5%of leading or better Optional NEMA 4 The recommended nununum velocity range for conhol applications is 450 fpm Cables 10'standard(longer available) VorTek Minimum Installation Requirements Elbows Dampers --- [1 2 - Ir X I'12•M1J iris ded� 5x-- l I I I I F= � f I--2X-�I- X-.I — `.-2X+X-d < � -- Sweep 90 Varied Angle Fittings Fans — � -- ��X2X� = -� 2X r« Hoods Ge at Note Centrilugal Inlet Vane-Axial Inlet X Av ige Duct Dt 3X Duct Take-Offs ©ell-Transition —--- 2X X _1- 2X Formulas �— --1— -- ---- --— D z Cir Dt ct Ar --_ 2 1— De ign Vel.ity De ign CFM Duct Transitions 144 1 it L —f(W. n) H) oval Duct Ar 144 I nett.Duct At W 111 D Diatncic ,t x 1, -- JTX •I 2X 144 /I W Width h h dh -) 11 116.J1.11. L ch Figure 3 NOTE.At minimum requirements,optimuln accuracy should not be expected Oplirnum installation for any flow device is 8 diameter upstream,3 diameter downstream of any hnbulence. Tek Air Systems Inc 41 Eagle Road Danbury CT 06810 (203)791 1400 FAX. (203)798-6534 SALES FAX. (203)710-0564 www tek air com V 15(100 7-05 A Y n VorTek Airflow Measurement Device VT5000 ,. Installation Guide Wiring More than any other factor the performance of the VorTek VORTEK 5000 TRANSMITTER Airflow f ransmttter is greatly eflecled by the installation of the Signal Power 24 VAC sensing probes Conditions which produce turbulent or o o _6 I I Supply stratified airflow must be anticipated In the placement of 00 00 8V DEC sensing probes [I ❑ F-1Syslein Input turbulence should be minimized by adhering to the minimum installation requirements shown in figure 3 (See note on fig 3) Stratification Should be anticipated Probes Should be located �j�/ so that they traverse across the area of greatest stratification in �-//__ 7-0 the duct <— Shield Dram 22 Ga. tape Bach Sensor Fouling Fumes, dry duFt dirt and particulate will riot Twisted Pair Drab, Note Shield di in should lermmale in accordance with the regi IN .Is 4 the Mel it dr.ice. present a plugging problem with VorTek sensors Extremely wet or sticky particles (like tablet or candy coating processes) may cause buildup that would require occasional cleaning (see Optional) Dimensions(NEMA,) NOTES. Materials of Construction 1 Mount transmitter on verlical surface,wall,duct.etc. 2.Transmitter is designed for Indoor mounting only(NEMA 4 optional) Standard Aluminum bars galvanized steel mounting plates 3.Probe cable can be plugged into any Input connector on transmitter 4.Power and signal can be run separately it desired. ABS plastic shedder bars alurninum shrouds, and NEMA 1 5.Isolate from cold surfaces to prevent condensation in humid environments. equivalent enclosure. CPVC CPVC plastic bars, 304 S.S mounting plate ABS plastic INTERIOR VIEW TYPICAL PROBE o shedder bars and CPVC shrouds --- — - f Dlagnosuc Dip Stainless Steel, Low Temperature 304 S S bars and shrouds _ --_` Switches 303 S S shedders are available where required Urethane sensor tubing inside bars is used where service temperature I- i Power& will not exceed 200°F It il Signal Terminals Strain Stainless Steel, Ifigh Temperature Same;as low temperature Relief except the sensor tubing inside the bars is 304 S S. allowing Filling © o— service temperatures of up to 320° F NOTE.Maximum length on S.S.hit h temperature bars is 36 inches Interconnection Optional NEMA 4 enclosure,sensor purge. BOTTOM VIEW -- <-- Panel Door (closed) Hinge Four Probe Conduit Entry Cable Connections IF 5.25'—>t jrl-0 0 FRONT VIEW 9` 7 5' —Door Lock 1 4 #10 Screws Iluqunud lur Panel Mounting r-/ Tek Air Systems Inc. 41 Eagle Road Danbury Cl' 06810 '(203) 791 1400 FAX. (203)798-6534 SAI FS FAX (203)730-9564 www tek air corn r-VI5000 7-05 1 VorTek Airflow Measurement Device VT5000 Probe Configurations Duct Wall -9-- Probe Bar Terminal EnclosuresSensors JI 2 x 3 Rectangular 3 x 2 Duct Wall --)I- /-.K- Probe Bar I Probe Bar Sensors Terminal (E) Enclosures d 12' I 12*<d<60" d 60- 1x2 2x4 3x4 Circular h>12' w>12" 3 x 2 Oval (additional oval configurations available consult factory) Tek Air Systems Inc 41 Exile [load Danbury CT 06810 (203)791 1400 FAX. (203)798-6534 SALES FAX (203)710()5m www Wk ;di voin V15000 /-OS g ,.T VorTek Airflow Measurement Device VT5000 VorTek 5000 Model Cortes T VT 5 0- X / OPTIONS BASIC MODEL DESIGNATION f ransmilter Probes,One Manuel I.20mA Ilulpul,II)II C rhlc DUCT SHAPE I Circular 2 Rectangular 3 Oval PROBE ISENSOR MATERIAL I Aluminum 8 ABF 2 CPVC 8 AOS 3 304 S.S. 4 High Temp.5 S.(oax 350°F) OAR QUANIITY ------ 1 2 3,or 4(see schedule) SENSORS PER OAR 1 2 3,4 or G(see schedule) TRANSMITTER ENCLOSURF 1 Standard,NLMA I equivalent 2 NEMA 4 3 Standard,NEMA 1 equivalent with display 4 NEMA 4 with display PROHL ELLCIRONICS I Standard,NEW I equivalent 2 NEMA 4 OAR LENGIII — (in inches,max.72') OPTIONAL VT 1 5 VOC output V2 2 10 VDC output P Sensor purge Note: Order most include the following inlmmation to be processed: INS1 Duct has 1'internal insulation(see note 3) 1 Minimum and maximum design ctm INS2 Duct has 2'internal insulation(see note 3) 2.Duct size(rectangular and oval) C25 25 ft.cable 3.Insulated ducts:width 8 height should be outside dimensions C50 5011.cable C75 75 ft.cable c100 100 It.cable Guide Specifications Provide as indicated on the accompanying plans,electronic airflow Probe and sensor quantities shall be determined by the manufacturer traverse probes and transmitters for the purpose of continuously but shall adhere to the following criteria as a minimum. Duct area monitoring duct airflow volume less than 1 sq.ft. 1 per 0.3 sq. ft less than 3 sq.fl. 1 per 0.75 sq.ft. less than 8 sq. fl. 1 per sq. ft. less than 32 sq. It. 1 per 2 sq It The airflow measurement system shall consist of single or above 32 sq ft. use 16 sensors Sensors and probes shall be multiple probes with velocity measuring sensors Each sensor arranged to effect an equal area traverse shall utilize the principle of vortex shedding for the measurement of airflow velocity Sensors shall be immune to the effects of Each insertion probe shall be provided with a gasketed duct changing temperature, humidity and static pressure Primary mounting plate and threaded end support Each airflow sensor output shall be linear and shall not drift over time. Sensors measurement probe shall be pre connected to the companion shall not be effected by the presence of dirt or dust in the air hansrnilter through a nlanulacturer supplied flexible conduit stream All specifications are subject to change without notice Tek-Air Systems Inc 41 Eagle Road Danbury CT 0681,0 (203) 191 1400 FAX. (203)798-6534 SALES FAX. (203)730-9564 www.lek air corn T-VT5000 7-05 SmartLab Controller SL-C.2000- INLLI YILW S.qr VJi to it S! ILabl .I [- P, (s I _ Cu ullc Y A, — TSP Va I . —:- _:_1 Net^ k l0 5 I.W�. 01h Cc ally i'k-AI fonrlyr aU (­I, d(dtewny -- Its 232 SI ql (ap ry 6fd!S f: it C. Ipf b II. P cl Raul 8 Snuntl_ab cunnecled to ARCnel nelmik w0i Lah Interlace Module. nre a'i PC and Building Management ,yslenl Ir nl We 7+ nc Ir VA( VA "I i 10'( ry (N .I. ly) 24 VAI 101 t _ L eo Cu '1:1, IIII Ni-A ClU.J O.q. ----- VAC fhg-G Fiqurr 7 SmallLab rilh PRD VP and VorTek Probe Ll,11, —--- --- VA 1:7a vA(n.y 7 0.91 Iltel,ry) NcryCo Oi Ipu It ay 0, 1 l I lilt View O,ry ip 0,9,1 1. O'y rl Inp 1 _ NS/P5. —_ 5_. 3 25 At L At 4 h At li e �\ I- AI�31n CL 1pi Ir ria (RS232) ARC, C LON11GURAlfI( — -- A121n� A it,g kq) AI 2In — — Rear View --- �4conncuanfLf — --- At An �q Inpu --� co n.0 I /-- ------ -- nnOu „r16pD.lr',C„ A , , C[NI AMAULf N 2O -J uy Oulp 1 At U, I— ^ Ai 10 jOutp l __—__- _-- SJ At IOu 2N' _ FlOd 411111101 000- 11)(.2000 R, Mr ly lf. Mpl' C(3IIlroller i,gfne(.I Lilb Inteflace Moduli. Figure 10 SLD000 Cr nllollel lennulal options Tek Air Systems Inc 41 Eagle Road Danbury CT 06810 (203)791 1400 FAX. (203)798-6534 SALES FAX (203)730-9564 www lek air com T SLC2000 8-05 { 1 SmartLab Controller SLC2000 d;�:'fr+4i.�j..' NOTE Consull your local Tek Air representative for lurther information. ( for your local representative listing please visit our web site at www lek air coin) Specifications Relay Output Power Consumption One(1)SPOT relay dry contact, 0 5 Amp contact rating at 24 VAC 24 VAG 1/ 20, 0 5 Amp,, max.(500 inA) Communications One (1)port,terminal strip connection,two-wire RS485,ARCnet Analog Inputs Al2 at 625 Kilobits/sec. A11 selectable 4-20 mA,0-10 VDC or thermistor Operating Temperature Range +40°to 130° F A 1-3,A 1-4 4 20 mA,two-wire or three-wire with 15 VDC exilation Enclosure Enameled steel NEMA 1 with external flange mounts(refer to Analog Outputs A Figure 5 ) Three (3)4 20 mA or 2 10 VDC two-wire' NOTE.Due to high speed network requires low capacitance communications cable Digital Inputs approved by Tek Air Systems Two(2)current sink at 15 VDC Digital outputs Two (2)24 VAC triac 2 0 Amps max. SmarlLab Controller SLC2000 Model Code T SLC2 [_� 00 Basic Model Includes Controller Vor Tek Input Board 1 No 2 Yes i All ;pecificalion; an!�ubjecl to change wilhoul nonce Tek Air Systems Inc. 41 Eagle Road Danbury CT 06810 (203)791 1400 FAX (203)798-6534 SAI FS FAX (203)710-9564 www tel( air coin T SLC2000 8-05 ' EVISIM 4." SmartLab Room Controller SLC200O • Microprocessor-based digital control r Utilizes high speed ARCnet communications network .f s' • Compatible with most BAS systems • Grapl?ic User Interface allows configuration and tuning in a user friendly format q , Networking capabilities for up to 243 units per network " Optional volumetric flow measurement . • Versatile multi-application capabilities • Digital and analog input and output capabilities, fully �5 scaleable ,r, • Simple installation for new or retrofit applications General Description Lab Supply& Exhaust S nchronization Control The SmartLab Controller is a versatile high speed direct digital The SmartLab Controller can be used to control supply airflow into controller designed specifically for aullow and temperature control in a room in a constant volume variable volume or synchronized laboratories and other critical environments Speed stability schemes.Temperature control can be accomplished by modulating luneability and programming versatility make it perfectly suited for the reheat coil and by resetting the room airflow Night time the rigorous demands of Research and Production Facility control setback and Occupied/ Unoccupied airflow schemes can be Inputs and outputs are fully scaleable in engineering units. High-speed incorporated as well as high and low airflow and temperature communications capability allows the exchange of data from one alarms Using high speed communications the supply air controller to another in a true peer to-peer fashion The controllers controller can read airflow and temperature values from other can be linked with Tek Air FVC Fume Hood Controllers to form a supply exhaust and fume hood controllers for airflow averaging complete local lab control network This helps facilitate synchronization and staging Multiple reheat coils can be synchronization of all aspects of lab airflow and temperature control. controlled in staged routines Any number of labs in a given facility can be networked to provide access to any controller from a single location The global network can The SmartLab Controller can be used to control exhaust air from a then be interfaced with most popular Building Automation Systems to room or equipment in constant volume variable volume or monitor the performance of all lab controls from the BAS central synchronized schemes Night setback and Occupied/ Unoccupied computer station. airflow schemes can be incorporated as well as high and low airflow alarms Communication of supply airflow value from the Application supply controller allows synchronization See Figure 1 Fume Hood Labs The reaction speed and Input/Output update scan rate make the Active Room Pressure SmartLab Controller the perfect pmtner for fume hood controllers. In In many industrial applications, such as fill mixing and clean laboratories equipped with fume hoods it is imperative that a proper rooms room pressure must be maintained at either positive or air balance be maintained at all limes to,assure that fumes cannot negative static pressure levels ranging from 02' we to 0.2"we.The migrate from labs to other areas. When a fume hood sash is closed SmartLab Controller can be used in conjunction with a differential quickly its controller will close the exhaust air valve with equal speed pressure transmitter to measure and control room pressure in In order to maintain the air balance in'a lab the supply and general reference to surrounding areas The controller can modulate exhaust air.valves must be modulated almost immediately to track this supply and exhaust airflow valves and be programmed for either change in exhaust volume.The SmartLab Controller has the capability positive or negative pressure control, or selection of such(if HVAC to accomplish this task. The Smartl ib Gonlroller can he used to system is so designed) The speed and accuracy of the controller measure and control total exhaust and supply airflow in a makes it ideal for Ihis type of service In lower pressure synchronization scheme to maintain proper lab pressurization applications (0 00 i we to 0 1 wc) Tek Air s Iso-I ek boom Pressure Monitor can be interfaced with the SrnartLah Controller al instead of a DP transmitter via one of the analog inputs. See Figure 2. Tek Air Systems. Inc. 41 Fagle Road I)anhury CF 06810 (203) 791 1400 FAX (2.03)798-6534 SAI F`' 1-AX. (7113)730-95164 www Ick aii coni T SLC2000 8-05 fr•' SmartLab Controller SLC2000 Fans Temperature and humidity The SmartLab Controller can be used to control supply exhaust and The SmartLab Controller can measure(with appropriate sensors con- return fan static pressure and volume. Fans can be staged paral- nected) and control temperature in rooms, ducts, and equipment. It leled,and synchronized Night time setback, soft-start and high-stat can operate electric steam and hot water reheat coils, air handler ic-pressure override and shutdown routines can be utilized Fligh healing and cooling coils,face/bypass dampers,etc and low static pressure Control airflow alarms and air handler lem- peralure control cnl be accomplished 'ice I igure 3 The SnlarlLab Controller can pleasure(with appropriate sensors con- nected) and control humidity in rooms, ducts and equipment. It can operate humidifiers and dehumidification equipment.See Figure 4 Tvpical Wiring Requirements for Lab with Fume Hood #22 - rte-------- --r 'I ISI' Vlek \ PRD rUP I :k A,Mow P rb AI llow Sr rllabI P ob Cu M,Ik \ I I III r 1. - Vc T ek P aab COWL SLC 2000 t22 N, FVC2000 -ARC TSP �F re l luud Cunkullt 24 VAC Con, Aim W, g FMhausl \ _ .—. -I MtNcl to ArcNct to Duct —---- �— t —I ArcNet a it too, ,�,a rit 00,11 - \ I dj \ ► 24VAC Supply A—' F mt Rr >d P,4ah Dil 1, all C.,blr W, V 1 I \ r V.1—ty \ _24VAC r Display Lab Il aerla L! Morli ilr — TO Air Systems Inc 41 Eagle Road Danbury CT 06810 (203)791 1400 FAX. (203)798-6534 SALES FAX.(203)730-9564 www.lek air.com T SLC2000 8-05 SmartLab Controller SLC2000 Fxhaost VT PI It Supply 111clit yr FVC/IP/PRD I/P lIRD/VI, RM suppiy. rA-- FVC/IP/PRD IX) St- ARU Nclwoik Lj Return Plenum AFM Iso-1 Ek] PRDIVI Fluille'll Figive,2 Typical Lab Edith Supph Air flood and Genetat Exhaust lypicat Clean Room vvilh Supply and Helium Ali Nimid Temp. leating Cooling I luilliclifief S("I%c)r Sensor Supply kin il Coll Outdoor Air >1 HEMS S"'C"Static _ Sensor Sensor O Spill Ai—,<✓— , ;--ftj [MIDI F1-1 11 IM] SLC figure 3 Figure 4 Supply An 11(flum Ali VAV Control lot AHU I empetraltife Iftlinitilly(301111ol it[Fall Tek Air Systems. Inc. el I EMIk!Road Millbury CT 06810 (203)791 11100 FAX.(20)798-6534 SALES FAX. (203)730-9564 www lek air colli I SLC2000 B-05 _( MI! SmartLab Controller SLC2000 Description Tek Air's VorTek Airflow traverse Probes (optional) provide volumetric True Distributed Control sensing capabilities with the SmartLab Controller The VorTek airflow measuring system consists of multi-sensor probes which are inserted The SmartLab Controller is a fully distributed microprocessor-based in the ductwork between the fume hood and the air valve.See Figure 6. controller operating interdependently with other controllers in the lab Although each controller may share data with other controllers,each is VorTek sensing provides pulse type electronic output signals which capable of maintaining its own control loops without intervention of have a frequency that is directly proportional and linear to the airflow other networked or central controllers velocity these digital pulses from each sensor are lolalized in the SmarlLab Controller By providing 'true velocity averaging airflow Speed volume is accurately measured and the value can be used for a variety The SmarlLab Controller scans its inputs perforins control equations, of airflow control applications and updates outputs 5 times per second This eliminates control lag The St,.arlLab Controller is designed for direct input from Tek Air's and allows the SmartLab Controllers in a fab to respond within 200mS to changes in furne hood exhaust volume Room static pressure is VorTek Airflow Measuring System with the to 4 sensor probes one array maintained at the proper levet at all times thus containing odors and array The VorTek probe connects to the controller with a simple plug-in cable available in lengths from 3 to 100 feel. Refer to the vapors within the lab envelope When fans are being controlled the proper level of duct static pressure is maintained quickly and VorTek VT4000 data sheet for more information accurately providing a stable and responsive system. Mounting Options tabilit The SmartLab Controller i, provided in its standard form for wall Changes in airflow and temperature can occur quickly in labs and clean mounting using flanges integral to the controller's enclosure See rooms due to high air change rates in these areas The SmarlLab Figure 5 Controller's control algorithms and tuning constants are designed The SmartLab Controller can be provided with an optional bracket for specifically for last yet stable control Split-second response can be obtained without the 'hunting problems typical of slower controllers mounting on ductwork. The bracket acts as a standoff to keep the High resolution A/D converters and fast scan rates allow small output controller away from hot or cold ducts reducing temperature effects on increments in rapid succession allowing the operator to time for zero the electronic components The bracket also allows the duct to be insulated without 'burying the controller overshoot without sluggish response The SmartLab Controller can be factory-mounted on Tek Air's PRD The Controller Airflow Control Valve with airflow sensors and current to-pressure The SmarlLab Controller has a total of lour analog inputs available.Two transducers This makes the air valve a completely unitized and can be selected to work with 4 20 mA active 0-10 VDC or 10 000 Ohm intelligent measurement and control device capable of controlling thermistor devices. The other two are intended for 4 20 mA devices additional external devices due to an 1/0 compliment designed to only active or passive, with 15 VDC exilalion voltage available at the handle all tasks necessary for a typical lab Installation is greatly terminal strip Other devices can be connected such as flow simplified and installation wiring is reduced to low-voltage power and a transmitters temperature transmitters thermistor type temperature single communications bus cable.See Figure 7 sensors, static pressure transmitters, and DP transmitters (software offers square root extraction to linearize signals from pilot type Exhaust Air Control Valve devices) See Figure 10 The Tek Air PRD Two digital inputs are provided from dry contact type devices such as The SmartLab Controller is compatible with a variety of exhaust air relays damper end switches manual switches time clocks, and valves However Tek Air recommends the use of the PRD for auxiliary contacts on motor starters. modulation of fume hood exhaust air volume for the following reasons: Three analog outputs are provided which are selected as 4-20 mA or Low or High Pressure Operation PRDs easily handle all pressure 2 10 VDC outputs Damper motors actuators variable frequency extremes typically encountered in fume extraction systems because drives, current to-pressure transducers (I/Ps) and vollage-to-pressure they have such a wide throttling range low static pressure transducers(E/Ps)can be connected to these uulputs. requirements result in quiet operation,an asset where ambient sound is Two digital outputs are provided issuing switched 24 VAC via triacs. a concern. Each output is discreet and can be manipulated through software to Linear Modulation PRDs provide linear modulation of the exhaust operate tri-state devices. Alarm lights, alarm annunciators, relays, and airflow volumes which improves control stability over the entire range tri-slate damper actuators can be connected to these outputs. of exhaust flows.Face velocity controls commanding PRDs do not have to be desensitized to provide stable response at low flows Tek Air Systems Inc. 41 Faille Hmad Damhuhy C F OG810 (21:1)711 1400 FAX (2.03)798-65,14 )ALL I AX (''ICI) / fO 956,11 www Ick air coni T SI.C2000 8-05 SmartLab Controller SLC2000 Fail Safe The PRD is the only type of damper which is truly 'fail- Software safe There are virtually no failure modes which can cause the damper to fail in the closed position This feature enhances the The SmartLab Controller is fully configurable using a Windows safely of the total airflow control syslern• based Graphical User Interface on a PC or laptop computer Inputs and outputs are fully scaleable in engineering units. Math is per Operation PRDs consist of a stainless steel casing which holds formed in floating point fashion multiple flexible airfoil blades. Inside each blade is an expandable bladder which is inflated or deflated with control air pressure from The basic control functions available to the programmer include the I/P converter The inflating or dellating bladders then cause the airfoil blades to expand against each other ori contract thus modu- VorTek Airflow management lating airflow Actuation is simple and reliable without the use of Proportional and Integral(P/1)control pistons,linkages bearings and pilot positioners Airfoil blades ,Selectable Analog Inputs reduce noise turbulence and energy loss.The buildup of dust or Digital Inputs other elements common to lab ducts will not effect performance. Lab Sequence Addition Subtraction See the Tek Air PRD Sales Brochure for more detailed information Conditional Switch High or Low Select Sensors and Control Devices AND OR logic Operation Thern-iistor Threshold Signal Averaging The SmartLab Controller can accommodate two thermistor type Scaling room or duct temperature sensors Tek Air can provide thermistor Digital Outputs sensors in wall mount style in either of two ways, Analog Outputs Fume Hood Control Function 1 In a Lab Interface Module (LIM2000) with a communications Communications repeater and programming access port. An RS485 ARCnet interface is provided for high speed 2 Thermistor-only in enclosure communications to other SmartLab and fume hood controllers in the network,and to PC based laptop computers for configuration of The thermistors provided are two-wire type 10 000 ohms at 77° F controllers. The controller operating system protocol dictates that with an installed accuracy rate of +/ 1 F from 50° to 150° F For a communication interrupts shall not slow the control response of the further description of the Lab Interface Module see the system. Up to 243 units can be addressed in a given network. The Communications section following network can be connected through a protocol converter to many Building Automation Systems VorTek._Acc_uTek and_Othe_r_4 20 mA Devices r Tek Air has systems in operation with the following Building The 4 20 mA analog inputs on the SmartLab Controller allow for Automation System manufacturers connection of a variety of sensors such as the Tek Air VorTek VT2000 & 5000 series AccuTek AT2000 DP transmitter room tem- Honeywell Inc. Johnson Controls, Inc perature and duct temperature transmitters, humidity transmitters, invensys, Inc. Automated Logic Controls and analog signals froin other manufacturer s controllers and Andover Controls, Inc American Aulomalrix devices Up to fou devices can be connected in addition to the ESUSA Circon direct-connect VorTek probe Alerton Controls Siemens Output Transducers Publish and Subscribe The controller analog outputs can be used to modulate current (I/P When programming SmartLab Controllers to reside in a network, 4 20 mA) or voltage (E/P 2 10 VDC) transducers to convert the variables in the user programmable software registers can be electronic output to a pneumatic output. Typically Tek-Air will fur assigned to publish the network, making them available to other nish industrial high-flow I/Ps scaled in either 1 13 psi output (for controllers. Software registers in each controller can be assigned to PRD service)or 3-15 psi output(for general purpose) subscribe to variables carrying data necessary for coordinated control in the lab Tek Air Systems Inc 41 Eagle Road Daninny CT 06810, '(203)791 1400 FAX. (203)798-6534 SALES FAX. (203)730-9564 www lek air com t. I SLC 2000 8-05 R SmartLab Controller SLC2000 ��C1Sl�fL .: Data points that are typically published and subscribed on the net- Operation and tuning of control and alarm loops can be monitored work from fume hood and SmarlLab controllers in a given lab are: and IIOs can be scaled from the PC The user can publish and subscribe to registers through the interface By connecting to any 1 Fume Hood Face Velocity repeater in the network individual controllers can be called and 2. Fume Hood Face Velocity Selpoinl program listed changed and uploaded In addition, more than one 3 High Face Velocity Alarm and Setpoint PC can log on at any time Programs can he archived to be uploaded 4 Low face Velocity Alarm and Setpoint to replacement units in future 5 Low-Low Velocity Alarn and Setpoint 6 Emergency Status 7 Night Setback Mode 8 Sash Position(where sensors are provided) S 9 Hood Exhaust Airflow Volume(where sensors are provided) 10 Room Temperature and Setpoint - 11 Reheat Coil Valve Position % FARC 12 Supply Airflow CFM and Selpoinl 13. Supply Airflow Valve Position 14 Total Exhaust Airllow CFM and Setpoint 15 General Exhaust Airflow Valve Position % VorTek Input jw{r 16 Airflow Differential,chn and Setpoint � npph able) r Lab Interlace Modules(LIM2000) � .W 57 1 A central network is typically divided into local networks using a Co, rauor P t .1 0.70" LIM2000 at each lab The LIM2000 connects the local network to Sr. the central network, and provides access into the central network. win,gDetall Any controller in any local lab network can be,accessed from any LIM2000 in the facility The LIM2000 is wall-mounted and can also -_ o house a thermistor room sensor They typically mount inside the Smartlab lab room on the wall near an entrance door G ��� 3/76' Dia. `Lr f for No.8 Connection to the LIM2000 with a laptop computer is accomplished Mounting Screw with a prefab cable, using the 9-pin D-SUB connector on the Lab II Interface Module Network input and output connection and thermistor connection are made at terminal strips on the back of the unit.The LIM2000 requires 24 VAC power See Figure 9 Figme 5 SmarlLah Conli oiler Arcnet High-speed 625 kbaud ARCnet protocol is used to allow transfer of t data on the network at speeds that will not interfere with last Prefab.C rhle controller action The network is a peer to-peer token pass communications network The network is self healing If the _ network continuity is broken the controllers will automatically re-configure so that the labs will continue to control.See Figure 8 SmartLab Configuration Software The SmartLab Conliguration Software package is easily installed on _ any PC or laptop equipped with an ARCnet adapter card, provided it is at least a 50OMHZ with 512 meg of RAM.The interface provides SmartLab the user with the ability to program the unit with menu-selection I Controller and graphic table entries Step-by-step 'Balloon' entry explanations — SLC2000 prompt entry choice Vor Tek Piobe Figure 6 Voi I ek V 14000 wilh cable cunneeled lu Smarll-ab Tek Air Systerns Inc. 41 Eagle Road Danbury CT 06810 (203)791 1400 FAX. (203)798-6534 SALES FAX.(203) 730-9564 www tek air com 1 SLC2000 3-04