Loading...
HomeMy WebLinkAbout939 Caroline St Technical Domestic Water Supply - Building_kr sa6ad poiuuOai. 4o JagwnN zq- ®-1 pal0ue4 sane lulled an ai.aa rr, n Vy0:19 ;dtiuIn 0 uoilduosep Toefoad `v'Y) J bib ssa-Ippd 1VOINHOaL �g� h O iiuwad PROJECT MANUAL OLYMPIC MEDICAL CENTER CONSTRUCTION DOCUMENTS FOR DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS FEBRUARY 5, 2004 TBS Engineering, Inc. TBS ENGINEERING, INC 7302 Pearl Court Bainbridge Island, WA 98110 206 842 -0143 206 855 -1063 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 THE PROJECT 1.1 IDENTIFICATION 2.2 DATE Olympic Medical Center Domestic Water Supply and Distribution Modifications 1.2 PROJECT ADDRESS Olympic Medical Center 939 Caroline Street Port Angeles, Washington 98362 1.3 PROJECT DESCRIPTION See Section 01010, Summary of Work, for complete project description. 1.4 OWNER Olympic Medical Center 1.5 OWNER'S PROJECT MANAGER Mr Jim Paapke (360) 417 7148 PART 2 THE DOCUMENTS 2.1 TITLE `The Construction Documents for the Olympic Medical Center Domestic Water Supply and Distribution Modifications' The construction documents are dated February 5 2004 PART 3 THE DESIGN TEAM 3.1 CERTIFICATION I hereby certify that this project specification was prepared by me or under my direct supervision and that I am a duly registered engineer under the laws of the State of Washington. LEEXPiRES 12/6/ oil SECTION 00002 PAGE 1 INTRODUCTION TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 3.2 ENGINEER Rick Peters TBS Engineering, Inc. 7302 Pearl Ct. Bainbndge Island, WA 98110 3.3 CONSULTANTS Katrina Corbett Sparling 720 Olive Way Suite 1400 Seattle, WA 98101 1853 END OF SECTION SECTION 00002 PAGE 2 INTRODUCTION TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS DESCRIPTION OF CONTENTS THE CONTRACT DOCUMENTS CONTAIN THE FOLLOWING VOLUME 1 SECTION 00003 PAGE 1 TABLE OF CONTENTS PROJECT MANUAL Division 0 Bidding Requirements, Contract Forms, and Contract Division 1 General Requirements Division 15 Mechanical Specifications VOLUME 2 PROJECT DRAWINGS See Cover Sheet, Drawing T1 for list of Drawings. VOLUME 1 PROJECT MANUAL Unit Description No. of Pages DIVISION 0 BIDDING REQUIREMENTS, CONTRACT FORMS, AND CONDITIONS OF THE CONTRACT Section 00002 Introduction 2 00003 Table of Contents 4 00030 Advertisement For Bids 2 00100 Instructions To Bidders 1 AIA Document A701 Instructions to Bidders, 1997 Edition 12 Supplementary Instructions. 2 00300 Bid Form. 3 00320 Bid Bond 1 00420 Bidder Qualification Form. 4 00510 Form of Agreement. 1 AIA Document A101 Form of Agreement, 1997 Edition 12 Supplementary Provisions 1 00515 Contract Transmittal 1 00520 Notice to Proceed 2 00700 General Conditions 1 AIA Document A201 General Conditions of the Contract, 1997 Edition 48 Supplementary Conditions of the Contract 6 Special Conditions of the Contract 4 Department of Labor Industries Attachment to Section 00700 15 00900 Addenda 1 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS DIVISION 1 GENERAL REQUIREMENTS Section SECTION 00003 PAGE 2 TABLE OF CONTENTS 01010 Summary of Work 3 01011 Contract Time and Sequence 4 01014 Project Finishes and Openings 1 01026 Payment Procedures 2 Affidavit for Payment of Retained Percentage (Form 1060) 1 01027 Schedule of Values. 2 01030 Base Bid and Alternates 2 01036 Change Order Procedures 2 Change Order Proposal (Form 1038) 1 Change Order (Form 1039) 1 Engineer's Supplemental Instructions (Form 1036) 1 Construction Change Directive (Form 1037) 1 01045 Cutting and Patching 4 01064 Seismic Anchoraging 4 01065 Code and Permit Requirements 2 01091 Reference Standards 12 01095 Explanations, Definitions, Abbreviations, Symbols 5 01121 Hazardous Materials Procedures 2 01200 Project Meetings 2 Progress Meeting Agenda (Form 1068) 1 01300 Submittals 7 Submittal Cover Sheet/Transmittal (Form 1046) 1 01310 Progress Schedule 3 01400 Quality Control 10 01500 Construction Facilities 7 01600 Material and Equipment 4 01610 Delivery Storage, and Handling 1 01630 Product Options and Substitutions 3 Substitution Request Form (Form 1063) 1 01700 Contract Closeout 5 01710 Final Cleaning 2 01720 Project Record Documents 3 01745 Warranty Procedures 3 Contractor's Warranty 2 Subcontractor's Warranty 1 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS DIVISION 15 MECHANICAL Section SECTION 00003 PAGE 3 TABLE OF CONTENTS 15010 General Mechanical Requirements 10 15050 Basic Mechanical Material and Methods 6 15052 Welded Pressure Piping 9 15060 Pipe, Valves, and Fittings 12 15075 Mechanical Identification 2 15140 Mechanical Supporting Devices 2 15250 Mechanical Insulation. 8 15400 Plumbing and Domestic Water Systems 6 15520 Steam Pipe 2 15900 Direct Digital Control Systems 9 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS VOLUME 2 PROJECT DRAWINGS Unit Description DIVISION M MECHANICAL DRAWINGS See Drawing T1 for Complete List of Mechanical Drawings DIVISION E ELECTRICAL DRAWINGS See Drawing Ti for Complete List of Electrical Drawmgs END OF SECTION SECTION 00003 PAGE 4 TABLE OF CONTENTS TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS LEGAL NOTICE INVITATION TO BID OLYMPIC MEMORIAL HOSPITAL CLALLAM COUNTY PUBLIC HOSPITAL DISTRICT No. 2 PORT ANGELES, WASHINGTON Date of Bid Opening: March 2, 2004 SECTION 00030 PAGE 1 ADVERTISEMENT FOR BIDS In accordance with RCW 70 44 140 you are invited to bid on a contract for the construction of the Olympic Medical Center Domestic Water Supply and Distribution Modifications, located withm Olympic Medical Center, Port Angeles, Washington. Sealed bids will be received until 2.00 PM at Office of the Administrator Clallam County Public Hospital District No. 2 Olympic Medical Center 939 Carolme Street Port Angeles, Washington 98362 Bids will be publicly opened and read aloud by the Administrator or his/her authorized representative m the Board Room of Olympic Memorial Hospital at 2:00 PM on Tuesday March 2 2004 The public is invited to attend the bid opening. In the case of mailing, address bids to Mr Jim Paapke, Facilities Director, Olympic Medical Center, 939 Caroline Street, Port Angeles, Washington, 98362 Each bid shall be sealed in an opaque envelope and accompanied by a certified check, cashier's check, postal money order, or surety bond (issued by an authonzed surety) made payable to: Clallam County Public Hospital District No. 2. Bid security shall be in an amount not less than five percent (5 of the total bid. No bid shall be accepted unless accompanied by bid security and any bid bond must be m a form and issued by a surety acceptable to the Board of Commissioners, Clallam County Public Hospital District No. 2. Bids will not be accepted from bidders who have not attended the mandatory site inspection, which will take place at the site, 10:00 AM, Thursday, February 19, 2004. The Board of Commissioners, Clallam County Public Hospital District No. 2 reserves the right to reject any or all bids. The Board of Commissioners will consider bids and the matter of awarding the contract at the next scheduled public meeting of the Board of Commissioners to be held in the Board Room of Olympic Memorial Hospital. No bidder may withdraw his/her bid after the date and hour set forth above for the bid opening. If a successful bidder fails to enter into a contract in accordance with his/her bid and furnish required performance and payment bonds within ten (10) days from the date he /she is notified that he /she is the successful bidder, such bidder's bid security shall be forfeited. Bona fide bidders may obtain bid documents at: Sound Reprographics 403 Madison Avenue N Suite 110 Bainbridge Island, Washington 98110 (206) 780-9678 TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS Bidders should call the printer (listed above) to order sets of bid documents. Sets may be purchased from the prmter for $75 00 per set by AGC and non -AGC mechanical contractors. All subcontractors may view documents at a plan center or purchase a set directly from the pnnter (listed above). A list of plan centers where documents are to be made available may be obtained from the punter Dated this 5th Day of February 2004 at Port Angeles, Washington COMMISSION CLALLAM COUNTY PUBLIC HOSPITAL DISTRICT NO 2 END OF SECTION SECTION 00030 PAGE 2 ADVERTISEMENT FOR BIDS TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 INCORPORATION A. ALA Document A701 Instructions to Bidders, 1997 Edition, is hereby made a part of the Contract as modified by the Supplementary Instructions and is bound herein. 1.2 DESCRIPTION A. Instructions described m this section include: 1 Instructions to Bidders (8 pages) 2. Supplementary Instructions (2 pages) SECTION 00100 PAGE 1 INSTRUCTIONS TO BIDDERS 1 1 1 t 1 1 OLYMPIC MEMORIAL HOSPITAL ARTICLE 9: SUPPLEMENTARY INSTRUCTIONS THE FOLLOWING MODIFICATIONS APPLY TO THE PRECEDING ARTICLES. Article 3.3 This article is expanded and modified by Division ADDITIONAL INSTRUCTIONS ARE AS FOLLOWS. SECTION 00100 PAGE 1 INSTRUCTIONS TO BIDDERS SUPPLEMENTARY INSTRUCTIONS of the Specifications. Article 4.2.2 A Surety Company Bid Bond, AIA Document A310 or a State of Washington approved form, a certified check, cashier's check or postal money order payable to the order of the Commission of Clallam County Public Hospital District No. 2, Olympic Medical Center, shall accompany each bid in an amount not less than five percent (5 of the aggregate of Basic Bid and all Additive Alternates. No bid shall be considered unless accompamed by such bid proposal secunty Article 4 4 1 No bidder may withdraw his bid after the hour set for the opening thereof, unless the award of the Contract is delayed for a period exceeding thirty (30) days. Article 5 1 Bid opening will be public. Article 6.3 This article is expanded and modified by the Supplementary Conditions and the General Requirements. Article 7 1 Delete Articles 7 1 7 1 1 7 1.2 and 7 1.3 and substitute the following: 'The successful Contractor shall at the time of delivery of the executed Contract, furnish a duly executed bond upon a form, furnished or approved by the Owner, signed by two or more approved sureties or an approved surety company in the full amount of the contract price conditioned upon the faithful performance of the contract by the Contractor within the time prescribed therein. Such bond shall provide that the surety or sureties will agree to protect and indemnify the Owner against any direct or mdirect loss that shall be suffered or claimed. a. The failure of the Contractor or any of the Contractor's employees, subcontractors or agents to faithfully perform the said contract, or b. The failure of the Contractor to pay all laborers, mechanics, subcontractors, agents, materialmen, and all persons who shall supply such Contractor, subcontractor or agents with provisions or supplies for carrying on such work. At any time and as often as may be deemed necessary the Owner may require any or all sureties or any surety company to appear and qualify themselves upon the bond. Whenever such surety or sureties are deemed by the Owner to have become insufficient, the Owner may demand in writing that the Contractor furnish additional surety in an amount not exceeding that originally required as may be deemed necessary considering the work remaining to be done. No further payments will be made on the contract until such additional surety as required is furnished. Each form of bond must be approved in wnting by the Owner The surety or sureties must be authorized to do business in the State of Washington and be satisfactory to the Owner 1 Mandatory Site Inspection: In addition to examination of the bid documents, each mechamcal contractor must examine the site; at the date and time specified below and so mdicate on the bid form; and conduct such other examinations and investigations as are necessary to become fully informed of all existing or expected conditions and other matters that might in any way affect the cost or performance of the work. It is further recommended that each general contractor, controls OLYMPIC MEMORIAL HOSPITAL contractor, and electrical contractor attend the site inspection and likewise familiarize themselves with the existing conditions and access restrictions. 2. The successful bidder shall be ready to proceed with the work within two (2) days after bid opening. SECTION 00100 PAGE 2 INSTRUCTIONS TO BIDDERS SUPPLEMENTARY INSTRUCTIONS The mandatory site mspection will be at 10 am on Thursday February 19 2004 END OF SECTION TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 THE PROJECT PART 2 THE BID Olympic Medical Center 939 Caroline Street Port Angeles, Washington 1.2 THE DOCUMENTS 1.3 THE ENGINEER TBS Engineering, Inc. 7302 Pearl Court Bambridge Island, Washington To. Olympic Memorial Hospital 939 Caroline Street Port Angeles, Washington 98362 Ladies and Gentlemen. I/We have received the Project Specification for the project as identified above. 4 To accomplish the work in accordance with the contract documents. SECTION 00300 PAGE 1 BID FORM The plans and specifications are entitled 'Construction Documents for Olympic Medical Center Domestic Water Supply and Distribution Modifications I/We have also received Addenda Nos. and have included their provisions in my /our bid. I/We have attended the mandatory site inspection. Yes No (check one) I/We have examined both the documents and the site and fully understand the extent and nature of the work. Questions regarding the project have been asked of the Engineer during the bidding period. I/We submit the following bid. In submitting this bid, I/We agree: 1 To hold my /our bid open for sixty (60) days. 2. To accept the provisions of the Advertisement to Bid and the Instructions to Bidders regarding disposition of Bid Security 3 To enter into and execute a contract, if awarded on the basis of this bid and to furnish guarantee bonds in accordance with the General and Supplementary Conditions of this contract. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 00300 PAGE 2 BID FORM 5 To complete the work by the time specified in Section 01011 Contract Time and Sequence. 6 The bids are in accordance with Section 01030 Base Bid and Alternates. 7 I/We have attached to this bid the required Bid Security and Bidder Qualification Form. I/We will construct this project for the lump -sum price of: DOLLARS None of the base bid or alternate prices include Washington State sales tax. Subcontractors I/We intend to use the following subcontractors for any and all portions of the work awarded. Controls Subcontractor General Construction Subcontractor Electrical Subcontractor hi addition to the above, the following subcontractors have subcontract amounts equal to more than ten percent of the bid amount. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 1 2. 3 4 Signatures (Date) (Signature) NOTE. If such subcontractors are not listed below a list of their names must be submitted within one hour of the published bid submittal time. Failure to provide this list shall render the bid void. SECTION 00300 PAGE 3 BID FORM (Title) (Legal name of person, corporation, or firm submitting bid) (State Contractor's License Number) (Seal. If bid is by a corporation, signature must be as required in Section 00100, Instructions to Bidders.) END OF SECTION TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS KNOW ALL BY THESE PRESENT. That (Contractor) as Principal, and (Bonding Company) as Surety a corporation of the State of whose principal office is located in the City of State of are firmly bound unto as Obligee, Dollars for the payment whereof Principal and Surety bind themselves, their heirs, executors, administrators, successors, and assigns jointly and securely firmly by these presents. WHEREAS, Principal has by written proposal, dated offered to enter into a contract with Obligee for NOW THEREFORE, the condition of this obligation is such that if the proposal of Principal is accepted by Obligee, Principal will pay to Obligee as liquidated damages a sum equal to five (5) percent of the amount of its bid unless within ten (10) days after delivery by Obligee to Principal of notice of acceptance of its proposal, Principal shall enter into a contract in accordance with its bid and furnish the Contractor's bond specified in said plans and specification sand contract documents. SIGNED AND SEALED this (Surety) (Principal) (Title) (Title) END OF SECTION day of 19 SECTION 00320 PAGE 1 BID BOND 1 1 1 1 1 1 1 1 1 1 1 1 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 INCORPORATION Fill the following form out and submit along with the bid form. SECTION 00420 PAGE 1 BIDDER QUALIFICATION FORM The Owner's Qualification Form, three (3) pages, is incorporated hereafter as part of the contract documents and shall be mcluded with the bid form. TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 1 Type of organization. Individual Partnership Corporation 2. Years in business under present firm name: 3 Bonding Company Bonding Capacity 4 Principal Bank: Branch. Years 5 Has your firm ever failed to complete any work awarded? 6 Has any officer or partner of your firm ever failed to complete a contract handled in his/her own name? If so state name of individual, contract not completed, and why 7 List projects your organization has under way on this date: Contract Amount Class of Work Complete SECTION 00420 PAGE 2 BIDDER QUALIFICATION FORM Name and Address of Owner or Contracting Agent TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 8 List types of medical work completed in last five years: Contract Amount Class of Work Complete SECTION 00420 PAGE 3 BIDDER QUALIFICATION FORM Name and Address of Owner or Contractm2 Avent 9 List typical projects your organization has completed in the past three years: Contract Name and Address of Amount Class of Work Complete Owner or Contractine Agent TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 10 List any projects which resulted in substantial dispute with the Owner arbitration, or litigation with the Owner or any subcontractors: Contract Name and Address of Amount Class of Work Complete Owner or Contracting Azent END OF SECTION SECTION 00420 PAGE 4 BIDDER QUALIFICATION FORM TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 INCORPORATION 1.2 DESCRIPTION A. Documents included in this section include: 1 MA Document A101 (8 pages) 2. Supplementary Provisions (1 page) END OF SECTION SECTION 00510 PAGE 1 FORM OF AGREEMENT AIA Document A101 Standard Form of Agreement Between Owner and Contractor where the Basis of Payment is a Stipulated Sum 1997 Edition, is hereby made a part of the Contract as modified by the Supplementary Conditions and is bound herein. TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 2 SUPPLEMENTARY PROVISIONS The following supplementary provisions modify change, delete from or add to the AIA Document A101 `Standard Form of Agreement Between Owner and Contractor where the Basis of Payment is a Stipulated Sum' 1997 Edition. Where any Article of the Form of Agreement is modified or deleted by these provisions ARTICLE 3. DATE OF COMMENCEMENT AND SUBSTANTIAL COMPLETION Add the following Article: 3 4 Liauidated Damages. Owner and Contractor agree that should the project not be substantially completed within the tune specified m the contract, that the damages sustamed by the Owner or by the Contractor due to such delay will be assessed at five hundred dollars ($500) per day which is established as the liquidated damages which either the Contractor shall pay to the Owner, or the Owner shall pay to the Contractor, as the case may be, for each day's delay m completing the project beyond the time specified m this contract caused by the fault, error, act, change, or neglect of the other its agents, employees or those acting for it. Refer to Paragraph 8.1.3 of the General Conditions for definitions of completion as referenced in this paragraph. The above amount will be used also for establishing the amount for extended overhead' due to causes beyond the owner's control e.g. weather, unforeseen conditions, etc. ARTICLE 5: PROGRESS PAYMENTS Delete Paragraph 5 1.3 m entirety and add the following: END OF SECTION 5 1.3 Provided an Application for Payment is received by the Engmeer not later than the last day of a month, the Owner shall make payment to the Contractor not later than the fifteenth of the following month. 5 1 6.1 Enter a value of 5 percent (5 for the percentage of retainage. 5 1 6.2 Enter a value of 5 percent (5 for the percentage of retainage. Delete Paragraph 7.2 m entirety and add the following: SECTION 00510 PAGE 1 FORM OF AGREEMENT SUPPLEMENTARY PROVISIONS 7.2 All monies retained will be deposited in an escrow account (in a bank or trust company chosen by Contractor and approved by Owner) and the interest earned in the account shall accrue to the benefit of the contractor until completion of contract. 1111111111110111111.11111111111111111M111111111111111111111111110111•111111111111110•811111 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 CONTRACT TRANSMITTAL Date: To From: 1.1 REFERENCE Section 00300, Bid Form, your proposal dated March 2, 2004 1.2 OWNER'S ACTIONS The Owner authorizes us to advise you that he Accepts/Rejects your base bid. Accepts your following alternates: Rejects your following alternates: 1.3 CONTRACT TRANSMITTAL SECTION 00515 PAGE 1 CONTRACT TRANSMITTAL The Owner forwards herewith for your signature his agreement with you per Section 00510, Form of Agreement. When the original and copies of the agreement are signed and dated, return the original and two copies to the Engineer together with: Your payment bonds per Section 00510, Form of Agreement. Provide an original and two copies to the Engineer, fully executed and signed. Your evidence of insurance coverage per Section 00700, General Conditions. Provide the completed original and two copies to the Engineer. END OF SECTION TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 1 The specified insurance coverage 2. The contract, unless dated earlier 3 The performance and payment bond 4 The start of contract time of one hundred (100) calendar days (by) (date) SECTION 00520 PAGE 1 NOTICE TO PROCEED PART 1 NOTICE TO PROCEED Date: To From. 1.1 REFERENCES A. Section 00300 Bid Form, your proposal dated. March 2, 2004 B Section 00510 Form of Agreement, the contract dated. March 2, 2004 1.2 OWNER'S DIRECTION The Owner has authorized us to direct you to commence and complete the work as follows: A. DATE OF COMMENCEMENT OF THE WORK is: March 4 2004 and shall be the effective date of: B DATE OF SUBSTANTIAL COMPLETION is June 11 2004 and shall be the date of completion of all work except for deferred items, if any and shall be the effective start date of: 1 Liquidated damages at $500 00 per day (if project is not ready for owner's occupancy) 2. 30 -day penod to complete deferred items 3 Guarantees and warranties 4 Owner's occupancy 5 Owner's assumption of full responsibility for maintenance, heat, utilities, and insurance 13 RECEIPT Please signify your receipt and acceptance of this Notice to Proceed in Part 2 below ENGINEER TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 2 CONTRACTOR'S ACCEPTANCE To Engineer This is to acknowledge receipt and acceptance of above Notice to Proceed. 1 The executed contract is attached, has been submitted. 2. Evidence of insurance coverage is attached, has been submitted. (Contractor) (by) END OF SECTION (date) SECTION 00520 PAGE 2 NOTICE TO PROCEED TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 INCORPORATION SECTION 00700 PAGE 1 GENERAL CONDITIONS A. AIA Document A201 General Conditions of the Contract For Construction, 1997 Edition, is hereby made a part of the Contract as modified by the Supplementary General Conditions and is bound herein. 1.2 DESCRIPTION A. Conditions of the Contract described in this section include: 1 General Conditions (44 pages) 2. Supplementary Conditions of the Contract (6 pages) 3 Special Conditions of the Contract (4 pages) TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 00700 PAGE 2 GENERAL CONDITIONS SUPPLEMENTARY CONDITIONS OF THE CONTRACT 3 4.5 The Engineer will promptly reply m writing to the Contractor stating whether the Owner or the Engineer after due investigation, has reasonable objection to any such substitution. Failure to object to above shall not constitute a waiver of any of the requirements of the Contract Documents. 3.7 PERMITS, FEE AND NOTICES Delete Paragraph 3 7 1 in its entirety and add the following: 3 7 1 The Owner shall be responsible for bearing the cost of the building permit and any renewal charges for same. The Engineer shall be the `smgle point' of contact between the Building Department and the project. The Contractor will be notified by the Engineer that the building permit is available. The Contractor shall secure and pay for other permits and governmental fees, licenses, and inspections necessary for proper execution and completion of the Work which are customarily secured after execution of the Contract and which are legally required when bids are received or negotiations concluded. ARTICLE 4. ADMINISTRATION OF THE CONTRACT 4.6 ARBITRATION 4 6 1 Delete the first sentence and replace with the following: `Except as may be otherwise provided in this agreement, all claims, counterclaims, disputes and other matters in question between the Owner and the Contractor arising out of or relating to this agreement, or the breach thereof, will be decided by arbitration, if the parties hereto mutually agree, otherwise, in a court of competent junsdiction within the county in which the Owner is located. In the event the parties agree to arbitrate any matters, said arbitration shall be in compliance with the terms of Paragraph 4 6 of the MA Document A201 General Conditions of the Contract for Construction. Delete paragraph 4.3.3 in its entirety and add the following: 4.3.3 Unless otherwise agreed to m writing, the Contractor shall diligently carry on the Work and maintain its progress during any arbitration or court proceedings in accordance with the Engineer's directions, and the Owner shall continue to make payments to the Contractor in accordance with the Contract Documents. ARTICLE 7. CHANGES IN THE WORK 7.3 CONSTRUCTION CHANGE DIRECTIVES 7.3 6 In the first sentence, delete the words `a reasonable allowance for overhead and profit' and add `an allowance for overhead and profit in accordance with the schedule set forth in Paragraph 7.3 10 below" Add the followmg Paragraph: 7.3 10 In Paragraphs 7.3.3 and 7.3 6 the allowance for overhead and profit combmed, mcluded in the total cost to the Owner shall be based on the following schedule: 1 For the Contractor for any Work performed by the Contractor's own forces, fifteen (15) percent of the cost. 2. For the Contractor for Work performed by his Subcontractor ten (10) percent of the amount due the Subcontractor TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS ARTICLE 9: PAYMENT AND COMPLETION. 3 For each Subcontractor or Sub subcontractor involved, for any Work performed by that Contractor's own forces, fifteen (15) percent of the cost. 4 For each Subcontractor for Work performed by his Sub subcontractors, ten (10) percent of the amount due the Sub subcontractor 5 Cost to which overhead and profit is to be applied shall be determined in accordance with Paragraph 7.3 6 6 In order to facilitate checking of quotations for extras or credits, all proposals, except those so minor that their propriety can be seen by inspection, shall be accompanied by a compete itemization of costs including labor materials, and Subcontracts. Labor and materials shall be itemized in the manner prescribed above. Where major cost items are Subcontracts, they shall also be itemized. In no case will change involving over $100 00 be approved without such itemization. See General Requirements Section 01026 for expansion of this article. ARTICLE 11. INSURANCE AND BONDS Add to end of subparagraph 11 1 1 SECTION 00700 PAGE 3 GENERAL CONDITIONS SUPPLEMENTARY CONDITIONS OF THE CONTRACT 11 1 1 In the first line of subparagraphs 11 1 1 following the word `maintain' insert the words `in a company or companies licensed to do business in the State of Washington. `Owner's and Contractor's protective coverage shall include the following as additional named insured. Clallam County Public Hospital District No. 2 (owner Olympic Medical Center Port Angeles, Washington), the Board of Commissioners thereof, and the officers and employees thereof in their official capacities. Add the following subparagraphs: 11 1 1.9 Liability insurance shall include all major divisions of coverage and be on a comprehensive basis including: 1 Premises Operations (including X -C -U). 2. Independent contractor's protective. 3 Products and completed operations. 4 Contractual including specified provision for the Contractor's obligations under Paragraph 3 18 5 Owner, non -owned and hired motor vehicles. 6 Broad form coverage for property damage. 7 Workmen s Compensation Statutory 8 Employer's liability Same limits as compensation liability on Stop Gap. 9 Comprehensive general liability a. Bodily injury $1,250,000 each person/$1,500 000 each occurrence b. Personal injury $1,250,000 each person $1,250,000 aggregate $1,500,000 general aggregate. TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 00700 PAGE 4 GENERAL CONDITIONS SUPPLEMENTARY CONDITIONS OF THE CONTRACT c. Property damage $1 100,000 each person $1 100 000 each occurrence /$1 100 000 aggregate. 10 Automobile liability a. Bodily injury $1,250,000 each person/$ 1,500,000 each occurrence. 11 Independent contractors same limits as above. 12. Products and completed operations same limits as above until full acceptance of new construction by Owner Additionally named insured. Clallam County Public Hospital District No. 2, State of Washington, the Board of Commissioners and Administrative Officers in their capacities, known as Olympic. Medical Center, Port Angeles, Washington. Certificate of insurance to be supplied to Owner 13 Contractual liability same limits as above. 14 Broad Form Builders Risk policy covering materials, supplies, machinery equipment, fixtures, temporary structures to be used in or incidental to the construction, fabrication, installation, erection or completion, including accrued labor charges. All Risk form with normal Exclusions. All Sub or Independent Contractors should provide Certificates of Insurance to Contractor commensurate with the liability limits set forth in 7 8, 9 and 10 Amount: In the sum of the total completed value. 11 1.3 Add the followmg paragraph: 'Furnish one copy of Certificates herein required for each copy of the Agreement; specifically set forth evidence of all coverage required by Paragraphs 11 1 1 and 11 1.2. The form of the Certificate shall be AIA Document G705 Furnish to the Owner copies of any endorsements that are subsequently issued amending coverage or limits. 11.4 PROPERTY INSURANCE. ALL RISK (SEE ALSO 11.1.9 (14) ABOVE) Delete Paragraph 11 4 1 in its entirety and add the following: 11 4 1 The Contractor shall purchase and maintain property insurance upon the entire work at the site to the full insurable value thereof. Such insurance shall be in a company or companies against which the Owner, the Contractor the Subcontractors and Sub subcontractors in the Work and shall insure against the perils of fire and extended coverage and shall include `all risk' msurance for physical loss or damage including, without duplication of coverage, theft, vandalism and malicious mischief. 11 4 1 1 If this insurance is written with stipulated amounts deductible under the terms of the policy the Contractor shall pay the difference attributable to deductions in any payments made by the insurance carrier on claims paid by this msurance. Delete Paragraph 11 4 6 in its entirety and add the following: 11 4 6 The Contractor shall file the original and one certified copy of all policies with the Owner and Engineer before exposure to loss may occur If the Owner is damaged by the failure of the Contractor to maintain such insurance and to so notify the Owner then the Contractor shall bear all reasonable costs properly attributable thereto. 11 4 7 Add the following sentence: `In waivmg rights of recovery under terms of this paragraph, the term `Owner' shall be deemed to include his employees, and the Engineer and his employees as the Owner's representative, as provided in the Contract Documents. TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS Add the following Paragraph. ARTICLE 13. MISCELLANEOUS PROVISIONS 13.1 GOVERNING LAW Delete Paragraph 13 1 1 in its entirety and add the following: SECTION 00700 PAGE 5 GENERAL CONDITIONS SUPPLEMENTARY CONDITIONS OF THE CONTRACT 11 4 11 If the Owner finds it necessary to occupy or use a portion or portions of the Work prior to Substantial Completion, such occupancy shall not commence prior to a time mutually agreed to by the Owner and Contractor and concurred with by the insurance company or companies. This insurance shall not be canceled or lapsed on account of such partial occupancy 13 1 1 The Contractor shall at all times comply with federal and state laws, local laws and ordinance, and any regulations which in any manner affect the performance of the contract. Add the following numbers, titles and paragraphs: 13.8 PREVAILING WAGE ACT 13 8 1 State of Washington Prevailing Wage Act, Chapter 39 12 RCW applies to the entire project. The contractor any subcontractor or other person doing work or any part of it shall not pay any workmen, laborers, or mechanics less than the hourly minimum rate of wage defined by RCW 39 12.010 as established by the Department of Labor and Industries which is the prevailing rate of wage. Prevailing Wage Rates are included in the Contract Documents as an attachment to the end of this section. 13 8.2 The Contractor shall obtain the minimum hourly wage rate for each trade or occupation from the Department of Labor and Industries. 13 8.3 The Contractor and all Subcontractors shall submit a `Statement of Intent to Pay Prevailing Wage' prior to receiving the first payment, and following fmal acceptance, shall submit Affidavits of Wages Paid' that have been certified by the industrial statistician of the Department of Labor and Industries. 13.9 THE CONTRACTOR SHALL MAINTAIN POLICIES OF EMPLOYMENT AS FOLLOWS. 13.9 1 The Contractor and all Subcontractors shall not discriminate against any employee or applicant for employment because of race, religion, color sex, age, marital status, creed, or national origin and the presence of any sensory mental or physical handicap, and to authorize selections or decisions to be made upon such classifications if they are based on a bona fide occupational qualification. The Contractor shall take affirmative action to ensure that applicants are employed, and that employees are treated during employment without regard to their race, religion, color sex or national origm. Such action shall include, but not be limited to the following: employment, upgrading, demotion, or transfer recruitment or recruitment advertising; layoff or termination, rates of pay or other forms of compensation, and selection for training, mcludmg apprenticeship The Contractor agrees to post in conspicuous places, available to employees and applicants for employment, notices setting forth the policies of nondiscrimination. 13.9.2 The Contractor and all Subcontractors shall, m all solicitations or advertisement for employees placed by them or on their behalf, state that all qualified applicants will receive consideration for employment without regard to race, religion, color, sex, or national ongm. TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 13.10 HOSPITAL SMOKING POLICY SECTION 00700 PAGE 6 GENERAL CONDITIONS SUPPLEMENTARY CONDITIONS OF THE CONTRACT 13 10 1 The Contractor and all Subcontractors shall obey all rules regardmg approved locations to smoke cigarettes, cigars and other similar tobacco products. Smokmg on the Hospital campus is not allowed except in designated areas. TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 RELATED DOCUMENTS SECTION 00700 PAGE 1 GENERAL CONDITIONS SPECIAL CONDITIONS OF THE CONTRACT A. Drawings and general provisions of Contract, including General and Supplementary Conditions apply to work of this section. Coordmate related requirements, specified m other Division 1 sections including but not limited to the following: B Section 01500 Temporary Facilities C. Section 01010 Summary of Work, Alternates D Section 01205 Procedures and Controls 1.2 DESCRIPTION OF REQUIREMENTS A. A list of minimum special conditions existing as a part of this project include but are not necessarily limited to the following categories: 1.3 Permits 1 4 Fire Safety 1.5 Owner Occupancy 1 6 Protection of Existing Utilities 1 7 Continuity of Utility Services 1.8 Work During Other Than Normal Working Hours 1.9 Waste Material 1 10 Control of Solvents 1 11 Final Acceptance 1.3 PERMITS A. The permits required for execution of this contract, as referenced in General Conditions, Article 10 and amendments thereto may include but are not necessarily limited to the following: B City of Port Angeles Building Permit C. City of Port Angeles Electrical Permit D City of Port Angeles Mechanical Permit E. City of Port Angeles Plumbmg Permit F City of Port Angeles Fire Department permits for flammable liquid storage and use, and welding and cutting. G Washington State Department of Health/Department of Labor Industry Permit. H. Equipment Standards. All equipment furnished and/or installed under this contract shall meet the safety requirements of all applicable codes. TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 1.4 FIRE SAFETY A. The Contractor shall conduct operations m a manner that is fire -safe for the work area and adjacent areas. Proper fire extinguishers shall be provided, identified, and mamtained. Refer to Section 01500 The premise shall be maintamed clear of rubbish, debris, or other material constituting a potential fire hazard. A proper fire separation shall be maintamed between work area and any adjacent areas. All exit pathways shall be maintained. The City of Port Angeles Fire Code is incorporated herem by reference, and the Contractor shall adhere to all applicable provisions as determined by the Port Angeles Fire Department. B Where significant or continued noncompliance with fire safety is noted, the Owner reserves the nght to stop the work at no extra cost or extension of time pending remedial action. Furthermore, the Contractor shall be responsible for, and reimburse the Owner as appropriate, any fines or penalties levied by the Port Angeles Fire Department. C. Prior to a shutdown or temporary termination of all or part of the existmg fire sprinkler system, the Contractor shall notify the Owner and Engineer in writing 7 days prior and verbal notification 48 hours in advance. The Contractor shall also provide for manned fire watch of the entire affected area for the duration of the shutdown, even as it includes areas outside the scope of work area. The specific schedule and provisions of the shutdown and fire watch shall be submitted to and approved by the Owner and shall adhere to State and city requirements. 1.5 OWNER OCCUPANCY SECTION 00700 PAGE 2 GENERAL CONDITIONS SPECIAL CONDITIONS OF THE CONTRACT A. The Owner will occupy the site and existing building during the entire construction period. The Owner reserves the right to occupy all or portions of the newly completed areas of the building provided that such occupancy does not interfere with completion of the work. Refer to Section 01010, Summary of Work. 1.6 PROTECTION OF EXISTING UTILITIES A. Concealed utility of record are shown on the drawings. These are not necessarily exact with respect to location or completeness, therefore, the Contractor shall take the following steps: 1 Notify the Owner in writing, on each occasion, of the intent to work near existmg underground utility services or structures. Submit procedure for approval to assure safe and continuous operation of the services. 2. Proceed with sufficient caution to preclude damaging any utilities known or unknown. In the event unidentified utilities are encountered, notify Owner immediately for direction. 3 In the event utilities are damaged during construction by general contractor or his subcontractor, temporary services and/or repairs must be made immediately to maintain continuity of services at the Contractor's expense. 1.7 CONTINUITY OF UTILITY SERVICES A. Continuity of utility services to and within the building shall be reasonably maintained at all times. Utility systems shutdowns required to facilitate construction work shall be accomplished in accordance with the following requirements: B The Contractor shall submit a schedule of utility shutdowns within thirty days after the Notice to Proceed. C. The Contractor shall confirm all requests for utility shutdowns in writing to the Owner not less than ten (10) days prior to the proposed date. Verbal notification shall be given 72 hours prior to TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS Owner's representative and Engineer Requests shall include as a minimum the following information. 1 Utility services affected. 2. Reason shutdown is required. 3 Work to be accomplished during the shutdown. 4 Proposed shutdown date and time. 5 Duration of the shutdown. 6 List person on site responsible for shutdown during its duration, i.e. mechanical contractors and/or electrical subcontractors on site man -in- charge. C The actual time and date of all shutdowns will be subject to approval by the Owner In general, they will be scheduled for nights, weekends, holidays or other low intensity use periods. D The duration of all shutdowns shall be held to a reasonable minimum as determined by the Owner in cooperation with the general contractor and trade being affected. E. Materials and equipment required for the work to be accomplished during shutdown shall be complete and available on the job for review by the Owner prior to the shutdown. If the Contractor is not adequately prepared, the shutdown will be canceled and rescheduled by the Contractor F The Owner's personnel shall be involved in all shutdown and restarting of utilities. They will inspect the installation prior to restartmg and will not restart if any unsafe condition exists. In the event the Contractor's work is not complete during the time scheduled for the shutdown, the Owner may elect to restart the utilities' service. In that event, additional shutdown requirements shall be rescheduled in accordance with the preceding requirements. Restarting shall not be construed as acceptance of the work as complete. G The Contractor shall include in the bid all costs associated with utilities' shutdowns. The Owner will make no extra payment for overtime work, schedule changes or failure to complete utility connections within authorized shutdown periods. 1.8 WORK DURING OTHER THAN NORMAL WORKING HOURS A. When work during other than normal working hours is to be accomplished, the Owner must be advised so that the Owner's Security may be properly notified. Any construction activity between the hours of 6 p.m. to 6 a.m. is subject to approval of the Owner 1.9 WASTE MATERIAL SECTION 00700 PAGE 3 GENERAL CONDITIONS SPECIAL CONDITIONS OF THE CONTRACT A. All refuse and waste material, including excess earth from excavation, shall be disposed of by the Contractor off the Owner's property Waste material shall not be stockpiled on the Owner's property Immediately clean up any spilled material from buildings, roads, etc. 1.10 CONTROL OF SOLVENTS A. The use of solvents shall be subject to the approval of the Owner A written procedure for the control of emissions shall be submitted prior to any use. Areas where solvents are to be used must be isolated and vented to the outside (away from air intakes, pedestrian traffic or patient room windows). TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 1.11 FINAL ACCEPTANCE SECTION 00700 PAGE 4 GENERAL CONDITIONS SPECIAL CONDITIONS OF THE CONTRACT A. Final acceptance of the project shall be by action of the Board of Commissioners after substantial completion of the project. END OF SECTION State of Washington DEPARTMENT OF LABOR AND INDUSTRIES Prevailing Wage Section Telephone (360) 902 -5335 PO Box 44540 Olympia, WA 98504-4540 Washington State Prevailing Wage Rates for Public Works Contracts The PREVAILING WAGES listed here include both the hourly wage rate and the hourly rate of fringe benefits. On public works projects, workers' wage and benefit rates must add to not less than this total CLALLAM County Effective 8/31/2003 Prevailing Overtime Holiday Note Classification Wage Code Code Code ASBESTOS ABATEMENT WORKERS JOURNEY LEVEL $31.86 1N 5D BOILERMAKERS JOURNEY LEVEL $41.02 1B 5N BRICK AND MARBLE MASONS JOURNEY LEVEL $38.37 1M 5A CABINET MAKERS (IN SHOP) JOURNEY LEVEL $14.67 1 CARPENTERS ACOUSTICAL WORKER $38.06 1M 5D BRIDGE, DOCK AND WARF CARPENTERS $37.90 1M 5D CARPENTER $37.90 1M 5D CREOSOTED MATERIAL $38.00 1M 5D DRYWALL APPLICATOR $38.74 1M 5D FLOOR FINISHER $38.03 1M 5D FLOOR LAYER $38.03 1M 5D FLOOR SANDER $38.03 1M 5D MILLWRIGHT AND MACHINE ERECTORS $38.90 1M 5D PILEDRIVERS, DRIVING, PULLING, PLACING COLLARS AND WELDING $38.10 1M 5D SAWFILER $38.03 1M 5D SHINGLER $38.03 1M 5D STATIONARY POWER SAW OPERATOR $38.03 1M 5D STATIONARY WOODWORKING TOOLS $38.03 1M 5D CEMENT MASONS JOURNEY LEVEL $31.86 1N 5D DIVERS TENDERS DIVER $79.57 1M 5D 8A DIVER TENDER $40.67 1M 5D DREDGE WORKERS ASSISTANT ENGINEER $37.22 1B 5D 8L ASSISTANT MATE (DECKHAIA $36.78 1B 5D 8L BOATMEN $37.22 1B 5D 8L ENGINEER WELDER $37.27 1B 5D 8L LEVERMAN, HYDRAULIC $38.66 1B 5D 8L MAINTENANCE $36.78 1B 5D 8L MATES $37.22 1B 5D 8L OILER $36.88 1B 5D 8L DRYWALL TAPERS JOURNEY LEVEL $38.59 1J 5B ELECTRICAL FIXTURE MAINTENANCE WORKERS JOURNEY LEVEL $9.37 1 ELECTRICIANS INSIDE CABLE SPLICER $48.36 1D 6H CABLE SPLICER (TUNNEL) $52.24 1D 6H CERTIFIED WELDER $46.59 10 6H CERTIFIED WELDER (TUNNEL)) $50.30 10 6H CONSTRUCTION STOCK PERSON $24.33 1D 6H JOURNEY LEVEL $44.83 1D 6H JOURNEY LEVEL (TUNNEL) $48.36 1D 6H ELECTRICIANS MOTOR SHOP CRAFTSMAN $15.37 2A 6C JOURNEY LEVEL $14.69 2A 6C ELECTRICIANS POWERLINE CONSTRUCTION CABLE SPLICER $47 12 4A 5A CERTIFIED LINE WELDER $42.90 4A 5A GROUNDPERSON $30.59 4A 5A HEAD GROUNDPERSON $32.34 4A 5A HEAVY LINE EQUIPMENT OPERATOR $42.90 4A 5A JACKHAMMER OPERATOR $32.34 4A 5A JOURNEY LEVEL LINEPERSON $42.90 4A 5A LINE EQUIPMENT OPERATOR $36.21 4A 5A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 POLE SPRAYER $42.90 4A 5A POWDERPERSON $32.34 4A 5A ELECTRONIC TELECOMMUNICATION TECHNICIANS JOURNEY LEVEL $12.07 1 ELEVATOR CONSTRUCTORS MECHANIC $46.46 4A 6Q MECHANIC IN CHARGE $51 14 4A 6Q FABRICATED PRECAST CONCRETE PRODUCTS ALL CLASSIFICATIONS $13.50 1 FENCE ERECTORS FENCE ERECTOR $13.80 1 FENCE LABORER $11.60 1 FLAGGERS JOURNEY LEVEL $27 18 1N 5D GLAZIERS JOURNEY LEVEL $38.21 2E 5G HEAT FROST INSULATORS AND ASBESTOS WORKERS MECHANIC $39.93 1F 5E HEATING EQUIPMENT MECHANICS MECHANIC $16.00 1 HOD CARRIERS MASON TENDERS JOURNEY LEVEL $32.34 IN 5D INDUSTRIAL ENGINE AND MACHINE MECHANICS MECHANIC $15.65 1 INDUSTRIAL POWER VACUUM CLEANER JOURNEY LEVEL $9.07 1 INLAND BOATMEN CAPTAIN $33.50 1K 5B COOK $28.96 1K 5B DECKHAND $28.16 1K 5B ENGINEER/DECKHAND $30.61 1K 5B MATE, LAUNCH OPERATOR $32.05 1K 5B INSPECTION /CLEANING /SEALING OF SEWER WATER SYSTEMS BY REMOTE CONTROL CLEANER OPERATOR, FOAMER OPERATOR $9.73 1 GROUT TRUCK OPERATOR $11 48 1 HEAD OPERATOR $12.78 1 TECHNICIAN $7.01 1 TV TRUCK OPERATOR $10.53 1 INSULATION APPLICATORS JOURNEY LEVEL $20.50 1 IRONWORKERS JOURNEY LEVEL $41.02 1B 5A LABORERS ASPHALT RAKER $32.34 IN 5D BALLAST REGULATOR MACHINE $31.86 IN 5D BATCH WEIGHMAN $27 18 1N 5D BRUSH CUTTER $31.86 1N 5D BRUSH HOG FEEDER $31.86 1N 5D BURNERS $31.86 1N 5D CARPENTER TENDER $31.86 1N 5D CASSION WORKER $32.70 1N 5D CEMENT DUMPER/PAVING $32.34 IN 5D CEMENT FINISHER TENDER $31.86 IN 5D CHANGE -HOUSE MAN OR DRY SHACKMAN $31.86 IN 5D CHIPPING GUN (OVER 30 LBS) $32.34 IN 5D CHIPPING GUN (UNDER 30 LBS) $31.86 IN 5D CHOKER SETTER $31.86 1N 5D CHUCK TENDER $31.86 IN 5D CLEAN -UP LABORER $31.86 IN 5D CONCRETE DUMPER/CHUTE OPERATOR $32.34 1N 5D CONCRETE FORM STRIPPER $31.86 1N 5D CONCRETE SAW OPERATOR $32.34 1N 5D CRUSHER FEEDER $27 18 1N 5D CURING LABORER $31.86 IN 5D DEMOLITION, WRECKING MOVING (INCLUDING CHARRED MATERIALS) $31.86 IN 5D DITCH DIGGER $31.86 IN 5D DIVER $32.70 IN 5D DRILL OPERATOR (HYDRAULIC, DIAMOND) $32.34 1N 5D DRILL OPERATOR, AIRTRAC $32.70 1N 5D DUMPMAN $31.86 IN 5D EPDXY TECHNICIAN $31.86 1N 5D EROSION CONTROL WORKER $31.86 1N 5D FALLER/BUCKER, CHAIN SAW $32.34 1N 5D FINAL DETAIL CLEANUP (i.e. dusting, vacuuming, window cleaning; NOT construction $24.86 1N 5D 1 1 1 1 1 1 1 1 1 t 1 1 1 1 1 1 1 1 1 FINE GRADERS $31.86 1N 5D FIRE WATCH $27 18 IN 5D FORM SETTER $31.86 1N 5D GABION BASKET BUILDER $31.86 IN 5D GENERAL LABORER $31.86 IN 5D GRADE CHECKER TRANSIT PERSON $32.34 1N 5D GRINDERS $31.86 1N 5D GROUT MACHINE TENDER $31.86 1N 5D GUARDRAIL ERECTOR $31.86 IN 5D HAZARDOUS WASTE WORKER LEVEL A $32.70 1N 5D HAZARDOUS WASTE WORKER LEVEL B $32.34 1N 5D HAZARDOUS WASTE WORKER LEVEL C $31.86 1N 5D HIGH SCALER $32.70 IN 5D HOD CARRIER/MORTARMAN $32.34 1N 5D JACKHAMMER $32.34 1N 5D LASER BEAM OPERATOR $32.34 1N 5D MANHOLE BUILDER MUDMAN $32.34 IN 5D MATERIAL YARDMAN $31.86 1N 5D MINER $32.70 1N 5D NOZZLEMAN, CONCRETE PUMP GREEN CUTTER WHEN USING HIGH PRESSURE $32.34 1N 5D PAVEMENT BREAKER $32.34 1N 5D PILOT CAR $27 18 IN 5D PIPE POT TENDER $32.34 1N 5D PIPE RELINER (NOT INSERT TYPE) $32.34 IN 5D PIPELAYER CAULKER $32.34 1N 5D PIPELAYER CAULKER (LEAD) $32.70 1N 5D PIPEWRAPPER $32.34 IN 5D POT TENDER $31.86 1N 5D POWDERMAN $32.70 1N 5D POWDERMAN HELPER $31.86 IN 5D POWERJACKS $32.34 1N 5D RAILROAD SPIKE PULLER (POWER) $32.34 IN 5D RE TIMBERMAN $32.70 IN 5D RIPRAP MAN $31.86 IN 5D RODDER $32.34 1N 5D SCAFFOLD ERECTOR $31.86 IN 5D SCALE PERSON $31.86 1N 5D SIGNALMAN $31.86 1N 5D SLOPER (OVER 20 $32.34 1N 5D SLOPER SPRAYMAN $31.86 1N 5D SPREADER (CLARY POWER OR SIMILAR TYPES) $32.34 1N 5D SPREADER (CONCRETE) $32.34 1N 5D STAKE HOPPER $31.86 1N 5D STOCKPILER $31.86 IN 5D TAMPER SIMILAR ELECTRIC, AIR GAS $32.34 IN 5D TAMPER (MULTIPLE SELF PROPELLED) $32.34 1N 5D TOOLROOM MAN (AT JOB SITE) $31.86 1N 5D TOPPER- TAILER $31.86 1N 5D TRACK LABORER $31.86 1N 5D TRACK LINER (POWER) $32.34 1N 5D TRUCK SPOTTER $31.86 1N 5D TUGGER OPERATOR $32.34 1N 5D VIBRATING SCREED (AIR, GAS, OR ELECTRIC) $31.86 1N 5D VIBRATOR $32.34 IN 5D VINYL SEAMER $31.86 1N 5D WELDER $31.86 1N 5D WELL -POINT LABORER $32.34 IN 5D LABORERS UNDERGROUND SEWER WATER GENERAL LABORER $31.86 IN 5D PIPE LAYER $32.34 IN 5D LANDSCAPE CONSTRUCTION IRRIGATION OR LAWN SPRINKLER INSTALLERS $11 42 1 LANDSCAPE EQUIPMENT OPERATORS OR TRUCK DRIVERS $7.81 1 LANDSCAPING OR PLANTING LABORERS $7.93 1 LATHERS JOURNEY LEVEL $38.74 1M 5D MACHINISTS (HYDROELECTRIC SITE WORK) MACHINIST $16.84 1 METAL FABRICATION ON SHOP) FITTER/WELDER $15.16 1 LABORER $11 13 1 MACHINE OPERATOR $10.66 1 PAINTER $11 41 1 PAINTERS JOURNEY LEVEL $29.60 2B 5A PLASTERERS JOURNEY LEVEL $25.83 1 PLAYGROUND PARK EQUIPMENT INSTALLERS JOURNEY LEVEL $7.93 1 PLUMBERS PIPEFITTERS JOURNEY LEVEL $47.81 1G 5A POWER EQUIPMENT OPERATORS ASSISTANT ENGINEERS $36.19 1T 5D 8L BACKHOE, EXCAVATOR, SHOVEL (3 YD UNDER) $38.73 1T 5D 8L BACKHOE, EXCAVATOR, SHOVEL (OVER 3 YD UNDER 6 YD) $39.19 1T 5D 8L BACKHOE, EXCAVATOR, SHOVEL (6 YD AND OVER WITH ATTACHMENTS) $39/0 1T 5D 8L BACKHOES, (75 HP UNDER) $38.36 1T 5D 8L BACKHOES, (OVER 75 HP) $38.73 1T 5D 8L BARRIER MACHINE (ZIPPER) $38.73 IT 5D 8L BATCH PLANT OPERATOR, CONCRETE $38.73 1T 5D 8L BELT LOADERS (ELEVATING TYPE) $38.36 1T 5D 8L BOBCAT $36.19 IT 5D 8L BROOMS $36.19 1T 5D 8L BUMP CUTTER $38.73 IT 5D 8L CABLEWAYS $39.19 1T 5D 8L CHIPPER $38.73 IT 5D 8L COMPRESSORS $36.19 IT 5D 8L CONCRETE FINISH MACHINE LASER SCREED $36.19 IT 5D 8L CONCRETE PUMPS $38.36 IT 5D 8L CONCRETE PUMP TRUCK MOUNT WITH BOOM ATTACHMENT $38.73 1T 5D 8L CONVEYORS $38.36 1T 5D 8L CRANES, THRU 19 TONS, WITH ATTACHMENTS $38.36 IT 5D 8L CRANES, 20 44 TONS, WITH ATTACHMENTS $38.73 IT 5D 8L CRANES, 45 TONS 99 TONS, UNDER 150 FT OF BOOM (INCLUDING JIB WITH $39.19 1T 5D 8L CRANES, 100 TONS 199 TONS, OR 150 FT OF BOOM (INCLUDING JIB WITH $39.70 1T 5D 8L CRANES, 200 TONS TO 300 TONS, OR 250 FT OF BOOM (INCLUDING JIB WITH $40.21 IT 5D 8L CRANES, A- FRAME, 10 TON AND UNDER $36.19 1T 5D 8L CRANES, A- FRAME, OVER 10 TON $38.36 1T 5D 8L CRANES, OVER 300 TONS, OR 300' OF BOOM INCLUDING JIB WITH ATTACHMENTS $40.73 IT 5D 8L CRANES, OVERHEAD BRIDGE TYPE (20 44 TONS) $38.73 1T 5D 8L CRANES, OVERHEAD BRIDGE TYPE (45 99 TONS) $39.19 IT 5D 8L CRANES, OVERHEAD BRIDGE TYPE (100 TONS OVER) $39.70 1T 5D 8L CRANES, TOWER CRANE UP TO 175' IN HEIGHT BASE TO BOOM $39.70 IT 5D 8L CRANES, TOWER CRANE OVER 175' IN HEIGHT BASE TO BOOM $40.21 IT 5D 8L CRUSHERS $38.73 IT 5D 8L DECK ENGINEER/DECK WINCHES (POWER) $38.73 1T 5D 8L DERRICK, BUILDING $39.19 1T 5D 8L DOZERS, D -9 UNDER $38.36 1T 5D 8L DRILL OILERS AUGER TYPE, TRUCK OR CRANE MOUNT $38.36 IT 5D 8L DRILLING MACHINE $38.73 IT 5D 8L ELEVATOR AND MANLIFT PERMANENT AND SHAFT TYPE $36.19 IT 5D 8L EQUIPMENT SERVICE ENGINEER (OILER) $38.36 1T 5D 8L FINISHING MACHINE /BIDWELL GAMACO AND SIMILAR EQUIP $38.73 1T 5D 8L FORK LIFTS, (3000 LBS AND OVER) $38.36 1T 5D 8L FORK LIFTS (UNDER 3000 LBS) $36.19 1T 5D 8L GRADE ENGINEER $38.36 1T 5D 8L GRADECHECKER AND STAKEMAN $36.19 IT 5D 8L GUARDRAIL PUNCH $38.73 1T 5D 8L HOISTS, OUTSIDE (ELEVATORS AND MANLIFTS), AIR TUGGERS $38.36 IT 5D 8L HORIZONTAUDIRECTIONAL DRILL LOCATOR $38.36 IT 5D 8L HORIZONTAUDIRECTIONAL DRILL OPERATOR $38.73 IT 5D 8L HYDRALIFTS /BOOM TRUCKS (10 TON UNDER) $36.19 1T 5D 8L HYDRALIFTS /BOOM TRUCKS (OVER 10 TON) $38.36 IT 5D 8L LOADERS, OVERHEAD (6 YD UP TO 8 YD) $39.19 1T 5D 8L LOADERS, OVERHEAD (8 YD OVER) $39.70 1T 5D 8L LOADERS, OVERHEAD (UNDER 6 YD), PLANT FEED $38.73 IT 5D 8L LOCOMOTIVES, ALL $38.73 1T 5D 8L MECHANICS, ALL $39.19 IT 5D 8L MIXERS, ASPHALT PLANT $38.73 IT 5D 8L MOTOR PATROL GRADER (FINISHING) $38.73 IT 5D 8L MOTOR PATROL GRADER (NON- FINISHING) $38.36 IT 5D 8L MUCKING MACHINE, MOLE, TUNNEL DRILL AND /OR SHIELD $39.19 1T 5D 8L OIL DISTRIBUTORS, BLOWER DISTRIBUTION AND MULCH SEEDING OPERATOR $36.19 1T 5D 8L PAVEMENT BREAKER $36.19 1T 5D 8L PILEDRIVER (OTHER THAN CRANE MOUNT) $38.73 1T 5D 8L PLANT OILER (ASPHALT CRUSHER) $38.36 IT 5D 8L POSTHOLE DIGGER, MECHANICAL $36.19 IT 5D 8L POWER PLANT $36.19 IT 5D 8L 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PUMPS, WATER $36.19 IT 5D 8L QUAD 9, D -10, AND HD-41 $39.19 1T 5D 8L REMOTE CONTROL OPERATOR ON RUBBER TIRED EARTH MOVING EQUIP $39.19 1T 5D 8L RIGGERANDBELLMAN $36.19 1T 5D 8L ROLLAGON $39.19 IT 5D 8L ROLLER, OTHER THAN PLANT ROAD MIX $36.19 IT 5D 8L ROLLERS, PLANTMIX OR MULTILIFT MATERIALS $38.36 1T 5D 8L ROTO -MILL, ROTO- GRINDER $38.73 IT 5D 8L SAWS, CONCRETE $38.36 1T 5D 8L SCRAPERS SELF PROPELLED HARD TAIL END DUMP ARTICULATING OFF -ROAD $38.73 1T 5D 8L SCRAPERS SELF PROPELLED HARD TAIL END DUMP ARTICULATING OFF -ROAD $39.19 IT 5D 8L SCRAPERS, CONCRETE AND CARRY ALL $38.36 IT 5D 8L SCREED MAN $38.73 1T 5D 8L SHOTCRETE GUNITE $36.19 1T 5D 8L SLIPFORM PAVERS $39.19 1T 5D 8L SPREADER, TOPSIDE OPERATOR BLAW KNOX $38.73 1T 5D 8L SUBGRADE TRIMMER $38.73 IT 5D 8L TOWER BUCKET ELEVATORS $38.36 IT 5D 8L TRACTORS, (75 HP UNDER) $38.36 1T 5D 8L TRACTORS, (OVER 75 HP) $38.73 1T 5D 8L TRANSFER MATERIAL SERVICE MACHINE $38.73 IT 5D 8L TRANSPORTERS, ALL TRACK OR TRUCK TYPE $39.19 1T 5D 8L TRENCHING MACHINES $38.36 1T 5D 8L TRUCK CRANE OILER/DRIVER UNDER 100 TON) $38.36 IT 5D 8L TRUCK CRANE OILER/DRIVER (100 TON OVER) $38.73 IT 5D 8L TRUCK MOUNT PORTABLE CONVEYER $38.73 IT 5D 8L WHEEL TRACTORS, FARMALL TYPE $36.19 IT 5D 8L YO YO PAY DOZER $38.73 1T 5D 8L POWER EQUIPMENT OPERATORS- UNDERGROUND SEWER WATER (SEE POWER EQUIPMENT OPERATORS) $0.00 POWER LINE CLEARANCE TREE TRIMMERS JOURNEY LEVEL IN CHARGE $31.05 4A 5A SPRAY PERSON $29.39 4A 5A TREE EQUIPMENT OPERATOR $29.79 4A 5A TREE TRIMMER $27.60 4A 5A TREE TRIMMER GROUNDPERSON $20.28 4A 5A REFRIGERATION AIR CONDITIONING MECHANICS MECHANIC $27.68 1 RESIDENTIAL BRICK MARBLE MASONS JOURNEY LEVEL $38.37 1M 5A RESIDENTIAL CARPENTERS JOURNEY LEVEL $17.85 1 RESIDENTIAL CEMENT MASONS JOURNEY LEVEL $25.63 1 RESIDENTIAL DRYWALL TAPERS JOURNEY LEVEL $18.00 1 RESIDENTIAL ELECTRICIANS JOURNEY LEVEL $27 78 1 RESIDENTIAL GLAZIERS JOURNEY LEVEL $16.84 1 RESIDENTIAL INSULATION APPLICATORS JOURNEY LEVEL $9.86 1 RESIDENTIAL LABORERS JOURNEY LEVEL $18.08 1 RESIDENTIAL PAINTERS JOURNEY LEVEL $15.97 1 RESIDENTIAL PLUMBERS PIPEFITTERS JOURNEY LEVEL $14.60 1 RESIDENTIAL REFRIGERATION AIR CONDITIONING MECHANICS JOURNEY LEVEL $45.51 1G 5A RESIDENTIAL SHEET METAL WORKERS JOURNEY LEVEL (FIELD OR SHOP) $30.42 1J 5A RESIDENTIAL SOFT FLOOR LAYERS JOURNEY LEVEL $10.88 1 RESIDENTIAL SPRINKLER FITTERS (FIRE PROTECTION) JOURNEY LEVEL $19.67 1 ROOFERS JOURNEY LEVEL $34.53 1R 5A USING IRRITABLE BITUMINOUS MATERIALS $37.53 1R 5A SHEET METAL WORKERS JOURNEY LEVEL (FIELD OR SHOP) $45.18 1J 6L SIGN MAKERS INSTALLERS (ELECTRICAL) JOURNEY LEVEL $19.29 1 SIGN MAKERS INSTALLERS (NON- ELECTRICAL) JOURNEY LEVEL $12.15 1 SOFT FLOOR LAYERS JOURNEY LEVEL $31.27 1B 5A SOLAR CONTROLS FOR WINDOWS JOURNEY LEVEL $10.31 1B 50 SPRINKLER FITTERS (FIRE PROTECTION) JOURNEY LEVEL $19.67 1 STAGE RIGGING MECHANICS (NON STRUCTURAL) JOURNEY LEVEL $13.23 1 SURVEYORS CHAIN PERSON $9.35 1 INSTRUMENT PERSON $11 40 1 PARTY CHIEF $13.40 1 TELEPHONE LINE CONSTRUCTION OUTSIDE CABLE SPLICER $25.42 2B 5A HOLE DIGGER/GROUND PERSON $13.51 2B 5A INSTALLER (REPAIRER) $24.31 2B 5A JOURNEY LEVEL TELEPHONE LINEPERSON $23.53 2B 5A SPECIAL APPARATUS INSTALLER I $25.42 2B 5A SPECIAL APPARATUS INSTALLER II $24.87 2B 5A TELEPHONE EQUIPMENT OPERATOR (HEAVY) $25.42 2B 5A TELEPHONE EQUIPMENT OPERATOR (LIGHT) $23.53 2B 5A TELEVISION GROUND PERSON $12.73 2B 5A TELEVISION LINEPERSON /INSTALLER $17 47 2B 5A TELEVISION SYSTEM TECHNICIAN $21 10 2B 5A TELEVISION TECHNICIAN $18.82 2B 5A TREE TRIMMER $23.53 2B 5A TERRAZZO WORKERS TILE SETTERS JOURNEY LEVEL $35.63 1H 5A TILE, MARBLE TERRAZZO FINISHERS FINISHER $29.46 1H 5A TRAFFIC CONTROL STRIPERS JOURNEY LEVEL $30.40 1K 5A TRUCK DRIVERS ASPHALT MIX (TO 16 YARDS) $35.89 1T 5D 8L ASPHALT MIX (OVER 16 YARDS) $36.47 IT 5D 8L DUMP TRUCK $20.23 1 I I I 1 I I I I 1 I I I DUMP TRUCK TRAILER $20.23 1 OTHER TRUCKS $36.47 1T 5D 8L TRANSIT MIXER $23.73 1 WELL DRILLERS IRRIGATION PUMP INSTALLERS IRRIGATION PUMP INSTALLER $11.60 1 OILER $9.45 1 WELL DRILLER $11.60 1 OVERTIME CODES BENEFIT CODE KEY EFFECTIVE 08 -31 -03 Overtime Calculations are based on the hourly rate actually paid to the worker On public works projects, the hourly rate must be not less than the prevailing rate of wage minus the hourly rate of the cost of fringe benefits actually provided for the worker 1 ALL HOURS WORKED IN EXCESS OF EIGHT (8) HOURS PER DAY OR FORTY (40) HOURS PER WEEK SHALL BE PAID AT ONE AND ONE -HALF TIMES THE HOURLY RATE OF WAGE. A. All hours worked on Saturdays, Sundays and holidays shall be paid at one and one -half times the hourly rate of wage. B. All hours worked on Saturdays shall be paid at one and one -half times the hourly rate of wage. All hours worked on Sundays and holidays shall be paid at double the hourly rate of wage. C. All hours worked on Sundays shall be paid at double the hourly rate of wage. D The first eight (8) hours worked on Saturdays of a five eight hour work week and the first eight (8) hours worked on a fifth calendar day excluding Sunday in a four ten hour schedule, shall be paid at one and one -half times the hourly rate of wage. All hours worked in excess of eight (8) hours per day on Saturday all hours worked in excess of eight (8) hours in a fifth calendar weekday of a four ten hour schedule; all hours worked in excess of ten (10) hours per day Monday through Friday and all hours worked on Sundays and holidays shall be paid at double the hourly rate of wage. F The first eight (8) hours on Saturday shall be paid at one and one -half times the hourly rate of wage. All hours worked in excess of eight (8) hours on Saturday and all hours worked on Sundays and holidays (except Labor Day) shall be paid at double the hourly rate of wage. All hours worked on Labor Day shall be paid at three times the hourly rate of wage. G. The first ten (10) hours worked on Saturdays and the first ten (10) hours worked on a fifth calendar weekday in a four ten hour schedule, shall be paid at one and one -half times the hourly rate of wage. All hours worked in excess of ten (10) hours per day Monday through Saturday and all hours worked on Sundays and holidays shall be paid at double the hourly rate of wage. H. All hours worked on Saturdays (except makeup days if work is lost due to inclement weather conditions or equipment breakdown) shall be paid at one and one -half times the hourly rate of wage. All hours worked on Sundays and holidays shall be paid at double the hourly rate of wage. J The first eight (8) hours on Saturday shall be paid at one and one -half times the hourly rate of wage. All hours worked in excess of eight (8) hours and Saturday and all hours worked on Sundays and holidays shall be paid at double the hourly rate of wage. K. All hours worked on Saturdays and Sundays shall be paid at one and one -half times the hourly rate of wage. All hours worked on holidays shall be paid at double the hourly rate of wage. L. All hours worked on Saturdays, Sundays and holidays (except Thanksgiving Day and Christmas Day) shall be paid at one and one -half times the hourly rate of wage. All hours worked on Thanksgiving Day and Christmas Day shall be paid at double the hourly rate of wage. M. All hours worked on Saturdays (except makeup days if work is lost due to inclement weather conditions) shall be paid at one and one -half times the hourly rate of wage. All hours worked on Sundays and holidays shall be paid at double the hourly rate of wage. N. All hours worked on Saturdays (except makeup days) shall be paid at one and one -half times the hourly rate of wage. All hours worked on Sundays and holidays shall be paid at double the hourly rate of wage. P All hours worked on Saturdays (except makeup days) and Sundays shall be paid at one and one -half times the hourly rate of wage. All hours worked on holidays shall be paid at double the hourly rate of wage. Q. All hours worked on Saturdays shall be paid at one and one -half times the hourly rate of wage. All hours worked on Sundays and holidays (except Christmas Day) shall be paid at double the hourly rate of wage. All hours worked on Christmas Day shall be paid at two and one -half times the hourly rate of wage. R. All hours worked on Sundays and holidays shall be paid at two times the hourly rate of wage. T All hours worked on Saturdays, except makeup days, shall be paid at one and one -half times the hourly rate of wage. All hours worked after 6 Saturday to 6:00AM Monday and on holidays shall be paid at double the hourly rate of wage. U All hours worked on Saturdays shall be paid at one and one -half times the hourly rate of wage. All hours worked on Sundays and holidays (except Labor Day) shall be paid at two times the hourly rate of wage. All hours worked on Labor Day shall be paid at three times the hourly rate of wage. W All hours worked on Saturdays and Sundays (except makeup days) shall be paid at one and one -half times the hourly rate of wage. All hours worked on holidays shall be paid at two times the hourly rate of wage. 2. ALL HOURS WORKED IN EXCESS OF EIGHT (8) HOURS PER DAY OR FORTY (40) HOURS PER WEEK SHALL BE PAID AT ONE AND ONE -HALF TIMES THE HOURLY RATE OF WAGE. A. The first six (6) hours worked on Saturday shall be paid at one and one -half times the hourly rate of wage. All hours worked in excess of six (6) hours on Saturday and all hours worked on Sundays and holidays shall be paid at two times the hourly rate of wage. B. All hours worked on holidays shall be paid at one and one -half times the hourly rate of wage. C. All hours worked on Sundays shall be paid at one and one -half times the hourly rate of wage. All hours worked on holidays shall be paid at two times the hourly rate of wage. D All hours worked on Saturdays and Sundays shall be paid at one and one -half times the hourly rate of wage. The first eight (8) hours worked on holidays shall be paid at straight time in addition to the holiday pay All hours worked in excess of eight (8) hours on holidays shall be paid at one and one -half times the hourly rate of wage. E. All hours worked on Saturdays or holidays (except Labor Day) shall be paid at one and one -half times the hourly rate of wage. All hours worked on Sundays or on Labor Day shall be paid at two times the hourly rate of wage. F The first eight (8) hours worked on holidays shall be paid at the straight hourly rate of wage in addition to the holiday pay All hours worked in excess of eight (8) hours on holidays shall be paid at double the hourly rate of wage. G. All hours worked on Sunday shall be paid at two times the hourly rate of wage. All hours worked on paid holidays shall be paid at two and one -half times the hourly rate of wage including holiday pay H. All hours worked on Saturdays shall be paid at one and one -half times the hourly rate of wage. All hours worked on Sundays shall be paid at two times the hourly rate of wage. All hours worked on holidays shall be paid at one and one half times the hourly rate of wage in addition to the holiday pay I. All hours worked on Saturdays and holidays (except Labor Day) shall be paid at one and one -half times the hourly rate of wage. All hours worked on Sundays and on Labor Day shall be paid at two times the hourly rate of wage. J All hours worked on Sundays shall be paid at two times the hourly rate of wage. All hours worked on paid holidays shall be paid at two and one -half times the hourly rate of wage, including the holiday pay All hours worked on unpaid holidays shall be paid at two times the hourly rate of wage. K. All hours worked on holidays shall be paid at two times the hourly rate of wage in addition to the holiday pay M. All hours worked on Saturdays, Sundays and holidays shall be paid at double the hourly rate of wage. O All hours worked on Sundays and holidays shall be paid at one and one -half times the hourly rate of wage. 4A. All hours worked in excess of eight (8) hours per day or forty (40) hours per week shall be paid at double the hourly rate of wage. All hours worked on Saturdays, Sundays, and holidays shall be paid at double the hourly rate of wage. 5. HOLIDAY CODES A. Holidays: New Year's Day Memorial Day Independence Day Labor Day Thanksgiving Day Friday after Thanksgiving Day and Christmas Day (7). B. Holidays: New Year's Day Memorial Day Independence Day Labor Day Thanksgiving Day Friday after Thanksgiving Day the day before Christmas Day and Christmas Day (8). C. Holidays: New Year's Day Presidents' Day Memorial Day Independence Day Labor Day Thanksgiving Day Friday after Thanksgiving Day and Christmas Day (8). D Holidays: New Year's Day Memorial Day Independence Day Labor Day Thanksgiving Day the Friday and Saturday after Thanksgiving Day and Christmas Day (8). E. Holidays: New Year's Day Presidents' Day Memorial Day Independence Day Labor Day Presidential Election Day Thanksgiving Day the Friday after Thanksgiving Day and Christmas Day (9). G. Holidays: New Year's Day Memorial Day Independence Day Labor Day Thanksgiving Day the last work day before Christmas Day and Christmas Day (7). H. Holidays: New Year's Day Memorial Day Independence Day Thanksgiving Day the day after Thanksgiving Day and Christmas Day (6). I Holidays: New Year's Day Memorial Day Independence Day Labor Day Thanksgiving Day and Christmas Day (6). N Holidays: New Year's Day Presidents' Day Memorial Day Independence Day Labor Day Veteran's Day Thanksgiving Day the Friday after Thanksgiving Day and Christmas Day (9). O Paid Holidays: New Year's Day Washington's Birthday Independence Day Labor Day Thanksgiving Day and Christmas Day (6). P Holidays: New Year's Day Memorial Day Independence Day Labor Day Thanksgiving Day Friday and Saturday after Thanksgiving Day the day before Christmas Day and Christmas Day (9). Q. Paid Holidays: New Year's Day Memorial Day Independence Day Labor Day Thanksgiving Day and Christmas Day (6). R. Paid Holidays: New Year's Day Presidents' Day Independence Day Labor Day Thanksgiving Day the day after Thanksgiving Day one -half day before Christmas Day and Christmas Day (7 1/2). S. Paid Holidays: New Year's Day Presidents' Day Memorial Day Independence Day Labor Day Thanksgiving Day and Christmas Day (7). T Paid holiday seven (7) paid holidays. Paid Holidays: six (6) paid holidays. W Paid Holidays: nine (9) paid holidays. X. Holidays: After 520 hours New Year's Day Thanksgiving Day and Christmas Day After 2080 hours New Year's Day Washington's Birthday Memorial Day Independence Day Labor Day Thanksgiving Day Christmas Day and a floating holiday (8). Y Holidays: New Year's Day Memorial Day Independence Day Labor Day Presidential Election Day Thanksgiving Day the Friday following Thanksgiving Day and Christmas Day (8). Z. Holidays: New Year's Day Memorial Day Independence Day Labor Day Veteran's Day Thanksgiving Day the Friday after Thanksgiving Day and Christmas Day (8). 6 HOLIDAY CODES A. Paid Holidays: New Year's Day Presidents' Day Memorial Day Independence Day Labor Day Thanksgiving Day the Friday after Thanksgiving Day and Christmas Day (8). C. Holidays: New Year's Day Presidents' Day Memorial Day Independence Day Labor Day Thanksgiving Day Friday after Thanksgiving Day the last work day before Christmas Day and Christmas Day (9). D Paid Holidays: New Year's Day Presidents' Day Memorial Day Independence Day Labor Day Thanksgiving Day the Friday after Thanksgiving Day Christmas Day the day before or after Christmas Day (9). H. Holidays: New Year's Day Martin Luther King Jr Day Memorial Day Independence Day Labor Day Thanksgiving Day the Friday after Thanksgiving Day and Christmas Day (8). I Paid Holidays: New Year's Day Memorial Day Independence Day Labor Day Thanksgiving Day Friday after Thanksgiving Day and Christmas Day (7). L. Holidays: New Year's Day Memorial Day Independence Day Labor Day Thanksgiving Day the Friday after Thanksgiving Day the last working day before Christmas Day and Christmas Day (8). Q. Paid Holidays: New Year's Day Memorial Day Independence Day Labor Day Veteran's Day Thanksgiving Day the day after Thanksgiving Day and Christmas Day Unpaid Holiday Presidents' Day S. Paid Holidays: New Year's Day Memorial Day Independence Day Labor Day Thanksgiving Day the Friday after Thanksgiving Day Christmas Eve Day and Christmas Day (8). T Paid Holidays: New Year's Day Presidents' Day Memorial Day Independence Day Labor Day Thanksgiving Day Friday after Thanksgiving Day the last working day before Christmas Day and Christmas Day (9). U Holidays: New Year's Day Day before New Year's Day Memorial Day Day before Independence Day Independence Day Labor Day Thanksgiving Day the Friday after Thanksgiving Day the day before Christmas Day Christmas Day (10). V Paid Holidays: New Year's Day Memorial Day Independence Day Labor Day Thanksgiving Day day after Thanksgiving Day Christmas Eve Day Christmas Day Employee's Birthday and one day of the Employee's choice (10). W Paid Holidays: New Year's Day Day before New Year's Day Presidents' Day Memorial Day Independence Day Labor Day Thanksgiving Day day after Thanksgiving Day Christmas Day day before Christmas Day (10). X. Paid Holidays: New Year's Day day before or after New Year's Day Presidents' Day Memorial Day Independence Day Labor Day Thanksgiving Day day after Thanksgiving Day Christmas Day day before or after Christmas Day Employee's Birthday (11). 8. NOTE CODES A. The standby rate of pay for divers shall be one -half times the divers rate of pay In addition to the hourly wage and fringe benefits, the following depth premiums apply to depths of fifty feet or more: over 50' to 100' $1.00 per foot for each foot over 50 feet, over 100' to 175' $2.25 per foot for each foot over 100 feet, over 175' to 250' $5.50 per foot for each foot over 175 feet, over 250' divers may name their own price, provided it is no less than the scale listed for 250 feet. C. The standby rate of pay for divers shall be one -half times the divers rate of pay In addition to the hourly wage and fringe benefits, the following depth premiums apply to depths of fifty feet or more: over 50' to 100' $1.00 per foot for each foot over 50 feet, over 100' to 150' $1.50 per foot for each foot over 100 feet, over 150' to 200' $2.00 per foot for each foot over 150 feet, over 200' divers may name their own price. D Workers working with supplied air on hazmat projects receive an additional $1.00 per hour L. Workers on hazmat projects receive additional hourly premiums as follows Level A. $0 75, Level B: $0.50 and Level C: $0.25. M. Workers on hazmat projects receive additional hourly premiums as follows Levels A B: $1.00 Levels C D $0.50 N. Workers on hazmat projects receive additional hourly premiums as follows Level A. $1.00 Level B: $0 75, Level C: $0.50, and Level D $0.25. TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 ADDENDA TO BE ISSUED A. Addenda may be issued by the Engineer prior to the bid opening. B All addenda will be considered a part of the contract documents. C. Please add addenda to the contract documents and make notations on this page as indicated below Addendum PART 2 ADDENDA FORMAT Addenda will be issued in the following format: No of Pages Date Received SECTION 00901 PAGE 1 OLYMPIC MEDICAL CENTER ADDENDUM 1 From the Office of: Date: NOTICE TO ALL CONTRACTORS. SUBCONTRACTORS. AND SUPPLIERS This addendum is considered a part of the contract documents. Section Descnption END OF SECTION SECTION 00900 PAGE 1 ADDENDA I t t il 1 t t I t 1 1 I TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified in this section. 1.2 REFERENCES A. A list of standards is located m Section 01091 Reference Standards. 1.3 DESCRIPTION A. Project Identification and Location: Refer to Section 00002, Introduction. SECTION 01010 PAGE 1 SUMMARY OF WORK B Form of Contract: The work shall be performed under a single General Contract, including mechanical and electrical work, as specified in Divisions 0 and 1 through 16 and as shown on drawings in Division M and E. C. Governing Regulations. The work shall be performed in accordance with applicable codes, ordinances and regulations. D Special Precautions: The Contractor will be performing the work in an occupied area of the hospital. It is a part of this contract that the Contractor provide necessary barriers and protection to keep noise, dust and any other disturbance, inconvenience or otherwise to a minimum. The Contractor will rent or purchase tools to reduce or minimize noise and disturbance, as required. All trades will comply with this requirement as a part of this Contract. The Contractor shall immediately reschedule work that impairs Hospital operations to time agreeable with the Owner Work in adjacent occupied spaces shall be coordinated with the Owner at least one week m advance of the work. 1.4 WORK SUMMARY A. The Work Includes: 1 The installation of a 6' domestic water service at the West end of the Hospital. 2. Site modifications at the domestic water service entrance including new 6' meter in a vault and a new 6' backflow prevention device in a heated enclosure. 3 Installation of a pressure regulating assembly in the West mechanical room of the hospital and routing of domestic water pipe within the hospital. 4 Demolition of mechanical equipment and pipe either previously abandoned in place or scheduled to be replaced within the scope of work of this contract. 5 Installation of new domestic hot water generating equipment. 6. Replacement of existing 4 backflow prevention device with a 6' device at the east end of the hospital. Existing 4 main distribution pipe will be replaced with 6' pipe. 7 Installation of a new 3 hot water and 4 cold water riser at the east end of the hospital. 8. Protection of existing facilities, finishes, and equipment. Covering of equipment with protective tarps pnor to work. Temporary doors and dust partitions. Patching and repair of all existing facilities, finishes, or utilities damaged as a result of the work. 9 Cooperation and coordination with the Owner's representative to mamtam Owner's operations, including other remodeling work. 10 Painting of the Hot Water room and replacement of all damaged insulation in that area. TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01010 PAGE 2 SUMMARY OF WORK 11 Cutting, patching and finishing existing floor, wall and ceiling surfaces to match existing at areas of work to install pipe, plumbing fixtures, and mechanical equipment throughout the existing Hospital. B Salvage 1 Unless notified specifically otherwise by the Owner, Contractor is to remove all mechanical equipment and pipe designated for demolition from the site. 2. All items unless otherwise noted such as clocks, casework, coat hook racks, doors, etc. which are necessary to remove due to interference with new work, remain the property of the Owner, and are to be salvaged for him. a. Remove all other items from site at Contractor's expense. 1.5 CONTRACTOR'S USE OF PREMISES A. General 1 Comply with requirements of Section 01500, Construction Facilities and Temporary Controls. 2. Use of premises will be permitted provided Owner's normal, safe use of building, roads and walks is not negatively affected in Owner's judgement. 3 Any damage to building or site shall be restored to condition on day of bid opening at Contractor's expense, including grass, irrigation systems, paving, curbs, etc. 4 Provide construction site barrier to prevent unauthorized entry into construction areas and as directed by authonties havmg jurisdiction. B Access to Work 1 Existing building stairways and halls, roadways and walks adjoining the building may be used, subject to approval of planned use prior to starting work. 2. Work area and parking shall be per Section 01500, Construction Facilities and Temporary Controls. C Other Work at Site: The Owner does anticipate other building construction occurring concurrently with this project. The Contractor shall coordinate with the other Contractors and their work as required. 1.6 ALTERATIONS TO EXISTING WORK A. Existing finishes and materials shall be altered as shown or as required for a complete installation. In the event of damage, the work includes restoring existing finishes and materials to their condition immediately prior to the award of contract. 1.7 OCCUPANCY BY OWNER A. During the Contractor's performance of the Work, the Owner will continue to occupy the buildings and spaces in the immediate vicinity during its normal hours. Protect safety of building occupants at all times, includmg maintaining usability of exit stairways and corridors. B Interruption of building access and operation will not be permitted. Limit construction operation and methods to those that will not unduly affect the working environment of the Owner's occupied spaces, including noise, dust, odors, hazards and other undesirable effects and conditions. Special caution is emphasized because patients will be occupying this facility during some portions of the construction. TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 1.8 VERIFICATION OF EXISTING CONDITIONS SECTION 01010 PAGE 3 SUMMARY OF WORK A. Project Drawings: Contract Document Drawings do not necessarily represent complete or exact existing conditions of the Project. B Examination of Existing Building and Site 1 Bidders and Contractor's shall examine existing sites and buildings as required pnor to bidding to determine any conditions affecting the Work. Refer and read m detail all aspects of the existing as -built drawings. 2. Contact Owner for arrangements. C. Examination of Original Drawings 1 The Original Drawings and other record drawings are available. 2. Contact Engineer or Owner for arrangements. PART 2 PRODUCTS Not used. PART 3 EXECUTION Not used. END OF SECTION TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified in this section. 1.2 REFERENCES A. A list of standards is located in Section 01091 Reference Standards. 13 DESCRIPTION A. Requirements Specified in This Section 1 Contract time and liquidated damages 2. Contract administration sequence 3 Work sequence requirements B Related Requirements Specified Elsewhere 1 Section 00510 Notice to Proceed 2. Section 00700 General Conditions 3 Section 01026, Payment Procedures 4 Section 01300 Submittals 5 Section 01500 Construction Facilities and Temporary Controls 6 Section 01630 Product Options and Substitutions 7 Section 01700 Project Closeout PART 2 CONTRACT TIME AND LIOUIDATED DAMAGES 2.1 CONTRACT TIME ALLOTTED SECTION 01011 PAGE 1 CONTRACT TIME AND SEQUENCE A. The work shall be substantially completed within one hundred- (100) calendar days of the date of the Notice to Proceed. B Contract Time may be changed only by Section 01036 Change Order Procedures. C Provide overtime as required without additional cost to Owner 2.2 SUBSTANTIAL COMPLETION AND COMPLETION A. Time is of the essence of each and every portion of this Contract: the Contractor shall prosecute the Work regularly diligently and uninterrupted at such rate of progress as will insure completion thereof within the time specified. Proceed per Section 00510, Notice to Proceed. B The Owner intends to occupy that portion of Work complete the day after the Date of Substantial Completion in accordance with the Certificate of Substantial Completion, MA, Document G704 C Affidavit for payment and subsequent release of retamage shall be based on the total retainage for all Work as defined in Section 01010, Summary of Work. Submit Payment Application as outlined below 1 AIA Document G702, covering total work to Date. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 2. AIA Document G703 to itemize each Part of Work for that Part of Work. 3 State of Washington Department of Revenue Agreement between the Owner and Contractor 2.3 LIQUIDATED DAMAGES SECTION 01011 PAGE 2 CONTRACT TIME AND SEQUENCE Certification, as proscribed in the as invoiced to the schedule of values A. The Work of this Contract shall be commenced at once after the issuance of a written "Notice to Proceed" and shall be substantially completed within the specified Contract Time limits. Contractor shall reimburse Owner for any loss suffered through failure to meet the Construction Schedule. Should an extension of time be granted to the Contractor by Change Order signed by the Owner the Contractor shall indemnify and save harmless the Owner and the Engineer from any loss to any other Contractor or subcontractor caused by such extension. B Refer to Article 10. Damages for Delay or Abandonment, of the Agreement between Owner and Contractor for descnption of 'Liquidated Damages. PART 3 CONTRACT ADMINISTRATION SEOUENCE 3.1 DEFINITION A. Contract Administration shall proceed per the following sequence. Deviations, if any shall be only as approved by the Engineer B Responsibility for activities shall be per Section 00510, Notice to Proceed, and per Section 00700 General Conditions. C. Refer to Divisions 1 through 16 Technical Specification for further requirements. 3.2 COMMENCEMENT OF THE WORK A. Shall occur upon issuance of Section 00510 Notice to Proceed. 3.3 PRECONSTRUCTION CONFERENCE A. Submit at this time the following: 1 Section 01300 Construction Progress Schedule. 2. Section 01300 List of Proposed Subcontractors. 3.4 FIRST PROGRESS PAYMENT A. Submittal of Applications for Payment No. 1 (Section 01026, Payment Procedures) shall be preceded by the submittal and approval of the following: 1 Schedule of values per Section 01027 Schedule of Values. 2. Updated construction progress schedule per Section 01310 Progress Schedule. 3 Statement of intent to pay prevailing wages for each trade included in the request in a form agreeable to the Owner The statements shall be approved by the State of Washington, Department of Labor and Industries prior to submission. 3.5 SUBSEQUENT PROGRESS PAYMENTS A. Submittal of Application for Payment (Section 01026, Payment Procedures) shall be accompanied by the submittal of documentation as outlined below 1 Updated construction progress schedule (Section 01310 Progress Schedule) 2. Affidavit of materials stored at site, if applicable TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 3 Affirmative action reports (Section 00821 Equal Employment Opportumty Requirement) 4 Statement of intent to pay prevailing wages for each trade included in the request in a form agreeable to the Owner The statements shall be approved by the State of Washington, Department of Labor and Industries prior to submission. 3.6 SUBSTANTIAL COMPLETION PAYMENT OCCUPANCY A. Submission of Application for Payment and Certificate of Substantial Completion (Section 01026, Payment Procedures) to be submitted following substantial completion procedure. 3.7 FINAL PAYMENT COMPLETION, ACCEPTANCE SECTION 01011 PAGE 3 CONTRACT TIME AND SEQUENCE A. Submission of Application for Payment and Affidavit for Payment of Retained Percentage (Section 01026, Payment Procedures) and other documentation as required by the Owner and/or described in Section 01700 Contract Closeout; final payment of retained percentage shall be for all work, Partial payment of retained percentage shall not be allowed. PART 4 WORK SEOUENCE REOUIREMENTS 4.1 GENERAL A. The Contractor shall schedule and supervise the work to accomplish completion within the Contract Time. B The following conditions shall be met within the Contract Time. C. The Contractor shall schedule any work that impairs Hospital operations to after hours or weekends. D Work in occupied spaces of the Building shall be coordinated with the Owner's representative at least one week in advance of the work. E. All utility and service shutdowns required for connections to existing systems shall be performed after normal business hours at no additional cost. Electrical power interruptions are limited to one hour maximum. F All work performed in occupied areas of the project is to occur between the hours of 6.00 pm and 6:00 am during weekdays and between 6 pm Friday and 6 am Monday on weekends. All areas of the project other than construction areas under the exclusive control of the Contractor are considered occupied. Reference phasing information as indicated for further sequencing guidelines. G All work in the surgery area which involves sawcutting, roto hammering, using power actuated fasteners, or other methods which may produce vibration or sudden noise, shall be performed between the hours of 5 PM and 5 AM Monday through Friday and between the hours of 5 PM Fnday and 5 AM Monday on weekends. All affected occupied areas must be cleaned, all materials and debns removed, and all acoustic ceiling panels replaced, or open areas of ceiling temporarily protected with plastic sheeting prior to 5 AM Monday through Friday H. The Contractor shall clean all dust and debris from the work area and install protection at any openings made in ceilings, walls, and floors by 6 am each morning followmg after -hours work as described in Paragraph 4 O1F All sitework which interferes with roadways on the hospital campus is to occur on weekends between 6 pm Friday and 6 am Monday Steel plates or other adequate support are to be placed over open trenches in roadways and marked with appropriate signage when Contractor is not working. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 5 SEOUENCE OF PHASING 5.1 GENERAL A. The Work will be conducted in phases in order to minimize any service interruption to the Hospital. All phases involve some level of demolition, cutting, and associated patching of areas affected by the work in progress. 5.2 PHASE 1 5.3 PHASE 2 SECTION 01011 PAGE 4 CONTRACT TIME AND SEQUENCE A. Install a new 6' Domestic Water service to the hospital, feeding all existing distribution piping from this service. This work includes a new meter backflow prevention device, and pressure regulating assembly at the service entrance. B Demolish equipment previously abandoned m place and install new 180 °F Domestic Hot Water generation equipment. A. Install a new 6' backflow prevention device and pressure regulating assembly on the existing domestic water service. B Replace the existing 4 domestic water service pipe with new 6' pipe and tie into existing distribution piping. C Demolish abandoned 180 °F Domestic Hot Water heat exchanger and tank. D Install new 120 °F Domestic Hot Water generation equipment. E. Install new Domestic 3 Hot Water and 4 Cold Water risers to the 2 floor area. 5.4 PHASE 3 A. Demolish abandoned 120 °F Domestic Hot Water heat exchanger and tank. B Demolish abandoned 2 floor Domestic Hot Water and Cold Water risers. C Patch and Paint as required. END OF SECTION TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified in this section. 1.2 REFERENCES A. A list of standards is located in Section 01091 Reference Standards. 1.3 SUMMARY SECTION 01014 PAGE 1 PROJECT FINISHES OPENINGS A. Provide new matenals and finishes throughout unless noted or shown otherwise. Where work is not shown, comply with the requirements of this section. 1.4 PRIORITY OF THE DOCUMENTS A. In event of conflict between documents, provide the most expensive work specified, scheduled or shown. Review conflict with Engineer and obtain approval for work to be provided prior to beginning work. B In event of work shown or scheduled, but not specified, provide the work per specifications to be furnished upon request by the Engineer PART 2 ROOM MATERIAL AND FINISH REOUIREMENTS 2.1 GENERAL A. Provide materials and finishes as specified in the applicable Section, and as scheduled and shown in the drawings. B. In addition to work scheduled, provide finish to match existing adjacent work where new work abuts to existing surfaces. C. Examine substrates prior to application of finishes. Application of finish constitutes acceptance of substrate by installer 2.2 CODES A. Conform with Section 01065 Code and Permit Requirements. B Comply with State Fire Marshal's requirements for flame spread and smoke density C. Interior Finishes shall comply with the Building Code and Section 01065 Code and Permit Requirements as follows. Enclosed Vertical Other Rooms Exitways Exitways or Area Class I I II Flame Snread 0 -25 0 -25 26 -75 PART 3 DOOR OPENING REOUIREMENTS NOT USED END OF SECTION TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified in this section. Make particular reference to the following sections: B Section 00003 Table of Contents C Section 01010 Summary of Work D Section 01011 Contract Time and Sequence E. Section 01030 Base Bid and Alternates F Section 01700 Contract Closeout G Section 01710 Final Cleaning 1.2 DESCRIPTION A. Progress payment shall be made per Section 00700, General Conditions, and as specified hereinafter 1.3 INCORPORATED DOCUMENTS A. The following documents are incorporated as a part of the contract documents as if bound herein. 1 Continuation Sheet, AIA Document G703 2 Certificate of Substantial Completion, MA Document G704 3 Consent of Surety Company to Final Payment, MA Document G707 4 Contractor's Affidavit of Release of Liens, MA Document G706A 5 Contractor's Affidavit of Payment of Debts and Claims, AIA Document G706 6 Application and Certificate for Payment, MA Document G702 B The following documents are bound herein and incorporated as a part of the contract documents: 1 Affidavit for Payment of Retained Percentage, Form 1060 C. Payment procedures shall comply with requirements of the above incorporated forms and shall be per Section 00700 General Conditions. PART 2 PRODUCTS Not used. PART 3 EXECUTION 3.1 SCHEDULE OF VALUES A. Submit per Section 01011 Contract Time and Sequence, and Section 01027 Schedule of Values. Form of submission to mclude all divisions and sections included in Section 00003 Table of Contents. B Schedule of Values shall be used only as a basis for application for payment. SECTION 01026 PAGE 1 PAYMENT PROCEDURES TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 3.2 APPLICATION AND CERTIFICATION FOR PAYMENT A. Each application shall consist of AIA Documents G702 and G703 B Submit per Section 01011 Contract Time and Sequence. C. Contractor shall review draft of application with Architect prior to submittal. D Retainage on MA Document G702 shall be per Owner /Contractor agreement. 3.3 REQUEST FOR PAYMENT OF RETAINED PERCENTAGE SECTION 01026 PAGE 2 PAYMENT PROCEDURES E. Statement of intent to pay prevailing wages, for each trade included in the request, in a form agreeable to the Owner The statements shall be approved by the State of Washington Department of Labor and Industries prior to submission. A. The following forms are required. 1 Form 1060 certifying that all payrolls, bills, claims, hens, or any other indebtedness for which the Owner or his property might in any way be responsible have been paid or are otherwise satisfied 2. AIA Document G707 3 MA Document G706A 4 MA Document G706 5 Affidavit of wages paid m form acceptable to Owner Affidavit shall receive certification from the State of Washington, Department of Labor and Industries, prior to submission to Owner 6 Letter of release of liabilities from State of Washington, Department of Labor and Industries. 7 State of Washington Department of Revenue Certification as proscribed in the agreement between the Owner and the Contractor B If required by the Owner provide other data establishing payment or satisfaction of all such obligations such as receipts, releases, and waivers of liens arising out of the contract to the extent and in such form as may be designated by the Owner C. If any subcontractor refuses to furnish a release or waiver required by the Owner the Contractor may furnish a bond satisfactory to the Owner to indemnify him against any such lien. D If any such lien remains unsatisfied after any such payments are made, the Contractor shall refund to the Owner all moneys that the latter may be compelled to pay in discharging such lien, including all cost and reasonable attorney fees. 3.4 CERTIFICATE OF SUBSTANTIAL COMPLETION A. Engineer will issue ALA Document G704 per Section 01011 Contract Time and Sequence. END OF SECTION To This affidavit is executed as a part of the foregoing application for final payment: STATE OF WASHINGTON County of The undersigned, being first duly sworn on oath, disposes and says. 1 That he /she is the of having its principal place of business at 2. That said (by) A F F I D A V I T F O R P A Y M E N T O F R E T A I N E D P E R C E N T A G E ss Contractor is constructing for AFFIDAVIT FOR PAYMENT OF RETAINED PERCENTAGE FINAL PAYMENT 3 That as of this date, all persons, firms, and corporations furnishing labor and/or materials in connection with the above described construction, at the request of and for and on behalf of the Contractor described above, have been paid in full, and no person, firm, or corporation who has furnished labor and/or materials to the Contractor herein for the above described construction or the real property described herein, or the retained percentage of the contractor for labor and materials, except as follows: a. Retained percentages due subcontractors, payable upon payment of retained percentage to Contractor by Owner and b Subcontractor progress payments billed in payment estimate 4 That there are no municipal, state, or federal charges, levies, or taxes, unpaid or delinquent, which constitute an encumbrance, claim, or lien against said construction, or said real property or the Contractor's bond, or the retained percentage of the contract. 5 That this affidavit is made by the Undersigned with a full understandmg of the facts as set forth herein, and for the purpose of inducing the Owner to make payment to the retained percentage of fmal payment to the Contractor on the assurance that there are no hens, claims, or encumbrances, under the contract, which may in any way reflect against: (date) SUBSCRIBED AND SWORN to before me this day of 19 NOTARY PUBLIC m and for the State of Washington, residing at Form 1060 t t t TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified in this section. 1.2 REFERENCES (NOT USED) 1.3 DESCRIPTION A. Provide schedule of value submittals as indicated herein. PART 2 REOUIREMENTS SECTION 01027 PAGE 1 SCHEDULE OF VALUES 2.1 GENERAL A. Prepare per Section 01300 Submittals, Section 00700 General Conditions, and as follows. B. Purpose is to establish value of every item of the work for use in each request for progress payment. C Review outline of proposed schedule with Engineer prior to final submission. 2.2 FORMAT A. Title "Section 01027 Schedule of Values. Type on AIA Document G703 Continuation Sheet. B Break out costs per specification divisions and sections (except Division 0) as listed in Section 00003 Table of Contents, unless other method is agreed upon with the Architect. Break down items into subcomponents, materials, installation, etc. so no line item exceeds $50,000 C. Each cost item shall include its proportionate share of project overhead and profit. D Include line item for `Training, Start-up, and O &M Manuals' equal to 5% (of each) of the contract value for Mechanical work and Electrical work, or $20,000 each, whichever is the lesser E. Include line item for As -built CAD Drawings' equal to 1% (of each) of the contract value for Mechanical work and Electrical work, or $5 000 each, whichever is the lesser 2.3 REQUIRED INFORMATION A. Each element of the project, identified with specification section number and title B Costs for each item C Total of costs which equals the contract sum D Contractor's signature and date 2.4 DISTRIBUTION A. Submit four copies to the Engineer with certification statement included in this section. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 3 SCHEDULE OF VALUES Date: To. From. By (Contractor) (Signature) This is to certify that this Schedule of Values has been prepared in accordance with the contract documents and that values listed are correct and show the proper cost, including overhead and profit, to provide each item of the work. These values shall be the basis for future Application for Payment. END OF SECTION SECTION 01027 PAGE 2 SCHEDULE OF VALUES TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified m this section. 1.2 REFERENCES A. Comply with Section 00030 Invitation to Bid, and Section 00100 Instructions to Bidders. B Each bidder shall state in his bid, m the spaces provided on the Bid Form (Section 00300), the following: 1 Base Bid. Bid for performing the work of the base bid as described below 2. Alternate Bids: Bid for performing additional items of work, omitting items of work, substituting materials or construction for those specified in the base bid, all as described below State the amount to be added to or deducted from the base bid. C No sales tax shall be included for any of the bid prices. D The above terms are used as defined in Section 00100 Instructions to Bidders. 1.3 DESCRIPTION A. Base bid is the sum proposed to perform all general, mechamcal, and electrical work as specified and shown m Divisions 0 through 16 (specifications) and Divisions M, and E (project drawings) also referred to as the contract documents. B The following items are excluded from the above base bid. 1 Work included m the following additive or deductive alternates 2. Work specifically shown or noted as not in contract (NIC) 1.4 DESCRIPTION OF ALTERNATES A. An alternate is an amount proposed by bidders and stated on the Bid Form (Section 00300) for certain construction activities defined in the bidding requirements that may be added to or deducted from base bid amount if the Owner decides to accept a corresponding change in either the amount of construction to be completed or in the products, materials, equipment, systems, or installation methods described in the contract documents. 1.5 ALTERNATES SECTION 01030 PAGE 1 BASE BID AND ALTERNATES ADDENDUM 1 A. Coordination: Coordinate related work and modify or adjust adjacent work as necessary to ensure that work affected by each accepted alternate is complete and fully integrated into the project. B Notification. Immediately following the award of the contract, prepare and distribute to each party mvolved notification of the status of each alternate. Indicate whether alternates have been accepted, rejected, or deferred for consideration at a later date. Include a complete description of negotiated modifications to alternates. C. Schedule 1 A schedule of alternates is included at the end of this section. Specification sections referenced in the schedule contain requirements for materials and methods necessary to achieve the work described under each alternate. 2. Include as part of each alternate miscellaneous devices, accessory objects, and similar items incidental to or required for a complete installation whether or not mentioned as part of the alternate. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 2 PRODUCTS Not used. PART 3 EXECUTION 3.1 GENERAL A. Alternate bids may or may not be accepted by Owner SECTION 01030 PAGE 2 BASE BID AND ALTERNATES ADDENDUM 1 B Bid prices for alternates shall include adjustments in the work of all materials and trades as may be necessary because of additions, deletions, or substitutions. C Rough -ins and all other provisions required for the future installation of items of work omitted in base bid or in deductive alternates shall remain in the contract unless otherwise stated. Refer to drawings or specifications for explanations of cut off points of work remaining. D Work which may be added in alternates shall become part of and be governed by the provisions of the specification sections for like materials and construction. E. In alternate descriptions, reference to architectural drawings shall be interpreted as all- inclusive reference to any other project drawings showing the work. 3.2 SCHEDULE OF ALTERNATES NO ALTERNATES SCHEDULED END OF SECTION TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified in this section. Make particular reference to the following sections: 1 Section 00003 Table of Contents 2. Section 01010 Summary of Work 3 Section 01011 Contract Time and Sequence 4 Section 01030 Base Bid and Alternates 5 Section 01065 Code and Permit Requirements 6. Section 01091 Reference Standards 7 Section 01095 Explanations, Definitions, Abbreviations, Symbols 8 Section 01630, Product Options and Substitutions 9 Section 01700 Contract Closeout 10 Section 01710 Final Cleaning 1.2 DESCRIPTION A. The contract may be changed per Section 00700 General Conditions, and as follows. 1.3 INCORPORATED DOCUMENTS A. The following documents are a part of the contract documents: 1 Change Order Proposal, Form 1038 2. Change Order Form 1039 3 Engineer's Supplemental Instructions, Form 1036 4 Construction Change Directive, Form 1037 B Change order proposals, change orders, engineer's supplemental instructions, and construction change directives shall comply with requirements of the above incorporated forms and shall be per Section 00700 General Conditions. PART 2 PRODUCTS Not used. PART 3 EXECUTION 3.1 ENGINEER'S SUPPLEMENTAL INSTRUCTIONS SECTION 01036 PAGE 1 CHANGE ORDER PROCEDURES A. Engineer's Supplemental Instructions (Form1036) is bound herein and incorporated as a part of the contract documents. B Notify the Engineer immediately if the supplemental instruction is anticipated to require a change to the contract sum or contract time. 3.2 CHANGE ORDER PROPOSALS A. Change Order Proposal (Form 1038) is bound herein and incorporated as a part of the contract documents. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01036 PAGE 2 CHANGE ORDER PROCEDURES B Contractor shall complete proposal portion of form and return original to Engineer for action. C. The Contractor shall not proceed with the work described m the proposal until the proposal is accepted by the Owner 3.3 CONSTRUCTION CHANGE DIRECTIVES A. Construction Change Directive (Form 1037) is bound herem and incorporated as a part of the contract documents. B Proceed with the work described in the construction change directive immediately upon receipt of the signed form. C. Fill in the cost, sign, and forward the construction change directive form with requested backup documents to the Engineer 3.4 CHANGE ORDERS A. Change Order (Form 1039) is bound herein and incorporated as a part of the contract documents. B Accepted change order proposals and construction change directives shall be the basis for contract change orders. C Contract change orders may incorporate more than one change order proposal or construction change directive. END OF SECTION ATTACHMENTS Contractor: C H A N G E O R D E R P R O P O S A L N O PROJECT Olympic Medical Center Domestic Water Supply and Distribution Modifications OWNER Olympic Medical Center OWNER S REPRESENTATIVE TO PROJECT NO CONTRACT DATE COPIES TO Engineers Request: Please furnish your proposal to us for performing the following change(s): BY DATE Contractor Proposal: We propose to perform the change(s) described above for the following change(s) in the Contract Sum and the Contract Time (a detailed cost estimate is attached): Contract Sum. o addition o deduction of (excluding state sales tax) Contract Time: o extension o reduction of calendar days This proposal includes any and all necessary adjustments to the construction schedule and all direct and indirect costs. All further claims for additional compensation, time, or damages arising out of the changed work addressed in this proposal are waived upon the Owner's acceptance of this proposal. BY DATE Engineers Recommendation: We have carefully examined the above proposal, find it to be in order and the cost reasonable, and recommend its acceptance. BY DATE Owner Acceptance: We hereby accept the above proposal. BY DATE Form 1038 C H A N G E O R D E R N O PROJECT Olympic Medical Center Domestic Water Supply and Distribution Modifications PROJECT NO OWNER Olympic Medical Center OWNER S REPRESENTATIVE The Owner and the Contractor agree to the following change(s): ATTACHMENTS ISSUED BY BY CONFIRMED BY Contractor BY AUTHORIZED BY Olympic Medical Center BY CONTRACT DATE Contract Time: Before this Change Order, the date of substantial completion was: The Contract Time change because of this Change Order is: days With this Change Order, the new date of substantial completion will be: Contract Sum The original contract sum was: The net change in the Contract Sum by previously authorized Change Orders is: The amount of this Change Order is: The new Contract Sum will be: The above summary does not reflect changes in the Contract Sum or Contract Time which have been authorized by Construction Change Directive. This Change Order becomes valid once signed by the Owner, Contractor, and Engineer, and is effective on the date of Owner's Authorization. DATE DATE DATE Form 1039 PROJECT Olympic Medical Center Domestic Water Supply and Distribution Modifications OWNER Olympic Medical Center OWNER S REPRESENTATIVE TO COPIES TO ATTACHMENTS Issued by By Accepted by Contractor By E N G I N E E R S S U P P L E M E N T A L I N S T R U C T I O N N O PROJECT NO CONTRACT DATE Proceed immediately with the following at no change in the Contract Time or the Contract Sum. If you believe this Supplemental Instruction requires a change in either the Contract Time or Contract Sum, contact the Engineer five (5) days of receipt and do not proceed with the following. Otherwise, this change(s) shall be binding to the contract. Date: Date: Form 1036 C O N S T R U C T I O N C H A N G E D I R E C T I V E N O PROJECT NAME DATE CONTRACT DATE OWNER OWNER S REPRESENTATIVE TO COPIES TO By. Owner Directive Recommendation Make the following change(s) in this contract ATTACHMENTS ADJUST THE CONTRACT SUM AS FOLLOWS ADJUST THE CONTRACT TIME AS FOLLOWS PROJECT NO- FILE NAME CD Date: Upon receipt of this signed document, you are hereby directed to proceed immediately with the change(s) described above. By- Date: Contractor Agreement /Disagreement We have carefully examined the above adjustment and (o agree) (o disagree) with the adjustments to the Contract Sum and Contract Time. By- Date: Following agreement by the Contractor on above adjustments to the Contract Sum and Contract Time, a Change Order will be issued. Form 1037 TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified in this section. 1.2 REFERENCES A. A list of standards is located in Section 01091 Reference Standards. 1.3 DESCRIPTION SECTION 01045 PAGE 1 CUTTING AND PATCHING A. Definition. Cutting and patching is hereby defined to include but is not necessarily limited to the cuttmg and patching of nominally completed or previously existing work in order to accommodate the coordination of work or the installation of other work or to uncover other work for access or inspection or to obtain samples for testing or for similar purposes and is defined to exclude integral cutting and patching during the manufacturing, fabricating, erecting, and installing process for individual units of work. Drillmg the work to install fasteners and similar operations are included under their specific sections. B General Work: The Contractor represents that he has carefully reviewed all demolition, removal, modification, cutting, and patching requirements of all subtrades and that he has included in his bid the cost for all such requirements for work specified and as further stated below C Mechanical and Electrical Work, Divisions 15 and 16, and Site Utilities: The Contractor represents that he has advised his bidders for the mechanical and electrical work to include in their work all costs of cutting, patching, and coring; disconnecting electrical services; disconnecting and capping utility lines at present locations; connections to new locations and modification in piping runs; and electrical devices, as may be required for the installation and completion of other work in the area. The Contractor represents that he has reviewed the site and will remove and replace any and all mechanical and electrical items as required for new work whether shown on the drawings or not to produce a complete product as required by code and implied by the balance of the contract documents. 1.4 SUBMITTALS A. Comply with Section 01300 Submittals. 1.5 QUALITY ASSURANCE A. General. Comply with Section 01400 Quality Control. B Requirements for Structural Work: Do not cut and patch structural work in a manner resulting in a reduction of load- carrying capacity or load/deflection ratio. Notify Engineer if work resulting in structural integrity loss is apparent. C. Operational and Safety Limitations: Do not cut and patch operational elements and safety- related components in a manner resulting in a reduction of capacities to perform in a manner intended or resulting in decreased operational life, increased maintenance, or decreased safety D Visual Requirements: Do not cut and patch work which is exposed to the exterior or exposed in occupied spaces of the building in a manner resulting in a reduction of visual qualities or resulting in substantial evidence of the cut and patch work, both as judged solely by the Engineer Remove and replace work judged by the Engineer to be visually unsatisfactory 1.6 DELIVERY STORAGE, AND HANDLING A. Comply with Section 01610 Delivery Storage, and Handling. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 1.7 PROJECT CONDITIONS A. Verify conditions at site affecting work to ensure the best and most complete cutting and patching per industry standards. B Comply with Section 02070 Selective Demolition. 1.8 SCHEDULING A. Comply with Section 01310 Progress Schedule. 1.9 WARRANTY A. Comply with Section 01745 Warranty Procedures. PART 2 PRODUCTS 2.1 MATERIALS A. Except as otherwise indicated or approved by the Engineer provide materials for cutting and patching which will result in equal or better work than the work being cut and patched in terms of performance characteristics and including visual effect where applicable. Comply with the requirements and use materials identical, including color, with the original where feasible and where recognized that satisfactory results can be produced thereby PART 3 EXECUTION 3.1 INSPECTION SECTION 01045 PAGE 2 CUTTING AND PATCHING A. Inspect existing conditions, including elements subject to damage or movement, during cutting and patching. B Inspect after uncovering cutting and patching. C Beginning of cutting or patching means acceptance of existing conditions. 3.2 PREPARATION A. Temporary Support: Provide adequate temporary support for work to be cut to prevent failure. Do not endanger other work. B Protection: Provide adequate protection of other work during cutting and patching to prevent damage and provide protection of the work from adverse weather exposure. Take precautions not to cut existing pipe, conduit, or duct serving the building but scheduled to be relocated until provisions have been made to bypass them. 3.3 PERFORMANCE A. General 1 Execute cutting, fitting, and patching, mcluding excavation and fill, to complete work and to. a. Fit the several parts together to integrate with other work. b Uncover work to install ill -timed work. c. Remove and replace defective and nonconforming work. d. Remove samples of installed work for testing. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01045 PAGE 3 CUTTING AND PATCHING e. Provide openings in elements of work for penetrations of mechanical and electrical work. 2. All work to be performed in a "workmanlike" manner Employ skilled tradesmen to perform cutting and patching. Except as otherwise indicated or approved by the Engineer proceed with cutting and patching at the earliest feasible time, in each instance, and perform the work promptly 3 Execute work by methods to avoid damage to other work and to provide proper surfaces to receive patching and finishing. 4 If possible, employ original installer or fabricator to perform cutting and patching for sight- exposed surfaces. 5 Restore work with new products in accordance with requirements of contract documents. 6 Fit work airtight to pipes, sleeves, ducts, conduit, and other penetrations through surfaces. 7 At penetrations of fire -rated material, provide proper thickness of the construction element to maintain the required fire rating. For penetrations and recessed items larger than or more numerous than allowed by Uniform Building Code Section 709 7 provide appropriate blocking, and continuation of the construction element to maintain the required fire ratmg. 8 Refinish surfaces to match adjacent fmishes. For continuous surfaces, refinish to nearest intersection, for an assembly refinish entire unit. B Cutting 1 Cut work by methods least likely to damage work to be retained and work adjoining. Review proposed procedure with original installer where possible and comply with his recommendations. 2. In general, where mechanical cuttmg is required, cut work with sawing and grinding tools, not with hammering and chopping tools. Core drill openings through concrete work. C. Patching 1 Patch with seams which are durable and as invisible as possible. Comply with specified tolerances of the work. Where feasible, inspect and test patched areas to demonstrate integrity of work. 2. Restore exposed finishes of patched areas and, where necessary extend finish restoration onto retained work adjoining in a manner which will eliminate evidence of patching. 3 Where patch occurs in a smooth painted surface, extend final paint coat over the entire unbroken surface containing the patch. D Cutting and Patching for Work by Subcontractors: Cutting and patching for mechanical and electrical work will be included in the cost for mechanical and electrical work, respectively and will be performed in accordance with this section and Division 15 Mechanical, and Division 16, Electrical. See Divisions 15 and 16 for additional instructions. 3.4 FIELD QUALITY CONTROL A. Comply with Section 01400, Quality Control. B Provide experienced supervision of all elements of the work of this section. 3.5 CLEANING AND PROTECTION A. Comply with Section 01500, Construction Facilities and Temporary Controls, and Section 01710 Final Cleaning. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS END OF SECTION SECTION 01045 PAGE 4 CUTTING AND PATCHING B Thoroughly clean areas and spaces where cutting and patching is performed or used as access. Remove completely paint, mortar oils, putty and items of similar nature. Thoroughly clean piping, conduit, and similar features before painting or other finishing is applied. Restore damaged pipe covering to its original condition. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified in this section. 1.2 REFERENCES A. A complete list of standards is located m Section 01091 Reference Standards. 1.3 DESCRIPTION A. The purpose of this section is to provide instruction relating to the design and construction of anchorage requirements for mechanical and electrical equipment and components. It is required that these items be anchored to the facility in a manner whereby the overall reliability of the facility is not compromised. B Unless otherwise determined by the Engineer it is not intended that any item of purchased equipment be modified to meet the requirements of this section. C. Related work specified elsewhere includes: 1 Division 15 Mechanical 2. Division 16, Electrical 1.4 INSPECTION 1.5 GENERAL CONNECTION REQUIREMENTS 1.6 DISTRIBUTION OF GRAVITY AND SEISMIC LOADS TO STRUCTURE SECTION 01064 PAGE 1 SEISMIC ANCHORING A. Installation of all wedge- anchors shall be performed under the continuous inspection of a certified inspector B Field tests of the anchorage shall be performed by a licensed testing laboratory under the supervision of a certified inspector A. All supports and connections shall be designed by a registered structural engineer licensed in the State of Washington in accordance with the Umform Building Code, Zone 3 The Contractor shall retain this engineer to perform the design work. B. SMACNA guidelines shall be used for the design of seismic restraints of mechanical systems (and cabinets), with the additional requirements dictated by Part 1 03 above and the specific requirements and exceptions specified in this section. C Acquisition of design data and installation of gravity and seismic anchorages (restraints) shall be the responsibility of the Contractor unless otherwise noted in this section. Design data and shop drawings shall be provided in accordance with Part 1 06 below A. It is the responsibility of the Contractor to see that the combmed equipment and system and piping loads do not exceed the capacity of any individual supporting structural member or group of structural members. B Supplemental structural distribution members shall be required when equipment gravity and seismic loads exceed design loads shown on the structural drawings and specifications. Requirements will be established by the Engineer TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01064 PAGE 2 SEISMIC ANCHORING C. All systems and equipment shall be connected to the building's structural system in a rigid manner except units with special vibration isolation mountmg requirements. D The Contractor shall make available to the Engineer that information required to verify the anchorage (restraint) of the following critical equipment: 1 Domestic hot water heating and circulation pumps 2. Storage tanks E. Information to be provided shall include, but not necessarily be limited to, the following: 1 Center of gravity 2. Weight 3 Footprint 4 Space envelope 5 Tie -down provisions 1.7 CONNECTION REQUIREMENTS BY LOCATION AND STRUCTURAL MEMBER A. Slabs on Grade 1 Conduits, pipe, and ducts may be fastened to the grade slab with supports spaced in accordance with the requirements of Division 15, Mechanical, and Division 16, Electrical. 2. For heavy building equipment (500 pounds or more), submit information on the following for review a. Weight b. Dimensions c. Center of gravity d. Vibration cnteria e. Base connection details 3 The type of fastener to be used on the grade slab connections shall be either cast -in -place anchor bolts or wedge anchors as specified in Part 1 08 below B Suspended Slabs 1 Same as requirements for Part 1 07A above with modifications specified in Part 1 07E below 2. For heavy building equipment (500 pounds or more), submit information on the following for review a. Weight b. Dimensions c. Center of gravity d. Vibration criteria e. Base connection details 3 The type of fastener to be used on the suspended floor and roof slabs shall be wedge anchors as specified in Part 1 08 below C Suspended Ceilings: Support and brace m accordance with UBC requirements. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01064 PAGE 3 SEISMIC ANCHORING D Lighting Fixtures. In suspended ceilings, provide auxiliary supports to the structure in accordance with UBC requirements. E. Equipment and Systems Suspended from Underside of Suspended Slabs or Roof 1 Provide gravity hangers or frames for conduit and pipes running perpendicular to the floor joists or beams. Space the hangers as follows: Pine Size 2 1/2 inch 4 -inch 6 -inch 8 -inch 10 -inch and over Maximum Snacina 11 feet 14 feet 16 feet 14 feet Layout subject to approval of Engineer 2. Provide gravity hangers at 10 feet maximum for ducts running perpendicular to joists and beams. 3 Pipes, conduits, and ducts that are oriented parallel to joists or beams shall have vertical supports spaced at a maximum of 10 feet. Supports shall be attached to spreader beams connected to two or more joists as required by the Architect. 4 Lateral or transverse seismic sway bracing shall be provided at 25 feet maximum. It may be anchored at each girder that is oriented perpendicular to the pipe, conduit, or duct. Location of the intermediate bracing between main girder lines shall be staggered for the individual runs and trades to avoid the concentration of loads on any individual joist or beam. 5 Longitudinal seismic bracing may be located at girders, with a maximum spacing of 50 feet on center and at ends, turns, and bends with the same restriction as noted in Part 1 07E.4 above. F Vertical Runs Between Floors: Provide tube or metal stud supports in accordance with requirements of this section. Connect to concrete floor or steel framing as noted in Part 1 08 below 1.8 GENERAL CONNECTIONS TO STRUCTURE A. The following wedge- anchors (approved by ICBO) may be used as attachments to the concrete slabs. Phillips Red -head, Parabolt, Dynabolt, Star and Ramset For seismic design of the anchorage, a safety factor of 3 shall be used with the ultimate -rated capacity of the anchorage. For gravity load design at working stress, a safety factor of 5 shall be applied to the ultimate rated capacity of the anchorage. These safety factors apply for continuous inspection, as specified in Part 1 10 below Installation of wedge anchors shall be field tested as specified in Part 1 10 below B At suspended slabs, wedge anchors shall be located at the thickened areas of slabs with metal deck. C. Welded and bolted connections are not permitted to the main structural members (e.g. beams, girders, columns, braces, etc.) except as noted in the following or by special approval. 1 Clip angles or plate angles may be welded to structural columns, girders, and beams (flanges and webs) with 3/16 -inch by 3 -inch maximum fillet welds. 2. Verify all bolted connections used to webs of steel shapes with Architect. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 1.9 CERTIFICATION OF CONNECTION DESIGN SECTION 01064 PAGE 4 SEISMIC ANCHORING D Clamps with positive grip or threaded fasteners may be used to attach to steel beam or girder webs. No "C' clamps are permitted. A. All design data and shop drawings shall be submitted for approval by the Architect before the equipment anchorage is fabncated or installed. Allow 4 weeks from time of submittal of design data and shop drawings for review The following information must be included in the design data and shop drawings. 1 Exact dimension and intended locations of each unit 2. Verification and location of weight (e.g. plan and height location of the center of gravity) 3 Scale drawings showing base details with original mtended connection system 1.10 FIELD TEST A. A calibrated torque wrench shall be used to field test the installation of selected wedge anchorage. The wrench shall be calibrated by a licensed testing laboratory through tensile tests on the wedge- anchors. In the field verification test, the wedge- anchors shall be torque- tested to 1/2 the ultimate pull -out capacity B Fifty percent of the wedge anchors shall be field- tested if their design tensile load is more than 250 pounds. If the design tensile load is 250 pounds or less, 10 percent of the anchorages shall be field- tested. C. One percent of the wedge- anchors shall be field- tested for withdrawal at 1 1/2 times the design loadings. PART 2 PRODUCTS Not used. PART 3 EXECUTION Not used. END OF SECTION TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified in this section. 1.2 REFERENCES A. A list of standards is located in Section 01091 Reference Standards. 1.3 APPLICABLE CODES AND ORDINANCES A. Uniform Building Code, latest edition B Uniform Mechanical Code, latest edition C. Uniform Fire Code, latest edition D Life Safety Code, NFPA 101 latest edition E. Uniform Plumbing Code, latest edition F Washington State Board of Health Hospital Rules and Regulations, latest edition, with Amendments G State Fire Marshal Requirements H. State Electrical (National Electrical Code, latest edition) I. State Environmental Protection Act J WAC 212 14 State Fire Alarm Code K. City of Port Angeles Building and Zoning Code PART 2 BUILDING CODE REOUIREMENTS 2.1 REFERENCED CODE A. The Uniform Building Code, latest edition 2.2 PROJECT CLASSIFICATION A. Seismic Zone: No. 3 B Fire Zone: N/A C. Occupancy Groups 1 Fl D Construction Type: Type V -N 1 Type of Construction -Fire Resistive Requirements Element V -N Shaft enclosures 1 Hour* SECTION 01065 PAGE 1 CODE AND PERMIT REQUIREMENTS TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01065 PAGE 2 CODE AND PERMIT REQUIREMENTS 711.3. In other than Group I Occupancies, openings that penetrate only one floor and are not connected with openings communicating with other stories or basements and that are not concealed within building construction assemblies need not be enclosed. E. Fire Protection: Building is protected throughout by fire sprinklers by decision of Owner PART 3 ENERGY CODE REOUIREMENTS 3.1 GOVERNING CODE A. Washington State Energy Code, WAC 51 11 latest edition. The following sections apply to this building. 1 Section 101.3.2 Application to Existing Building 3.2 PROJECT CLASSIFICATION AND ANALYSIS A. Value of alteration does not exceed 60 percent of the replacement value of the existing building. PART 4 PERMITS AND FEES 4.1 GENERAL A. Comply with Section 00510 Form of Agreement. B Owner shall pay for permit review fees and obtain and pay for the Port Angeles building permit. The Contractor shall obtain and pay for all additional permits, approvals, licenses, fees, bonds, and inspections necessary for the proper execution and completion of the Work. Any drawings, received from governing agencies, which are obtained by the Contractor and have corrective notes attached or on such drawings shall be reviewed by the Contractor prior to construction. Notify Engineer of any corrective notes prior to doing the Work. C Contractor shall coordinate and obtain all Certification for Owner's occupancy and use of this project or portions of this Work. END OF SECTION TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified in this section. 1.2 USE OF STANDARDS A. Not all orgamzations listed below are referenced in the Contract Documents. This list is provided to help the Contractor locate referenced standards, and every effort has been made to provide accurate information. The Contractor is responsible for adherence to all standards referenced in the Contract Documents whether or not they are included in this section. 1.3 INDUSTRY STANDARDS SECTION 01091 PAGE 1 REFERENCE STANDARDS A. Applicability of Standards: Except where the Contract Documents include more stringent requirements, applicable construction industry standards have the same force and effect as if bound or copied directly into the Contract Documents. Such standards are made a part of the Contract Documents by reference. Individual sections indicate which codes and standards the Contractor must keep available at the project site for reference. B Publication Dates: Where the date of issue of a reference standard is not specified, comply with the standard in effect as of date of Contract Documents. C Updated Standards: At the request of the Engineer Contractor or authority having jurisdiction, submit a change order proposal where an applicable code or standard has been revised and reissued after the date of the Contract Documents and before performance of work affected. The Engineer will decide whether to issue a change order to proceed with the updated standard. D Conflictmg Requirements 1 Where compliance with two or more standards is specified and they establish different or conflicting requirements for minimum quantities or quality levels, the most stringent requirements will be enforced unless the Contract Documents indicate otherwise. Refer requirements that are different but apparently equal, and uncertainties as to which quality level is more stringent to the Engineer for a decision before proceeding. 2. In every instance, the quantity or quality level shown or specified shall be the minimum to be provided or performed. The actual installation may comply exactly within specified tolerances, with the minimum quantity or quality specified, or it may exceed that minimum within reasonable limits. In complying with these requirements, indicated numeric values are minimum or maximum values, as noted, or appropriate for the context of the requirements. Refer instances of uncertainty to the Engineer for a decision before proceeding. E. Copies of Standards 1 Each entity engaged in construction on the project is required to be familiar with industry standards applicable to that entity's construction activity Copies of applicable standards are not bound with the Contract Documents. 2. Where copies of standards are needed for performance of a required construction activity the Contractor shall obtain copies directly from the publication source. F Abbreviations and Names: Trade association names and titles of general standards are frequently abbreviated. The following acronyms or abbreviations as referenced in Contract Documents are defined to mean the associated names. Names and addresses are subject to change and are believed to be, but are not ensured to be, accurate and up to date as of date of Contract Documents. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 1.4 LIST OF STANDARDS AA Aluminum Association 900 19th Street NW Suite 300 Washington, D C. 20006 (202) 862 5100 DAF -45 Designation System for Aluminum Finishes AAMA American Architectural Manufacturers' Association 2700 River Road, Suite 118, Des Plaines, Illinois 60018 (312) 699 -7310 AASHTO American Association of State Highway and Transportation Officials 444 North Capitol Street, Suite 225 Washington, D C 20001 (202) 624 -5800 AATCC American Association of Textile Chemists and Colonsts P 0 Box 12215 Research Triangle Park, North Carolina 27709 (919) 549-8141 ACI American Concrete Institute P 0 Box 19150 (313) 532 2600 214 301- 84(88) 304 315 318 506R 506.2 Detroit, Michigan 48219 SECTION 01091 PAGE 2 REFERENCE STANDARDS Recommended Practice for Evaluation of Strength Results of Concrete Specifications for Structural Concrete for Buildings Recommended Practice for Measuring, Mixing, Transporting, and Placing Concrete Manual of Standard Practice for Detailmg Reinforced Concrete Structures Building Code Requirements for Reinforced Concrete Recommended Practice for Shotcreting Materials, Proportioning, and Application of Shotcrete AGC Associated General Contractors of America 1200 Westlake North, Seattle, Washington 98109 (206) 284 -0061 AHA Amencan Hardboard Association 520 N Hicks Road, Palatine, Illinois 60067 (312) 934 -8800 AI Asphalt Institute Asphalt Institute Building, College Park, Maryland 20740 (301) 277 -4258 AIA American Institute of Architects 1735 New York Avenue Northwest, Washington, D C 20006 (202) 626-7300 AISC American Institute of Steel Construction 400 North Michigan Avenue, 8th Floor Chicago, Illinois 60611 Test TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01091 PAGE 3 REFERENCE STANDARDS (312) 670 -2400 AISI American Iron and Steel Institute 1133 Fifteenth Street NW Washington, D C. 20036 (202) 452 7100 Specification for Design of Cold- Formed Steel Structural Members ALI Associated Laboratories 641 S Vermont Street, Palatme, Illinois 60067 (312) 358 -7400 ALSC American Lumber Standards Committee P 0 Box 210 Germantown, Maryland 20874 (301) 972 1700 AMCA Air Movement and Control Association 30 W University Drive, Arlington Heights, Illinois 60004 (312) 394 -0150 ANSI American National Standards Institute 1430 Broadway New York, New York 10018 (212) 354 -3300 Al0 Series Safety Requirements for Construction and Demolition APA American Plywood Association P 0 Box 11700 Tacoma, Washington 98411 (206) 565 -6600 APWA American Public Works Association, Washington Chapter Standard Specifications for Municipal Public Works Construction ASHRAE American Society of Heating, Refrigerating, and Air Conditioning Engineers 1791 Tullie Circle NE, Atlanta, Georgia 30329 (404) 636-8400 Handbook, Fundamentals (1981 Errata) ASM Architectural Specification Manual ASME American Society of Mechanical Engmeers 345 East 47th Street, New York, New York 10017 (212) 705 -7722 Elevator Code ASPE American Society of Plumbing Engineers 3617 Thousand Oaks Boulevard, Suite 210, Westlake, California 91362 (805) 495-7120 ASTM American Society for Testing and Materials 1916 Race Street, Philadelphia, Pennsylvania 19103 (215) 299 -5400 TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS Standards in Building Codes A36 Standard Specification for Structural Steel A53 Pipe, Steel, Black and Hot Dipped, Zinc- Coated Welded and Seamless A82 Steel Wire, Plain, for Concrete Reinforcement Al20 Pipe, Steel, "Black and Hot Dipped Zinc- Coated (Galvanized) Welded and Seamless, for Ordinary Uses Al23 Zinc (Hot -Dip Galvanized) Coatmgs on Iron and Steel Products A153 A167 A185 Al93/A193M A276 A307 A312/A312M A361 A366 A446/A446M A500 A501 A525 General Requirements for Steel Sheet, Zinc- Coated (Galvanized) by the Hot -Dip Process A526/A526M A527/A527M A554 A563 A569/A569M A570/A570M A611 A615 A775/775M A780 A786/A786M B32 B209 B211 SECTION 01091 PAGE 4 REFERENCE STANDARDS Zinc Coating (Hot Dip) on Iron and Steel Hardware Stainless and Heat Resisting Chromium- Nickel Steel Plate, Sheet, and Strip Steel Welded Wie Fabnc, Plain, for Concrete Reinforcement Alloy -Steel and Stainless Steel Bolting Mateials for High Temperature Service Stainless Steel and Heat Resisting Steel Bars and Shapes Carbon Steel Bolts and Studs, 60,000 PSI Tensile Strength Seamless and Welded Austenitic Stainless Steel Pipes Steel Sheet, Zinc- Coated (Galvanized) by the Hot -Dip Process for Roofing and Siding Steel, Sheet, Carbon, Cold- Rolled, Commercial Quality Steel Sheet, Zinc- Coated (Galvanized) by the Hot -Dip Process, Structural (Physical) Quality Cold- Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes Hot Formed Welded and Seamless Carbon Steel Structural Tubing Steel Sheet, Zinc- Coated (Galvanized) by the Hot -Dip Process, Commercial Quality Steel Sheet, Zinc- Coated (Galvanized) by the Hot -Dip Process, Lock Forming Quality Welded Stainless Steel Mechanical Tubing Carbon and Alloy Steel Nuts Steel, Carbon (0 15 Maximum, Percent), Hot Rolled Sheet and Strip Commercial Quality Steel, Sheet and Strip, Carbon, Hot Rolled, Structural Quality Steel, Sheet, Carbon, Cold- Rolled, Structural Quality Deformed and Plain Billet -Steel Bars for Concrete Reinforcement Epoxy- Coated Reinforcing Steel Bars Standard Practice for Repair of Damaged Hot -Dip Galvanized Coatings Rolled Steel Floor Plates Solder Metal Aluminum and Aluminum -Alloy Sheet and Plate Aluminum and Aluminum -Alloy Bar, Rod, and Wire TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01091 PAGE 5 REFERENCE STANDARDS B221 Aluminum and Aluminum -Alloy Extruded Bars, Rods, Wire, Shapes, and Tubes B316 Aluminum and Aluminum -Alloy Rivet and Cold- Heading Wire and Rods B429 Aluminum -Alloy Extruded Structural Pipe and Tube C33 Concrete Aggregates C36 Gypsum Wallboard C42 Standard Test Method for Obtaining and Testmg Drilled Cores and Sawed Beams of Concrete C94 Ready -Mix Concrete C143 Method of Test of Slump of Portland Cement Concrete C150 Portland Cement C260 Air Entraining Admixtures for Concrete C332 Lightweight Aggregates for Insulating Concrete C495 Compressive Strength of Lightweight Insulating Concrete CS 13 Securing, Preparing, and Testing Specimens from Hardened Lightweight Insulating Concrete for Compressive Strength C518 Standard Test Method for Steady -State Heat Flux Measurements and Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus C578 Preformed, Cellular Polystyrene Thermal Insulation C612 Mineral Fiber Block and Board Thermal Insulation C665 Mineral -Fiber Blanket Thermal Insulation for Light Frame Construction and Manufactured Housing D146 Methods of Sampling and Testing Bitumen- Saturated Felts and Fabrics Used in Roofing and Waterproofmg D412 Standard Test Methods for Rubber Properties in Tension D573 Standard Test Method for Rubber Deterioration in an Air Oven D624 Test Method for Rubber Property- Tear Resistance D746 Standard Test Method for Brittleness Temperature of Plastics and Elastomers by Impact D882 Test Methods for Tensile Properties of Thin Plastic Sheeting D1149 Standard Test Method for Rubber Deterioration Surface Ozone Cracking in a Chamber D1751 Preformed Expansion Joint Fillers for Concrete Paving and Structural Construction (Nonextruding and Resilient Bituminous Types) D1752 Preformed Sponge Rubber and Cork Expansion Joint Fillers for Concrete Paving and Structural Construction D1938 Test Method for Tear Propagation Resistance of Elastic Film and Thin Sheeting by a Single -Tear Method D2626 Specification for Asphalt- Saturated and Coated Organic Felt Base Sheet Used m Roofmg D4637 Vulcanized Rubber Sheet Used in Single -Ply Roof Membrane E84 Standard Test Method for Surface Burning Characteristics of Building Material TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01091 PAGE 6 REFERENCE STANDARDS E119 Standard Test Methods for Fire Tests of Building Construction and Materials E136 Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 Degrees C E605 Standard Test Methods for Thickness and Density of Sprayed Fire Resistive Material Applied to Structural Members E736 Standard Test Method for Cohesion/Adhesion of Sprayed Fire Resistive Materials Applied to Structural Members AWI Architectural Woodwork Institute 13924 Braddock Road, Suite 100 Centreville, Virginia 22020 (703) 222 1100, Fax (703) 222 2499 Architectural Woodwork Quality Standards, Guide Specifications and Quality Certification Program (referred to in contract documents as AWI quality standards AWPA American Wood Preservers' Association P 0 Box 849 Stevensville, Maryland 21666 (301) 643-4163 AWPB American Wood Preservers' Bureau P 0 Box 5283 Springfield, Virginia 22150 (703) 339 -6660 AWPI American Wood Preservers' Institute 1651 Old Meadow Road, McLean, Virginia 22101 AWS American Welding Society P 0 Box 351040 550 LeJeune Road Northwest, Miami, Florida 33135 (305) 443 -9353 D1 1 Structural Welding Code -Steel D1.2 Structural Welding Code D1.3 Structural Welding Code -Sheet Steel D1 4 Structural Welding Code Reinforcing Steel AWWA American Water Works Association 6666 W Quincy Avenue, Denver Colorado 80235 (303) 794-7711 BANC Brick Association of North Carolina P 0 Box 13290 Greensboro, North Carolina 27415 (919) 273 -5566 BHMA Builders' Hardware Manufacturers Association 60 East 42nd Street, Room 511 New York, New York 10165 (212) 682-8142 CRSI Concrete Reinforcing Steel Institute 933 Plum Grove Road, Schaumburg, Illmois 60195 (312) 490 -1700 TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01091 PAGE 7 REFERENCE STANDARDS MSP 1 Manual of Standard Practice Placing Reinforcing Bars Bar Support Specifications CSI The Construction Specifications Institute 601 Madison Street, Alexandria, Virginia 22314 (703) 684-0300 CTI Ceramic Tile Institute of America 700 North Virgil Avenue, Los Angeles, California 90029 (213) 660 -1911 FGMA Flat Glass Marketing Association White Lakes Professional Building, 3310 West Harrison, Topeka, Kansas 66611 (913) 266 -7013 Glazing Manual Sealant Manual FM Factory Mutual Engineering and Research 1151 Boston Providence Turnpike, Norwood, Massachusetts 02062 (617) 762 -4300 FMS 1 28 Insulated Steel Deck FMS 1 -49 Perimeter Flashing FMS P7825 Approval Guide GA Gypsum Association 1603 Orrington Avenue, Evanston, Illinois 60201 (312) 491 1744 GTA Glass Tempering Association 66 -9 -20 Specification for Ceramic Enameled Spandrel Glass Fully Tempered or Heat Strengthened IEEE Institute of Electrical and Electronic Engineers 345 East 47th Street, New York, New York 10017 (212) 705-7900 IGCC Insulating Glass Certification Council Route 11 Industrial Park, Cortland, New York 13045 (607) 753-6711 MLA Metal Lath Association 221 North LaSalle Street, Chicago Illinois 60601 ML /SFA Metal Lath/Steel Framing Association 600 South Federal Street, Suite 400, Chicago, Illinois 60605 (312) 922-6222 Specification for Metal Lathign and Furring NAAMM National Association of Architectural Metal Manufacturers TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01091 PAGE 8 REFERENCE STANDARDS 600 S Federal Street, Suite 400 Chicago, Illinois 60601 (312) 922 -6222 MBG 531 Metal Bar Grating Manual Metal Finishes Manual NBS National Bureau of Standards Washington, D C. 20234 NCMA National Concrete Masonry Association P O Box 781 Herndon, Virginia 22070 (301) 435 -4900 Tek Bulletin No. 45 NCRPM National Council on Radiation Protection and Measurement 7910 Woodmont Avenue, Suite 1016 Bethesda, Maryland 20814 (301) 657 2652 NEC National Electric Code (from NFPA) NECA National Electrical Contractors Association 7315 Wisconsin Avenue, Bethesda, Maryland 20814 (301) 657 3110 NJG -6 Temporary Job Utilities and Services NEII National Elevator Industry Inc. 630 Third Avenue, New York, New York 10016 (212) 986 -1545 Minimum Passenger Elevator Requirements for the Handicapped NEMA National Electrical Manufacturer's Association 2101 L Street NW Suite 300, Washington, D C 20037 (202) 457-8700 NFPA National Fire Protection Association Batterymarch Park, Quincy Massachusetts 02269 (617) 770 -3000 80 Standard for Fire Doors and Windows 241 Buildmg Construction and Demolition Options 252 Standard Methods of Fire Tests of Door Assemblies NHLA National Hardwood Lumber Association P 0 Box 34518, Memphis, Tennessee 38184 (901) 377 1818 NTMA National Terrazzo and Mosaic Association 3166 Des Plaines Avenue, Suite 132, Des Plames, Illmois 60018 (312) 635 -7744 NWWDA National Wood Window and Door Association (formerly NWMA) 1400 E. Touhy Avenue #G54 Des Plaines, Illinois 60018 (312) 299 -5200 TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS s I.S 1 Industry Standard for Wood Flush Doors SECTION 01091 PAGE 9 REFERENCE STANDARDS PCI Prestressed Concrete Institute 175 W Jackson Boulevard, Chicago, Illinois 60604 (312) 786 -0300 MNL 116 Manual for Quality Control for Plants and Production of Precast and Prestressed Concrete Products MNL 117 Manual for Quality Control for Plants and Production of Architectural Precast Concrete Products MNL 127 Recommended Practice for Erection of Precast Concrete PDCAPaintmg and Decorating Contractors of America 614 Industry Drive, Tukwila, Washington 98188 (206) 364 -5165 Architectural Specification Manual SAMA Scientific Apparatus Makers Association 1101 Sixteenth Street NW Washington, D C. 20036 (202) 223-1360 SDI Steel Door Institute c/o A. P Wherry and Associates, Inc. 712 Lakewood Center N, 14600 Detroit Avenue, Cleveland, Ohio 44107 (216) 226 -7700 105 Recommended Erection Instructions for Steel Frames SGCC Safety Glazing Certification Council Route 11 Industrial Park, Cortland, New York 13045 (607) 753-6711 SJI Steel Joist Institute 1205 48th Street North, Suite A, Myrtle Beach, South Carolina 29577 (803) 449-0487 SMACNA Sheet Metal and Air Conditioning Contractors National Association P 0 Box 70, Merrifield, Virginia 22116 (703) 790-9890 Architectural Sheet Metal Manual SSPC Steel Structures Painting Council 4400 Fifth Avenue, Pittsburgh, Pennsylvania 15213 (412) 268-3327 PA 1 Shop, Field, and Maintenance Painting Paint 12 Cold- Applied Asphalt Mastic (Extra Thick Film) Paint 20 Zinc -Rich Primers (Type I, 'Inorganic, and Type II, "Organic SP 1 Solvent Cleaning SP 3 Power Tool Cleaning TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01091 PAGE 10 REFERENCE STANDARDS SP 5 White Metal Blast Cleaning SP 6 Commercial Blast Cleaning SP 8 Pickling SP 10 Near White Blast Cleaning Sweet's Sweet's Catalog File Sweet's Division McGraw -Hill Information Systems Company Attn. Direct Marketing Dept. 20th Floor 1221 Avenue of the Americas, New York, New York 10124 (800) 521 2737 TCA Tile Council of America, Inc. P 0 Box 326, Princeton, New Jersey 08542 (609) 921 7050 UBC Uniform Building Code International Conference of Building Officials 5360 Workman Mill Road, Whittier California 90601 UL Underwriters' Laboratories, Inc. 333 Pfmgsten Road, Northbrook, Illinois 60062 (312) 272 -8800 Building Materials Directory The Recognized Component Directory Fire Resistance Directory WABO Washington Association of Building Officials WCLIB West Coast Lumber Inspection Bureau P 0 Box 23145 Portland, Oregon 97223 (503) 639-0651 WMMP Wood Moldmg and Millwork Producers WM4 General Requirements For Wood Molding W■PA Western Wood Products Association 522 SW 5th Avenue, Yeon Building, Portland, Oregon 97204 -2122 (503) 224 -3930 1.5 FEDERAL GOVERNMENT AGENCIES CE Corps of Engineers (U S Department of the Army) Chief of Engineers Referral Washington, D C. 20314 (202) 272 -0660 CRD C621 Specification for Nonshrink Grout CFR Code of Federal Regulations s TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS CS DOD DOT EPA FS GSA SECTION 01091 PAGE 11 REFERENCE STANDARDS N Capitol Street (between G and H Streets NW) Washington, D C. 20402 (202) 783 -3238 (available from the Government Printing Office) (matenal is usually first published in the Federal Register) 16 CFR Part 1201 29 CFR 1926 Asbestos, Tremolite, Anthophyllite, and Actinolite 40 CFR 763 Interim Method of the Determination of Asbestos in Bulk Insulation Samples Commercial Standard (U S. Department of Commerce) Government Printing Office, Washington, D C. 20402 (202) 377 2000 Department of Defense P 21035A Paint, High Zinc Dust Content, Galvanizing Repair (Metric) (Navy) Department of Transportation 400 Seventh Street SW Washington, D C. 20590 (202) 366 -4000 Environmental Protection Agency 401 M Street SW Washington, D C 20460 (202) 382 2090 Federal Specification (from GSA) Specifications Unit (WFSIS) 7th and D Streets SW Washmgton, D C. 20406 (202) 472 2205 or (202) 472 2140 FF -B -561 C Bolds (Screw), Lag FF -S -325 Shield, Expansion, Nail Expansion, and Nail, Drive Screw (Devices, Anchoring, Masonry) FF W -84A Washers, Lock (Spring) FF W -92B Washer Flat (Plain) HH -I 1972/1 Insulation Board, thermal, Polyurethane or Polyisocyanurate, Faced with Aluminum Foil on Both Sides of the Foam HH- I -558B Insulation, Blocks, Boards, Blankets, Felts, Seevmg (Pipe and Tube Covering), Thermal (Mineral Fiber, Industrial Type) TT- C -494B Coatmg Compound, Bituminous, Solvent Type, Acid Resistant TT- P -645A Primer Paint, Zinc Chromate, Alkyd Type General Services Administration F Street and 18th Street NW Washington, D C. 20405 (202) 472 1082 TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS MIL Military Standardization Documents (U.S Department of Defense) Naval Publications and Forms Center 5801 Tabor Avenue, Philadelphia, Pennsylvania 19120 MIL -M 17194D Metal, Expanded, Steel MIL -M 17999C Metal, Expanded, Aluminum OSHA Occupational Safety and Health Admimstration (U.S Department of Labor) Government Prmtmg Office Washington, D C. 20402 (202) 523 -6091 29 CFR Part 1910 PS Product Standard ofNBS (U.S Department of Commerce) Government Printing Office Washington, D C 20402 (202) 783 -3238 END OF SECTION SECTION 01091 PAGE 12 REFERENCE STANDARDS TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified this section. B Definitions and use of the contract documents shall be per Section 00700 General Conditions, and as follows. In case of conflict, the General Conditions shall take precedence. 1.2 REFERENCES A. A list of standards is located in Section 01091 Reference Standards. 1.3 DESCRIPTION A. This sections includes the following: 1 Explanation of contract documents 2. Defmitions 3 Abbreviations 4 Symbols 5 Keynotes 1.4 BIDDER AND CONTRACTOR RESPONSIBILITY PART 2 EXPLANATIONS A. Bidders and Contractors are responsible for providing subbidders and subcontractors with all contract documents necessary to achieve accurate completion of the work. 2.1 PURPOSE SECTION 01095 PAGE 1 EXPLANATIONS, DEFINITIONS, ABBREVIATIONS AND SYMBOLS A. The contract documents collect into a single organization system all bid, contract, and technical documents related to project construction in section format. 2.2 SPECIFICATION CONTENT A. Language: This specification uses certain conventions in the use of language and the intended meaning of certain terms, words, and phrases when used in particular situations or circumstances. These conventions are explained as follows: 1 Wording of the contract documents is abbreviated or streamlined and frequently includes incomplete sentences. 2. "Shall," "the Contractor shall," "shall be," and similar words and phrases are hereby defined to have mandatory compulsory meaning. 3 These specifications are written in imperative and streamlined form. This imperative language is directed to the Contractor, unless specifically noted otherwise. B Assignment of Specialists 1 The specification requires that certain specific construction activities shall be performed by specialists who are recognized experts in the operations to be performed. The specialists must be engaged for those activities, and assignments are requirements over TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01095 PAGE 2 EXPLANATIONS, DEFINITIONS, ABBREVIATIONS AND SYMBOLS which the Contractor has no choice or option. Nevertheless, the ultimate responsibility for fulfilling contract requirements remains with the Contractor 2. This requirement shall not be interpreted to conflict with enforcement of building codes and similar regulations governing the work. It is also not intended to interfere with local trade union jurisdictional settlements and similar conventions. 3 Use of titles such as "carpentry" is not intended to imply that certain construction activities must be performed by accredited or unionized individuals of a corresponding generic name, such as carpenter It also does not imply that requirements specified apply exclusively to tradespersons of the corresponding generic name 4 The term "installer" shall be used to refer to all specialists. 2.3 DESCRIPTION OF DOCUMENTS A. Volume 1 Project Manual 1 Division O Biddmg requirements, contract forms, and conditions of the contract 2. Division 1 General requirements 3 Division 15 Mechanical technical specifications B Volume 2, Project Drawings 1 Division E. Electrical Drawings 2. Division M. Mechanical Drawings C Size and Color 1 Project Manual Volume 1 is prepared in 8- 1 /2 -by -11-inch format and bound. Divisions 0 and 1 are copied on blue paper Divisions 2 through 16 on white paper 2. Project Drawings Volume 2 is in large drawing sheet format and bound. Drawings are reproduced as blueline or blackline on white paper D Page Number Section page number are consecutive only for each section as noted in page heading. Section 00003 Table of Contents, lists each section and its number of pages. E. Section Format 1 The technical specifications are organized per the American Institute of Architects MASTERSPEC. 2. The use of the section format of MASTERSPEC has been extended to provide a similar format for all bid and contract documents, including drawings. 3 Basic groups of documents and information are organized into divisions, sections, parts, or paragraphs. 4 References to and within the contract documents shall state item section number and name (and part or paragraph number if required). This paragraph is referred to as Paragraph 2.01H.4 (or Part 2.01H to refer to all four paragraphs), Section 01095 Explanations, Definitions, Abbreviations, Symbols. F Reference System 1 References may be general (broadscope) or specific (narrowscope). Broadscope shall be meant to include derivative sections (example: Section 01300 Submittals, also includes Section 01310 Progress Schedule) TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 2. Numbering of sections is for identification only and may not be consecutive. Contractor shall check his copies of the contract documents with Section 00003 Table of Contents, to verify that they are complete. Notify Engmeer of incomplete copies. 3 Section number references used on drawings serve to identify a material or detail with its applicable specification section. Other materials not so identified shall be provided by the respective trades in the customary manner 4 In the event of an apparent conflict between the reference number and the item which is being referred to notify the Architect. With the Engineer's review and approval, follow the requirements of the specification section which most logically applies to the item. 5 Section number and name shall be used to identify the subject of any correspondence with its related specification section. PART 3 DEFINITIONS 3.1 GENERAL SECTION 01095 PAGE 3 EXPLANATIONS, DEFINITIONS, ABBREVIATIONS AND SYMBOLS A. A substantial amount of the contract document language constitutes specific definitions for terms found in other contract documents. Certain terms used more generally throughout the contract documents are defined as follows. 3.2 TERMINOLOGY Addenda Additions made to the contract documents during the bidding penod. Used to revise, delete, or add to any of the bidding requirements or contract documents. Approve -Where used in conjunction with the Engineer's response or submittals, requests, applications, inquiries, reports, and claims by the Contractor the meaning will be held to the limitations of the Engineer's responsibilities and duties as specified in Section 00700 General Conditions. In no case will approval" by the Engineer be interpreted as an assurance to the Contractor that the requirements of the contract documents have been fulfilled. As built Drawings -Set of reproducible drawings prepared by the Contractor to indicate construction changes per Section 01700, Contract Closeout. Bidding Requirements -Used to attract bidders and explain the procedures they are to follow in preparing and submitting their bids. Construction Documents All of the written and graphic documents prepared or assembled by the Engineer for communicating the design and administering the construction contract. They include the following categories: bidding requirements, contract forms, conditions of the contract, specifications, drawings, addenda, and contract modifications. This term is interchangeable with contract documents. Contract Documents The legally enforceable requirements which become part of the contract when the agreement is signed. See construction documents' above. Contract Modifications -After the agreement has been signed, any additions, deletions, or modifications of the work to be done are accomplished by change order or supplemental instructions. Directed, Requested, etc. Where not otherwise explained, terms such as "directed," "requested," "authonzed," "selected," "approved," "permitted," "required," and "accepted" mean "directed by the Engmeer "requested by the Engineer etc. However no such implied meaning will be interpreted to extend the Engineer's responsibility into the Contractor's area of construction supervision. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01095 PAGE 4 EXPLANATIONS, DEFINITIONS, ABBREVIATIONS AND SYMBOLS Drawings Graphic representation of the work to be done. Also referred to as project, design, or construction drawings. Furnish- Except as otherwise defined in greater detail, the term 'furnish" is used to mean supply and deliver to the project site, ready for unpacking, assembly and installation. General Requirements Synonymous with "Division 1 sections." Guarantee- A separate contract by a third party analogous to a surety bond, covering responsibility m case the principal fails to perform. Contractor provides a guarantee for materials and a warranty for field workmanship. "Guarantee' and "warranty" are used interchangeably in these specifications as they relate to Section 00700 General Conditions.) Indicated- A cross reference to details, notes, or schedules on the drawings, other paragraphs or schedules in the specifications, and similar means of recording requirements in the contract documents. Install- -To describe operations at project site, including the actual unloading, unpacking, assembly erection, placing, anchoring, applying, working to dimension, finishing, curing, protecting, cleaning, and similar operations. Installer -The person or entity engaged by the Contractor or his subcontractor or sub subcontractor for the performance of a particular unit of work at the project site, including installations, erections, application, and similar required operations. It is a general requirement that installers be recognized experts in the work they are engaged to perform. Project Site The space available to the Contractor for the performance of the work, either exclusively or in conjunction with others performing other work as part of the project. The extent of the project site is shown on the drawings and may or may not be identical with the description of the land upon which the project is to be built. Provide Except to the extent further defined, means "to furnish and install, complete and ready for the intended use. Record Drawings -Set of prints kept on site and updated by the Contractor to indicate construction changes per Section 01720, Project Record Documents. Shop Drawings Drawings, schedules, and other information prepared by the Contractor to describe fabrication and installation of elements of the work. Specifications -Define the qualitative requirements for products, materials, and workmanship upon which the contract is based. Consist of Divisions 1 through 16 Testing Laboratory -An independent entity engaged to perform specific inspections or tests of the work, either at the project site or elsewhere, and to report and (if required) interpret the results of those inspections or tests. Warranty -An assurance by the principal that it will assume stipulated responsibilities for completed units. Manufacturer warrants its material. "Guarantee" and 'warranty" are used interchangeably in these specifications as they relate to Section 00700 General Conditions.) PART 4 ABBREVIATIONS 4.1 STANDARD ABBREVIATIONS A. Following is a list of abbreviations commonly used in specifications and on drawings. AFF above finished floor AS architectural schedule TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 4.2 SCHEDULES EXG existing FCIO furnished by contractor installed by owner FIC furnished and installed by contractor FIO furnished and mstalled by owner FOIC furnished by owner installed by contractor MISC miscellaneous NIC not in contract O C. o.c. on center OPP opposite R radius SIM similar TYP typical UBC Uniform Building Code END OF SECTION PART 5 SYMBOLS 5.1 GENERAL A. Refer to project drawings or details for symbols and special designations. 5.2 GRAPHIC SYMBOLS 5.3 MECHANICAL/ELECTRICAL DRAWINGS SECTION 01095 PAGE 5 EXPLANATIONS, DEFINITIONS, ABBREVIATIONS AND SYMBOLS A. Refer to Volume 2, Project Drawings, for schedules and their applicable abbreviations. A. Where not otherwise noted, symbols are defined by Architectural Graphic Standards," published by John Wiley Sons, Inc. eighth edition. A. Graphic symbols used on mechanical and electrical drawings are generally aligned with symbols recommended by ASHRAE. Where appropriate, they are supplemented by more specific symbols recommended by technical associations including ASME, ASPE, IEEE, and similar organizations. Refer instances of uncertainty to the Engineer for clarification before proceeding. t t t t s t t 1 t TBS ENGINEERING SECTION 01121 PAGE 1 OLYMPIC MEMORIAL HOSPITAL HAZARDOUS MATERIALS DOMESTIC WATER SUPPLY AND DISTRIBUTION PROCEDURES MODIFICATIONS PART 1 GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified in this section. 1.2 REFERENCES A. A list of standards is located in Section 01091 Reference Standards. 1.3 DESCRIPTION A. The presence of hazardous materials, including but not limited to, asbestos and similar materials or substances, has not been identified at the project site. A good faith survey will be issued to the Contractor pnor to commencement of demolition. 1.4 OWNER RESPONSIBILITY A. The abatement of hazardous materials shall be the responsibility of the Owner The Owner will contract directly with a hazardous materials contractor to remove identified hazardous materials. B Any questions that arise related to hazardous materials and their abatement work shall be referred to the Owner for resolution. C. The Owner may elect to carry the costs of hazardous materials abatement through the general contract. The Owner will reimburse the Contractor via change order for the cost of hazardous materials abatement. 1.5 CONTRACTOR RESPONSIBILITY A. The Contractor shall not be responsible for the abatement of hazardous materials. B The Contractor shall have an employee who is a Certified Asbestos Supervisor This employee working with the Contractor project superintendent must be present at all times during the demolition stage of the contract to ensure that no trades damage any asbestos containing or other hazardous material. 1.6 ENGINEER RESPONSIBILITY A. The Engineer will not be responsible for the content of the hazardous matenals abatement documents nor for the work done thereunder B. The Engineer will not be required to provide any service or render any opinions related to hazardous materials. C. The Engineer may issue a construction change directive to add the cost of identification and abatement of hazardous matenals to the contract amount. PART 2 PRODUCTS Not used. TBS ENGINEERING SECTION 01121 PAGE 2 OLYMPIC MEMORIAL HOSPITAL HAZARDOUS MATERIALS DOMESTIC WATER SUPPLY AND DISTRIBUTION PROCEDURES MODIFICATIONS PART 3 EXECUTION 3.1 GENERAL A. The Contractor shall suspend work and inform the Owner when materials suspected of being hazardous are encountered at the project site. The Contractor shall protect suspect materials from further disturbance until the Owner's hazardous materials contractor can perform appropriate tests and abatement. B Neither the Contractor nor the Owner will be penalized for delays in the project schedule due to work required for hazardous materials abatement. C. Upon notice of completion of the hazardous materials abatement work, the Contractor shall resume work. END OF SECTION TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified in this section. 1.2 REFERENCES A. A list of standards is located in Section 01091 Reference Standards. 1.3 DESCRIPTION A. Attending or Conducting 1 General preconstruction conference 2. Subtrade preconstruction conferences 3 Progress payment meetmgs B Related Work Specified Elsewhere 1 Section 01026, Payment Procedures 2. Section 01500 Construction Facilities and Temporary Controls PART 2 PROJECT MEETINGS 2.1 GENERAL PRECONSTRUCTION CONFERENCE A. Attendance SECTION 01200 PAGE 1 PROJECT MEETINGS 1 Owner Engineer Contractor and his superintendent, major subcontractors, including the individuals responsible for earthwork, scheduling, mechanical, and electrical work. B Agenda 1 The purpose is to discuss all matters affecting progress and administration of the work. The Engineer has the agenda on file which is available upon request. C. Responsibility 1 Conference will be called by Engineer at mutually agreeable time and place prior to issuing the Notice to Proceed. 2.2 SUBTRADE PRECONSTRUCTION (PREINSTALLATION) CONFERENCES A. Attendance 1 Meetings shall be held prior to start of work of certain subtrades per Divisions 2 through 16 2. Attendance shall include Contractor and representative(s) of subtrade(s) as required. The Engmeer and Owner shall be notified at least 48 hours in advance for their optional attendance. B. Agenda 1 Purpose of these meetings is to ensure full understanding of necessary relation to the work, safety precautions, and other contract requirements of subject work. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01200 PAGE 2 PROJECT MEETINGS C Responsibility 1 Contractor shall arrange and conduct meetings at mutually agreeable time and place. Contractor shall record significant discussions and agreement and disagreements of each conference, along with the approved schedule. Distribute the record of the meeting to everyone concerned promptly including the Owner and Engineer Do not proceed if the conference cannot be successfully concluded. Initiate whatever actions are necessary to resolve impediments to performance of work and reconvene the conference at the earliest feasible date. 2.3 WEEKLY PROGRESS MEETINGS A. Attendance 1 Owner Engineer and Contractor 2. Engineer's consultants and Contractor's subcontractors shall attend when required. B Agenda 1 Agenda is attached to this section and shall be used by the Contractor All items requiring action will be assigned to the appropnate individual and earned forward to each subsequent meeting retaining the original meeting and item number The agenda is on disc and available to the Contractor upon request. C. Responsibility 1 Day of week and time shall be as agreed at general preconstruction conference. 2. Engineer and Contractor shall determine in advance if consultant or subcontractor attendance is required. 3 Meeting minutes shall be by the Contractor and distributed electronically to all involved individuals within 2 working days of the meeting. END OF SECTION PROJECT MEETING NO DATE TIME PLACE ATTENDEES COPIES MEETING NO. /ITEM NO PROGRESS MEETING AGENDA Olympic Medical Center Domestic Water Supply and Distribution Modifications DISCUSSION ITEMS Government Agency Concerns Contractor Questions Review Engineer's Supplementary Instruction Review Change Order and Change Order Proposal Review Submittal Status Construction Progress and Schedule Review Site Utilization, Access, and Temporary Facilities Payment Application Review Additional Contractor Concerns Additional Owner Concerns Additional Engineer Concerns Safety PROJECT NO DATE BY FOLLOW UP ACTION REQUIRED BY Form 1068 TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified m this section. 1.2 REFERENCES A. A complete list of standards is located m Section 01091 Reference Standards. 1.3 DESCRIPTION A. General. Preparing and processing submittals as required by Section 00700 General Conditions, the specifications, and as follows. B Required Submittals 1 Schedule of values 2. Construction progress schedule 3 Schedule of submittals 4 List of proposed subcontractors 5 Material and product data 6. Shop drawings and samples 7 Record documents 8 Mamtenance and operation manuals 9 Warranty manual 10 Miscellaneous submittals C. Related Requirements Specified Elsewhere 1 Substitutions, Section 01630 Product Options and Substitutions 2. Project closeout requirements, Section 01700 Contract Closeout 3 Particular submittal requirements, individual sections of Divisions 2 through 16 1.4 SUBMITTAL PROCEDURE SECTION 01300 PAGE 1 SUBMITTALS A. When applicable, each section of Divisions 2 through 16 will include submittal requirements specific to that section (i.e. shop drawings, samples, product data, etc.). The general submittal requirements listed in this section will apply to all sections whether specific requirements are listed or not. B Each copy of each submittal should have the following information on the cover on the first page of the submittal, or on a permanent label attached to the submittal, as applicable: 1 Project name 2. Submittal number correlated with the submittal schedule provided per 3 10.2 of the General Conditions 3 Date of submittal 4 Name of the Contractor 5 Name of the Engineer TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01300 PAGE 2 SUBMITTALS 6 Name and phone number of subcontractor supplier and installer 7 Name of manufacturer 8 Number and title of applicable specification section 9 Drawing number and detail references, when applicable 10 Other necessary identifying information, such as stating the different parts of the submittal (i.e. product data, samples, etc) and how many of each item are provided C. Contractor shall sign or initial each copy of each submittal to certify compliance with requirements of the contract documents or shall notify the Engineer in writmg at time of submittal, of all deviations from requirements of contract documents. D Address to Engineer Copy and distribute as specified for each type of submittal (below) E. Submittals to receive Engineer's action marking should have blank space provided on cover first page, or label for action marking. F Package submittals required for each particular specification section together Incomplete submittals will generally be returned to the Contractor without review G Engineer to receive submittals no less than 15 working days m advance of required approval time to allow proper review by Engineer or his consultants. Submittals requiring action in less than 15 working days are not timely submittals. H. Submittals will be accepted from the Contractor only Submittals received from other entities will be returned without action. I. Copies in excess of the number requested will not be returned. 1.5 FORMAT A. Unless otherwise specified or impractical, use paper no larger than 8 -1/2 by 11 inches, except drawings to be size required, but folded to 8 -1/2 by 11 inches where possible. 1.6 TIMING OF SUBMITTALS A. The Contractor's first payment request will not be processed prior to receipt of: 1 Schedule of Values 2. Construction Progress Schedule 3 Schedule of Submittals 4 List of Proposed Subcontractors B Transmit each submittal at or before the time mdicated on the approved schedule of submittals. C. Prepare and transmit each submittal requiring approval sufficiently in advance of scheduled performance of the work to which it relates to allow for adequate review and processing time, mcludmg time for resubmittal if necessary D Prepare and transmit each informational submittal prior to start of the work involved, unless the submittal is of a type which cannot be prepared until after completion of the work. Submit promptly E. If processmg time for a particular submittal will be critical to progress of the work, so advise the Engineer on the submittal. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01300 PAGE 3 SUBMITTALS F The Engineer will notify the Contractor when a submittal is being delayed for coordination. G No extension of time will be authorized because of the Contractor's failure to transmit submittals sufficiently in advance of the work. 1.7 COORDINATION A. Coordinate preparation and processing of submittals with performance of the work. Coordinate each separate submittal with other submittals and related activities that require sequential performance. B Coordinate submittal of different units of interrelated work so that no submittal will be delayed by the Engineer's need to review a related submittal. The Engineer reserves the right to withhold action on any such submittal until the related submittals are received. C. Coordinate schedule so that casework shop drawings are not submitted for review during the same two week period as any other submitttal. 1.8 REVIEW AND RETURN OF SUBMITTALS A. Engineer shall review and mark with appropriate action per Section 00700, General Conditions. 1 Reviewed: Work covered by the submittal may proceed provided it complies with requirements of the contract documents. Reviewed shall also mean "subject to plans and specifications, dimensions and quantities not guaranteed." 2. Furnish as Corrected. Work covered by the submittal may proceed provided it complies both with notations and corrections on the submittal and with requirements of the contract documents. 3 Revise and Resubmit: Do not proceed with work covered by the submittal. Revise the submittal or prepare a new submittal m accordance with notations made. Resubmit the submittal without delay 4 Submit Specified Item. Do not proceed with work covered by the submittal. Prepare a new submittal in accordance with the specified item required m the contract documents. 5 Rejected: Do not proceed with work covered by the submittal. B Submittals will be returned to the Contractor by most economical mode. C. Contractor shall perform resubmittals in the same manner as original submittals. Indicate all changes other than those requested by the Engineer PART 2 PRODUCTS Not used. PART 3 EXECUTION 3.1 SCHEDULE OF VALUES A. Prepare per Section 01027 Schedule of Values. 3.2 CONSTRUCTION PROGRESS SCHEDULE A. Prepare per Section 01310, Progress Schedule. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 3.3 SCHEDULE OF SUBMITTALS A. Title "Schedule of Submittals." SECTION 01300 PAGE 4 SUBMITTALS B Prepare and submit for approval a schedule showing all submittals and their initial submittal dates required for coordination of the work. C. Organize the schedule by the applicable specification section number D Submit the schedule within 30 days after commencement of the work. E. Revise and resubmit the schedule for approval when required to keep current. 3.4 LIST OF PROPOSED SUBCONTRACTORS A. Format 1 Title 'List of Proposed Subcontractors." 2. List items in order they occur in specification sections. 3 Each list item shall state specification section number(s) and name(s) of subcontract work and subcontractor's name. B Required Information 1 Section 00700 General Conditions, requires identification of subcontractors. This is hereby interpreted to mean those subcontractors who shall install or furnish and install work in the project. 2. If, with Engineer's approval, identification of certain subcontractors is delayed, so indicate in list. Furnish prior to first progress payment application. C Distribution: Submit three copies to Engineer 3.5 MATERIAL AND PRODUCT DATA A. General 1 Purpose of these submittals is to establish the materials and products to be used in the work. 2. Submit to the Engineer shop drawings, samples, and maintenance and operation manuals for related submittal work. B Format 1 Provide with "cover sheet" information per Part 1 04B 2. Bind to allow removal or insertion of pages. Provide suitable protective cover 3 Present items in order they occur in specification sections. C. Required Information 1 Contractor's statement of approval and identification of any deviations from contract documents per Section 00700 General Conditions. Place on face or "cover sheet" of submittals. 2. Descnption of materials, products, or systems required by all sections of the specification. Provide sufficient technical information to establish conformance with specification via. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS b. Contractor's letter that minor miscellaneous items (nails, bolts, etc.) shall conform to specified standards c. Information requirements for mechanical and electrical items (refer to Divisions 15 and 16). 3 Where possible, submittal should include rough -in and dimension information to preclude need for further submittal per below 4 Indicate clearly for each item the need for selection by Engineer of color style, mounting, etc. Selections will be returned with approval. 5 Include recommendations for application and use. 6 Show special coordination requirements for the product. D Distribution a. Manufacturer's literature or other necessary descnptive materials, including installation instructions 1 Submit four copies to Engineer for all structural, civil, mechanical, and electrical submittals: one each for consultant, Owner and Engineer and one for return to Contractor 2. Engineer will forward reviewed copy of submittal to Contractor 3.6 SHOP DRAWINGS AND SAMPLES A. General SECTION 01300 PAGE 5 SUBMITTALS 1 Purpose of these submittals is to determine installation and erection requirements for components of the work. 2. Submit with product data, samples, test data, and installation or application procedures and other submittals as delineated for each section of the specifications. 3 Show all conditions and connections to other work on shop drawings 4 Submittals under this part are not intended to duplicate those specified under Part 3 05 above. B Format 1 Provide with cover sheet' information per Part 1 04B 2. Submit one set of blueline or blackline prints of appropriate size and one sepia copy of drawings or two 8- 1 /2 -by -11 -inch or 11 -by -17 -inch copies, whichever applies. Provide one additional copy of all civil, structural, mechanical, and electrical shop drawings. Reviewed sepia will be returned to Contractor 3 Sample size (2 inches minimum) to be as necessary to display requested color texture, pattern, or construction. Provide four samples total, one sample will be retained by the Engineer and one sample is to be kept at the jobsite at all times. C. Required Information 1 Submittal information required per specifications for subject work. 2. Reference to work "by others" shall be assumed to mean "by Contractor" unless otherwise noted. 3 Samples to include accurate samples of all substrates and coverings, by same or other trades, as required to produce example of final result. D Distribution TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS B Format SECTION 01300 PAGE 7 SUBMITTALS 1 Submit one copy and one sepia to Engineer for each review 2. For work concerning Engmeer's consultant, submit all copies and sepias to Engineer for distribution. 3 Engineer will forward reviewed sepia of submittal to Contractor 4 Engineer may return sepia or one copy of approved submittal requestmg return of corrected sepia or copy Contractor will return one corrected copy each directly to Engmeer Consultant, and Owner's representative. 5 Engineer will return all copies and sepias of disapproved submittals for resubmittal. 3.7 RECORD DOCUMENTS A. Prepare per Section 01720, Project Record Documents. 3.8 MAINTENANCE AND OPERATION MANUALS A. General 1 Purpose is to provide Owner with record information necessary for his future operation and maintenance of the project. 2. Refer to Part 3 05 above for related work. 3 Provide two complete manual sets for all mechanical and electrical work. 1 Bind each manual in a three ringed, heavy -duty, vinyl- covered hardboard binder 2. On cover imprint 'Equipment Operation and Maintenance Manual" names of project, Owner, Engmeer (include name of appropriate consultant engmeer on mechanical and electrical manuals); and year of substantial completion; include Contractor's name and date. On bound edge, imprint name of project and Owner, year of substantial completion. 3 On bound edge, imprint name of project and owner and year of substantial completion. 4 Pages to be neat, clean sheets 8- 1 /2 -by -11-inch maximum size or accordion foldouts to same size. 5 Items to be identified with tabbed dividers showing section name and number of appropriate specification sections. 6. Arrange dividers and items in order they occur in specifications. C. Required Information 1 Table of contents 2. Consecutive page number in lower right corner of each page 3 All information needed to operate and maintain systems and equipment provided in the project presented and arranged in a logical manner for efficient use by the Owner's operating personnel 4 Includes, but not limited to, the following: a. Equipment manufacturer, make, model number, size, etc. Include distributor, phone number, etc. as required to obtain replacement parts. b. Equipment nameplate data of major items. c. Description of system configuration and operation, including component identification and interrelations. A master control schematic drawing will be required for this purpose. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS D Distribution SECTION 01300 PAGE 7 SUBMITTALS d. Dimensional and performance data for specific unit provided. Extraneous catalog data must be eliminated. e. Manufacturer's recommended cleaning methods and materials. f. Manufacturer's recommended operating mstructions as appropriate. g. Manufacturer's recommended lubrication and servicing data. h. Complete parts list, including reordering information, recommended spares, and anticipated useful life (if appropriate) i. Emergency instructions. j Inspection procedures. 5 Refer to Divisions 15 and 16 for further requirements for mechanical and electrical manuals. 1 Prior to binding, submit one preliminary copy to Engineer for approval. Preliminary copy shall be complete, except include temporary cover showing intended layout for final cover and bound edge. 2. Upon approval of preliminary copy prepare and submit to Engineer two final copies of each manual to be forwarded to Owner 3.9 WARRANTY MANUAL A. Prepare per Section 01745 Warranty Procedures. 3.10 MISCELLANEOUS SUBMITTALS A. Maintenance Instruction 1 Completely describe manufacturer's recommended maintenance methods, procedures, and materials. 2. Submit one copy to Owner in advance of Owner's use or maintenance of product or material to preclude incorrect action by Owner 3 Submit one copy in Maintenance and Operation Manual. B Materials for Maintenance 1 Provide quantities specified in Divisions 2 through 16 2. Deliver to Owner as directed. 3 Colors, patterns, and textures shall match work installed and shall be taken from same run of stock. END OF SECTION MO O I IN I— Mali MO N NM ail MI IN ON OM WO r MN SUBMITTAL COVER SHEET /TRANSMITTAL PROJECT NAME DATE SPECIFICATION SECTION TO FROM SUBCONTRACTOR SUPPLIER INSTALLER MANUFACTURER Description of Submittals COPIES DWG NO REV /RET SUBMITTAL TYPE Contractors Comments: BY DATE Description of Deviation from Requirements: Engineers Comments: Date Approvals Requested Date Submittal Received by Contractor PROJECT NO SUBMITTAL NO PHONE PHONE PHONE. PHONE I have examined this submittal and certify compliance with requirements of the Contract Documents. Submittal Review Response Required o No Exception Taken o Note Markings o Confirm o Rejected o See Attached o Resubmit Engineer's review is for general conformance with the design content and Contract Documents. Markings or comments shall not be construed as relieving the Contractor from compliance with the proejct plans and specifications, nor departures therefrom. The Contractor remains responsible for details and accuracy for confirming and correlating all quantities and dimensions, for selecting fabrication processes, for techniques of assembly and for performing the work in a safe manner By Date: Date Submittal Returned to Contractor Form 1046 t t t t t t 1 I TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified in this section. 1,2 REFERENCES A. A list of standards is located in Section 01091 Reference Standards. 1.3 DESCRIPTION A. Work includes. B Related work specified elsewhere includes: 1 Section 01010 Summary of Work 2. Section 01011 Contract Time and Sequence 3 Section 01026 Payment Procedures 4 Section 01200 Project Meetings 5 Section 01300 Submittals 6 Section 01700 Contract Closeout 7 Divisions 2 through 16 Technical Specifications PART 2 PRODUCTS Not used. 1 Construction progress schedule 2. Schedule updates and revisions PART 3 EXECUTION 3.1 CONSTRUCTION PROGRESS SCHEDULE A. General B Prepare per Section 01300 Submittals, and Section 00700 General Conditions. C Format SECTION 01310 PAGE 1 PROGRESS SCHEDULE 1 Title "Construction Progress Schedule." 2. Date to be that of original submission with revision date noted for each subsequent update. 3 Use paper size and production method suitable for updating and reproduction throughout duration of project. D Required Information 1 Submit, within 30 days after Notice to Proceed, a time-scaled critical path method (CPM) network schedule diagram of the project for the entire construction period. 2. Create, update, and revise all schedules and execute the plan described by the schedule. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 3 Submit initial schedule to the Owner and Engineer and review as appropriate for meeting the scheduling requirements of the contract. The construction schedule shall. a. Be an "activity- type" CPM schedule clearly identifying the activity and time required for the activity b Be plotted to a calendar- day -based horizontal time scale divided into weekly increments. g. j E. Scheduling Update Requirements F This schedule shall be updated bi- weekly G Schedule Revision Requirements H. When, in the opinion of the Owner with consultation from the Engineer it appears that the Contractor's work progress is generally not conforming to the representations of the schedule to such a degree as to significantly reduce the effectiveness of the schedule as a management tool, the Contractor shall revise the schedule. 1 The revised schedule shall show actual as -built progress for all executed activities and shall show the scheduling of all future activities. 2. The revised schedule shall be submitted to the Engineer for review as appropnate for meeting the scheduling requirements of the contract. 3 The Contractor will be allowed 30 calendar days to prepare each schedule update. Delay beyond this 30 -day period will be cause for withholding progress payments since the schedule of values for payments is based on the CPM schedule. I. Distribution SECTION 01310 PAGE 2 PROGRESS SCHEDULE c. Clearly display the specific start and completion date of every activity in the schedule (basing the plotting of the CPM schedule on a time-scaled calendar shown at the top of the schedule will fulfill the requirement) and the critical path of activities. d. Show a logical sequence of the work to be accomplished. e. Show the order and interdependence of the Contractor's planned activities. Indicate CPM dummy constraints. f. Have as many activities as practical broken down such that no individual CPM activity element is for a duration greater than 21 calendar days. Identify phases or major areas of construction of the CPM schedule by logically grouping activities and indicating phase or area in large print. h. Indicate any required actions of Owner or Engineer affecting progress or completion date. i. Be updated as required to stay current with job progress and the relationship to the final completion date. Clearly display the precedence of submittal schedule activities, i.e. the nodal point on the construction schedule by which a particular submittal/review /fabrication and delivery must be accomplished. k. Display the phases of the project clearly and the effects (if any) of the other scheduled projects that will occur simultaneously J Following initial submittal to and response by Engineer print and distribute progress schedule to Engineer, Owner principal subcontractors, suppliers or fabricators, and others with a need to know the schedule. Post copies in project meeting rooms and field office. Distribute and post subsequent updated issues to same entities when revisions are made except, delete entities from TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS distribution when they have completed assigned work and are no longer involved in performance of scheduled work. K. Procedure During Construction L. The Contractor and Owner with the assistance of the Engineer shall analyze actual construction progress at each construction progress meeting. If, during the course of the work, changes are of such nature as to cause resequencing or rescheduling of events from that ongmally shown, the Contractor will submit updated and revised CPM reflecting the actual progress of the work. Should the Contractor fail to meet the scheduled dates shown, the Owner through the Engineer may direct the Contractor to accelerate his efforts in order to complete the project within the time indicated on the latest approved schedule. Such acceleration costs shall be borne by the Contractor END OF SECTION SECTION 01310 PAGE 3 PROGRESS SCHEDULE TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified in this section. 1.2 REFERENCES A. A list of standards is located in Section 01091 Reference Standards. 1.3 DESCRIPTION A. General 1 Quality control work by Contractor as indicated 2. Inspections and testing by Owner's testmg laboratory B Requirements 1 Comply with Section 00700 General Conditions 2. Comply with Section 01065 Code and Permit Requirements 3 Comply with Section 01630 Product Options and Substitutions C. Related Work Specified Elsewhere 1 Section 01300 Submittals 2. Section 01310 Progress Schedules D Contract Conditions SECTION 01400 PAGE 1 QUALITY CONTROL 1 Independent testing agencies, whether employed by the Owner or the Contractor are not authorized to release, revoke, alter or enlarge the requirements of the Contract Documents or to approve or accept any portion of the work. 2. Employment of testing agencies, by the Contractor or the Owner shall not relieve the Contractor of his obligation to perform the work in accordance with the Contract Documents. E. Owner's Responsibility for Inspections and Tests 1 The Owner will employ and pay for the services of an independent testing laboratory to perform the required services which are indicated in this section as the Owner's responsibility (if any) F Contractor's Responsibility for Inspections and Tests 1 The Contractor shall be responsible for inspections and tests required in Division 2 through 16 and not indicated to be the Owner's responsibility 2. The Contractor shall be responsible for and pay the expense of additional inspections and tests by the Owner's testing laboratory caused by defective work or ill -timed notice. 3 The Contractor shall remove and replace defective work at no cost to the Owner G Code Inspections 1 Inspections and tests specified herem are m addition to those performed by code officials as required by the applicable codes. Any costs associated with code inspections shall be included in the contract sum. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 1.4 SUBMITTALS SECTION 01400 PAGE 2 QUALITY CONTROL A. The Contractor shall forward four copies of inspections and tests to the Engineer for his use and for distribution to the Owner and consultants. B The Owner's testing laboratory shall forward one copy each of inspections and tests directly to the Owner the Engineer the Engineer's consultants as directed, and the Contractor Additional copies shall be forwarded to the building official or other authorities as requested. C Include the following information in all types of reports: 1 Date of report 2. Project name and number 3 Description of the quality control activity 4 Name, address, and phone number of entity performing activity 5 Date quality control activity was performed 6. Specification section(s) involved 7 Basis for evaluation (test method, etc 8. Results or conclusions, including evaluations and interpretations 9 Title, name, and signature of person performing activity D Include the following information in all test reports: 1 Locations from which samples were taken, if any 2. Ambient conditions at time of activity 3 Recommendations on retesting, if any 1.5 QUALITY ASSURANCE A. General Workmanship Standards: Except as specifically defined in individual sections, conform to the recognized workmanship quality standards (including ANSI standards where applicable) equal in all respects to best recognized practice of trade. Every installer performing a category of work is required to be: 1 Prequahfied to the extent of being familiar with the applicable and recognized quality standards for his/her category of work. 2. Capable of workmanship complying with those standards. B Industry Standards and Recommendations 1 Applicable standards of construction industry shall be considered a part of the Contract Documents whether or not referenced. 2. Where industry associations are referenced, their published standards related to work specified shall be considered a part of the Contract Documents. 3 Industry or manufacturer's recommendations shall be considered mandatory 4 Referenced standards shall take precedence over nonreferenced standards. 5 Unless otherwise indicated, standards shall be those in effect as of date of Contract Documents. C. Qualifications for Owner's Testing Laboratory The testing laboratory will be selected by the Owner and approved by local jurisdiction. The laboratory will meet ASTM E329 -67T standards. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS D Qualifications for Contractor's Testing Laboratory 1 As indicated in individual sections. SECTION 01400 PAGE 3 QUALITY CONTROL 2. A firm independent from the Contractor's organization. 3 Experienced in the testing specified and having the capability of conducting satisfactorily the testing specified without delaying the progress of the work as shown by information supplied as required by ASTM E699 E. General Testing Laboratory Coordination. Where the Owner has employed a testing agency to test or inspect a portion of the work and the Contractor also is required to employ a testing agency for the same or a related element, do not employ the same testing agency unless otherwise agreed upon in writing by the Owner F Qualifications of Manufacturers 1 As indicated in individual sections. 2. The term "experienced, unless otherwise indicated, means having 5 years of successful production of products similar to those to be used on this project. 3 Where qualifications are required to be submitted but no specific qualifications are specified, use only experienced manufacturers. 4 Manufacturer's field personnel shall be employed directly by the manufacturer and normally performing the activities specified. G Testing Equipment: Calibrated at reasonable intervals with devices of an accuracy traceable to either the National Bureau of Standards (NBS) standards or to accepted values of natural physical constants. 1.6 COORDINATION WITH OTHER ENTITIES A. Cooperate with other entities performing quality control activities. B Provide samples of materials and design criteria as indicated and when requested. C. Provide other assistance, equipment, tools, and storage facilities as specified. D If desired, make arrangements with those entities and pay for additional similar or related testmg or inspection required for the Contractor's use or convenience. 1.7 SCHEDULING A. Prepare a schedule of quality control activities required. 1 Include activities of the Owner's testing agencies. 2. Provide the following information for each activity a. Specification section number b Description of the activity c. Identification of test or inspection methods d Enumeration of results required e. Number of tests required f. Number and type of samples to be taken, if any g. Starting time of activity h. Date work will be ready for the Owner's testing agency access TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS i. Elapsed time required for activity j Entity responsible k. Special requirements for activity B Coordinate quality control activities to avoid delay and to avoid the necessity of removing and replacing construction to accommodate testing and inspections. C Notify the Owner's testing agencies 14 working days prior to commencement or completion of work which is to be tested or inspected, whichever is applicable. PART 2 PRODUCTS Not used. PART 3 EXECUTION 3.1 GENERAL SECTION 01400 PAGE 4 QUALITY CONTROL A. Provide work of the specified quality Where quality level is not indicated, provide work of quality customary in similar types of work. 1 Where codes, laws, or regulations require work of higher quality or performance, provide work complying with those codes, laws, and regulations. 2. Where two or more quality provisions of the Contract Documents conflict, comply with the most stringent requirement. Where requirements are different but apparently equal, and where it is uncertain which requirement is most stringent, obtain clarification from the Engineer before proceeding. 3 Actual quality may exceed the specified quality Verify that such differences are acceptable to the Owner (other criteria may make excessive quality undesirable). B Control products, suppliers, manufacturers, site conditions, installers, and workmanship in such a manner as to produce work of the specified quality C. Comply with manufacturers' instructions and recommendations. 1 Keep a record of instructions and recommendations which supplement or conflict with the manufacturer's written instructions. 2. When manufacturers' instructions and recommendations conflict with the Contract Documents, obtain clarification from the Engineer before proceeding D Use installers who are capable of producing work of the specified quality E. Perform all quality control activities specified unless indicated to be performed by other entities. F Perform tests as specified. When results of tests are unsatisfactory make whatever changes or repairs are necessary and retest. G Perform inspections as specified. When inspections reveal unsatisfactory work, make whatever changes or repairs are necessary and reinspect. 3.2 CONTRACTOR'S PREINSTALLATION QUALITY CONTROL A. Coordination of Work: Well in advance of the installation of every major unit of work which requires coordination with other work, the Contractor shall ensure that the unit of work can be installed and function as intended and required in conjunction with other work which has TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS preceded or will follow hi event of conflicts, the Contractor shall determine corrective action required, inform the Engineer and proceed with Engineer's concurrence. B Inspection of Conditions: The Contractor shall require the installer of each major unit of work to (1) inspect the substrate to receive the work, (2) inspect the conditions under which the work will be performed, and (3) report (in writing to the Contractor) unsatisfactory conditions. The installer shall not proceed with the work until unsatisfactory conditions have been corrected m a manner acceptable to him C. Notice for Owner's Testmg Lab The Contractor shall notify the Owner's testing laboratory the structural engineer and the Engineer not less than 24 hours before work requiring inspection or testing is started. 3.3 CONTRACTOR'S INSTALLATION QUALITY CONTROL SECTION 01400 PAGE 5 QUALITY CONTROL A. Manufacturer's Instructions: Where installations include manufactured products, the Contractor shall comply with the manufacturer's applicable instructions and recommendations for mstallation. To whatever extent these are more explicit or more stringent than applicable requirements, indicate in the Contract Documents. B Inspection: The Contractor shall inspect each item of material or equipment immediately prior to installation and reject damaged and defective items. C. Attachments and Connections. Provide attachment and connection devices and methods for securing work properly as it is installed, true to line and level, and within recognized industry tolerances if not otherwise indicated. Allow for expansions and building movements. Provide uniform point widths in exposed work, organized for best possible visual effect. Refer questionable visual effect choices to Engineer for final decision. D Verify Dimensions: Recheck measurements and dimensions of the work as an integral step of starting each installation. E. Conditions for the Work: Install work during conditions of temperature, humidity exposure, forecasted weather and status of project completion which will ensure the best possible result for each unit of work in coordination with the entire work. Isolate each unit of work from noncompatible work as required to prevent deterioration. F Closing -in the Work: Coordinate enclosure of work with required inspections and tests so as to avoid the necessity of uncovering work for that purpose. G Mounting Heights: Except as otherwise indicated, mount individual units of work at the industry- recognized standard mounting heights for the applications indicated. Refer questionable mounting height choices to the Engineer for final decision. H. Finished Height for Site Items 1 Adjust finished elevations and locations of site items, mcluding fire hydrants, catch basins and other drains, and light standards, as required for perfect operation on grades per Engineering site plans. 2. Adjust grades and site items as required or directed to maintain drains at low points and maintain functional slopes toward all drains. 3.4 RESPONSIBILITIES OF OWNER'S TESTING LABORATORY A. Provide inspection of work listed below B Make tests required by applicable building codes and these specifications. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS C Submit written reports of inspections and tests to Superintendent of Buildings, the Engmeer and his structural engmeer and the Contractor 3.5 SCHEDULE OF TESTS AND INSPECTIONS BY OWNER'S TESTING LABORATORY A. Soil Compaction 1 Tests and mspections are as specified in Division 2, Sitework. 2. Field density tests and laboratory compaction tests are per ASTM D1556 3 Sieve analysis to include material finer than #2005 sieve size per ASTM C136 and ASTM D1140 Frequency of tests to be approved. 4 Compaction test per modified AASHO (T180 -57) compaction procedures. B Metals 1 Reinforcing Steel Inspection a. Inspector shall inspect all reinforcement for concrete work for size, dimensions, locations, and proper placement. Inspector shall be present during weldmg of all reinforcing steel. b. Reinforcing steel need not be tested except as shown, however mill certificates or affidavits will be required and all reinforcing steel shall be tagged for identification at the jobsite by the inspector 2. Metal Decking a. Tests: Continuous inspection of all deck welding and stud welding will be made. The Contractor shall supply samples and test pieces and provide facilities for inspection without extra charges. The Contractor shall schedule his work so that costs of inspection to the Owner will be kept to a minimum. The provisions of continuous inspection by the Owner will not relieve the Contractor from performing the work in accordance with the Contract Documents. b. Inspection of Steel Welding: Shall be made to ensure that seam welds and puddle welds are made in accordance with these plans and specifications. Inspection shall ensure that proper electrodes, current, travel, and speed are used and that no cracks, serious undercutting, overlap, surface holes, or slag inclusions occur c. Weld Test: In addition to the required welder qualifications, prior to each welder starting work on the job and periodically as the inspector determines, each welder shall perform a weld test to demonstrate to the inspector his ability to produce a satisfactory weld. The weld test shall be as follows: (1) Weld at least two samples of deck material to a base steel section simulatmg the framing with one weld each sample. Twist the deck sample with respect to the base until failure occurs. If the decking tears or if the weld on shearing in torsion show the proper fusion area, the welds are satisfactory (2) Questionable welding of the permanent decking may be checked by the mspector by suitable means, including ultrasonic methods if applicable. 3 Structural Steel a. General SECTION 01400 PAGE 6 QUALITY CONTROL (1) Testing laboratory shall perform inspections and testing of structural steel work in accordance with this section and as required to certify materials and installation are in compliance with the Contract Documents and Section 05120, Structural Steel, and Section 05500 Metal Fabrications. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01400 PAGE 7 QUALITY CONTROL (2) Contractor shall notify the testing laboratory at least two weeks in advance of the mill and shop schedules before the start of any qualification testing or welding. (3) Corrective measures, including additional and more complete testing which may result from these tests, shall be by the Contractor at his expense. (4) Contractor shall furnish the testing laboratory with the following: (a) Complete set of approved shop and erection drawings and modifications (b) Mill test reports (c) Information as to time and place of all rollings and shipment of materials to shop (d) Proper facilities, including scaffolding, temporary work platforms, adequate access to all structural members, etc. for inspection and testing of the work in the shop and field (e) Representative sample pieces requested for testing (f) Each person installing connections shall be assigned an identifying symbol or mark and all shop and field connections shall be so identified so that the inspector may refer back to the person making the connection. b Unidentified Steel (1) Structural steel which is not clearly identified by mill shipping statements and certified mill reports shall be tested. (2) Construction manager shall furnish samples for testing 5 percent of the unidentified steel. Cost of testmg materials and cost of testing shall be paid by construction manager c. Plant Inspection (1) Inspection testing laboratory shall inspect structural steel at the plant before shipment as well as during erection. (2) Engineer reserves the right to reject any material at any time before final acceptance which does not conform to all of the requirements of the Contract Documents. (3) d. Shop Inspection (1) Visually inspect all structural steel elements and components during fabrication. (2) Inspect and test shop welds in accordance with requirements for weldmg specified in this section. Check shapes, sizes, classes, and types of steel, high strength and unfurnished threaded fasteners, and testing and welding materials. (4) Verify and report all special corrections performed by the fabricator on his own initiative. (3) (5) Inspect bolted connections in accordance with Section 05120 Structural Steel. (6) Review reports of inspections performed by the construction manager's testing agency e. Field Inspection and Testing TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01400 PAGE 8 QUALITY CONTROL (1) Verify locations and anchorages, inserts, and adjustments. (2) Visually inspect erection of all structural steel components. (3) Inspect and test all field welding, including welded studs m accordance with requirements specified in this section. (4) Inspect and test all field- bolted connections in accordance with Section 05120 Structural Steel. Inspect and verify plumbness and tolerances of structural frame for compliance with AISC 'Code of Standard Practice. (6) Verify and report all special corrections performed by the fabricator on his own initiative. f. Welding Requirements (1) Review all field and shop welding procedures for compliance with AWS specifications. (2) Review all shop and field welder certifications. (3) Visually mspect all welded connections. (4) Perform magnetic particle testing in accordance with ASTM E709 and at the discretion of testmg agency for all questionable welds. (5) Ultrasonically test 100 percent of all complete penetration welds in accordance with AWS D1 1 Section 6, by American Society of Non Destructive Testing (ANST) level II technicians. (6) Ultrasonically test 100 percent of all partial- penetration column splice welds. Ultrasonic test may ignore defects in first 1/8 inch of root pass. (7) Visually inspect meal deck welds on a random, 15 percent minimum, basis for quality of welds. (8) Review field plug weld certification procedure and welders for this procedure. (9) Visually inspect all shear stud installation for complete fusion and weld flash or fillet for a minimum of 90 percent of the circumference. (10) Conduct standard in -place shear stud testing as outlined in AWS D1 1 g. Bolting Requirements: See Section 05120 Structural Steel. h. Testing Laboratory Reports: Shall be complete as specified elsewhere m this section and include the following information: (1) Adequate description of each weld testing, the identifying mark of the welder responsible for the weld, a critique of any defects noted by visual inspection or testing, and a statement regarding the acceptability of the weld tested as judged by current AWS standards (2) Survey readings of all columns (3) Statement indicating fmal approval of welded and bolted connections (4) Statement indicating that materials and installation comply with Contract Documents and specifications applicable to this work. Weld Testing (1) Full -time steel shop fabncation inspection shall be provided by a special inspection who is also a level II or III ultrasonic technician. (2) Ultrasonic testing shall be performed on 100 percent of the full penetration welds. (5) TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS J• SECTION 01400 PAGE 9 QUALITY CONTROL 4 Testing of Shear Stud Connectors a. Testing laboratory shall perform inspections of shear stud connectors in accordance with this section and as required for compliance with Contract Documents. b Provide verification that shop and field installation of all shear stud connectors is in accordance with AWS D1 1 Sections 4.29 and 4.30 c. Where the rejection rate for any welder exceeds 5 percent, each stud welded by that welder shall be struck twice by a hammer with a force sufficient to indicate whether or not a quality weld has been obtained. This hammer test is in addition to the two stud 30- degree bend test required by Section 4.29 d. Visual inspection shall be done after ferrule removal. e. Check for plumbness, other dimensional requirements, including required stud layout patterns. f. When welding is through metal deck, check to see that fusion is complete between studs and underlying beams. Certification of stud base qualification by manufacturer per AWS D1 1 Section 4.31 shall be supplied to Owner's testing agency g. Ultrasonic Testing (1) All penetration multi -pass groove welds shall be subject to ultrasonic testing. (2) All defective welds shall be repaired and retested with ultrasonic equipment. (3) Initially all multi -pass groove field welds shall be tested at the rate of 100 percent of each individual welder if rejectable defects occur in less than 5 percent of the welds tested. If the rate of rejectable defects increases to 5 percent or more, 100- percent testing shall be re- established until the rate is reduced to less than 5 percent. The percentage of rejects shall be calculated for each welder independently (4) When ultrasonic indications arising from the weld root can be interpreted as whether a weld defect or the backing strip itself, the backing strip shall be removed at the expense of the Contractor and, if no root defect is visible, the weld shall be re- tested. If no defect is indicated on this re -test and no significant amount of the base and weld metal have been removed, no further repair or welding is necessary If a defect is indicated, it shall be repaired at the Contractor's expense. (5) The ultrasonic instrumentation shall be calibrated by the technician to evaluate the quality of the welds in accordance with AWS D1 0 -79 (6) Should defects appear m welds tested, repairs shall be similarly inspected at the Contractor's expense and at the direction of the Engineer until satisfactory performance is assured. (7) Other methods of inspection (for example: X -ray gamma ray magnetic particle, or dye penetrant) may be used on welds if the Engineer feels necessary 3.6 SCHEDULE OF TESTS AND INSPECTIONS BY CONTRACTOR A. Comply with requirements of this section and Divisions 2 through 16 Provide inspections and tests required for complete and proper execution of the work, including: 1 Dewatering, Shoring: Inspect for conformance to specifications, Division 2, Sitework. 2. Road Subgrade• Provide proof rolling per Division 2, Sitework. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 3.7 RESPONSIBILITIES OF OWNER'S SOILS ENGINEER A. A qualified technician shall observe and monitor under the direction of the soils engineer B Submit written reports of observations and test to the building official, the Engineer the structural engineer and the Owner C Determine bearing stratum for foundations and structural replacement fills. D Determine over excavation requirements. E. Observe proof rolling and compaction of subgrades and fills. F Provide other field observations as required. SECTION 01400 PAGE 10 QUALITY CONTROL G Allow sufficient time for testing and evaluation of results before material is needed. The Soils Engineer shall be sole and final judge of suitability of all materials. H. Number of tests will be determined by Engineer Materials in question may not be used pending test results. I. Soils Engineer will visually or otherwise examine excavation and embankment areas for bearing values. 3.8 REPAIR AND PROTECTION BY CONTRACTOR A. Upon completion of inspection, testing, sample- taking, and similar services, repair damaged construction and restore substrates and finishes to eliminate deficiencies, including deficiencies in visual qualities of exposed finishes. Comply with Section 01045 Cuttmg and Patching. B Protect construction exposed by or for quality control service activities and protect repaired construction. C Repair and protection is the Contractor's responsibility regardless of the assignment of responsibility for inspection, testing, or similar services. 3.9 ADJUSTMENT AND CLEANING A. Adjust, clean, lubricate, restore marred finishes, and protect newly installed work to ensure that it will remain without damage or deterioration during the remainder of the construction period. END OF SECTION TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified in this section. 1.2 REFERENCES A. A list of standards is located in Section 01091 Reference Standards. 1.3 DESCRIPTION A. Work Includes 1 The temporary construction service facilities of all kinds required to complete the work as specified herein. 2. Removal of temporary facilities prior to acceptance. 1.4 QUALITY ASSURANCE A. Regulations 1 Conform with Section 01065 Code and Permit Requirements. B Precautions 1 Take all necessary precautions for the safety of employees and other personnel on the site of the work; comply with all applicable provisions of Federal, State, and Municipal Safety Laws and Building Codes to prevent accidents or injury to persons on, about or adjacent to the premises where the Work is bemg done. 1.5 RESPONSIBILITY A. Unless otherwise specified, the Contractor for the general Contract shall be responsible to provide and maintain during the construction penod the Temporary Facilities named herein. They shall be located as directed and terminated and removed from the premises prior to the Final Payment. PART 2 TEMPORARY CONSTRUCTION 2.1 FIELD OFFICE BUILDING SECTION 01500 PAGE 1 CONSTRUCTION FACILITIES A. Provide substantial weathertight office space on the site. Locate where directed. Include one room of approximately 75 square feet of area with the following features and accessories: 1 Windows arranged so as to overlook the work, if possible, and a door with lock. 2. Shelving, plan, rack, stools, chairs, and plan table located so the orientation of laid -out plans is the same as actual project, if possible. 3 Adequate heat, light, power and telephone. B Remove building from premises upon completion of the contract, or sooner if directed. 2.2 DUSTPROOF ENCLOSURES A. Provide dust -proof enclosures sufficient to protect occupied spaces from remodeling work for the duration of the work. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS C. Construct dust -tight barriers withm or at the edge of the existmg building (depending on the phase). Survey the existing air duct system and seal appropriate grilles so dust will not be deposited within or through the system. Dust barriers shall be constructed of non combustible studs with 5/8' GWB on public side, pamted with two coats of pamt, color to match adjacent surfaces or as selected. Extend dust barriers above the finish ceilings to underside of structure. Where passageways must be maintained for the Owner's or Contractor's access, provide temporary solid core wood door with latching hardware m hollow metal frame Provide adhesive sheet floor mats at both sides of door to prevent spread of construction dust to other areas of the building. SECTION 01500 PAGE 2 CONSTRUCTION FACILITIES B Take all necessary precautions to prevent the migration of dust and debris into the existing mechanical system. Any damage to the existing mechanical systems caused by dust or debris will be repaired by the Contractor immediately at the Contractor's expense. 2.3 FIRE PROTECTION A. Provide fire protection during all phases of construction as required by state and local fire marshals. Existing Life Safety and Fire Protection and Detection systems in occupied portions of the building shall be maintained. 2.4 PAINTING OF TEMPORARY STRUCTURES A. Coat temporary structures and barriers with two (2) coats prepared paint, color selected. 2.5 TEMPORARY CONSTRUCTION SAFETY BARRIERS Provide 6' -0' high temporary chain link fencing with locked gates around all structures under construction and around all hazardous conditions caused by construction or excavation. Provide signage in all principle directions reading: Danger Construction Area Keep Out. Take care to keep construction safe and free of hazards at all times Secure the site at the end of each day Remove all ladders and access to building. 2.6 TEMPORARY TOILETS A. Provide adequate toilet facilities for all those connected with the work. B The Owner's facilities may not be used. 2.7 PUBLIC UTILITIES A. Take care of all public utilities encountered in connection with his work; he shall pay all expenses therewith. He shall properly support all water, sewer, gas, electric, telephone, and other services and shall immediately notify persons or corporations owning the same granting them the opportumty to take such precautions as they see fit. The Contractor shall be responsible for all damage caused by his operations. PART 3 EXECUTION 3.1 PROTECTION OF PROPERTY AND UTILITIES A. Fire Watch 1 Conduct operations in a fire -safe manner subject to approval of the Owner or his authorized representative. 2. Provide and maintain a sufficient number of fire extinguishers of the proper type in locations readily available in case of a fire. 3 Clear the premises of excessive rubbish and debris. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01500 PAGE 3 CONSTRUCTION FACILITIES 4 Comply with the applicable provisions of the governing fire code which, by reference, shall be incorporated into these specifications. 5 Immediately correct any deficiencies identified by the Engineer or Owner 6 Where significant or continued non compliance is noted, the Owner reserves the right to stop the work, at no extra cost or extension of time, pending remedial action. B Protection of Existing Utilities If indications of underground utilities of record shown on the drawings are not necessarily exact or complete, the Contractor shall take the following steps. a. Notify owner in writing, on each occasion, of intent to work near existing underground utility services or structures. b Employ the services of a locator to survey the area with X -ray magnetic or other detection means and prominently mark the locations of utilities and services. c. Submit procedure for approval to ensure safe and continuous operation of services. d. Proceed with sufficient caution to preclude damaging any utilities known or unknown. e. In the event unidentified utilities are encountered, notify the Owner immediately f. In the event utilities are damaged during construction, temporary services and/or repairs must be made immediately to maintain continuity of service at the Contractor's expense. 2. Include in bid all expenses connected with detection and protection of existing utilities encountered. Properly protect and support all water sewer gas, electric, telephone, and other services. C. Continuity of Utility Services 1 Contmuity of utility services to and withm existing buildings shall be reasonably maintained at all times. 2. Submit a schedule of utility shutdowns within thirty (30) days after the Notice to Proceed. 3 Confirm all requests for utility shutdowns in writing to the Owner not less than two (2) weeks prior to the proposed date. Requests shall include as a minimum the following information. a. Utility services affected. b Reason shutdown is required. c. Work to be accomplished during the shutdown. d. Proposed shutdown date and time. e. Duration of the shutdown. 4 The actual time and date of all shutdowns will be subject to approval of the Owner 5 In general, they will be scheduled for nights, weekends, or other low intensity use periods. 6 The duration of all shutdowns shall be held to a reasonable minimum as determined by the Owner 7 Materials and equipment required for the work to be accomplished during shutdown shall be complete and available on the job for review by the Owner three (3) days prior to the shutdown. 8 If the Contractor is not adequately prepared, the shutdown will be canceled and re- scheduled. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS E. Work During Other Than Normal Working Hours SECTION 01500 PAGE 4 CONSTRUCTION FACILITIES 9 Only Owner's personnel will shut down and restart utilities. 10 Owner will inspect the installation prior to restarting and will not restart if an unsafe condition exists. 11 -In the event the Contractor's work is not completed during the time scheduled for the shutdown, the Owner may elect to restart the utilities service. In that event, additional shutdown requirements shall be re- scheduled in accordance with the preceding requirements. 12. Restarting shall not be construed as acceptance of the work as complete. 13 Include in the bid all costs associated with utilities shutdowns. 14 The Owner will make no extra payment for overtime work, schedule changes or failure to complete utilities connections within authorized shutdown periods. D Fire Alarm Bypass. 1 Obtain a copy of the Fire Alarm Bypass Guidelines from the Owner's Engineering Department at the beginning of the project, and review the specified procedures with the appropriate sub contractors. 2. When work requires that the fire alarm system be mterrupted, notify the Owner's Engineering Department and coordinate with the Owner's Security Department as described in the Fire Alarm Bypass Guidelines. When work during other than normal working hours is to be accomplished, the Owner must be notified so that the Owner's Security Department may be properly coordinated. F Cleaning and Protection of Existing Surfaces: 1 Keep public areas adjacent to construction area and along access route to construction area free of dust and debris. Provide daily cleaning at end of work shift to prevent accumulation of dust and permanent soiling of finishes. 2. Provide floor protection along route of access to construction area when removing debris or delivering materials. 3 Provide protection mats for interior of elevator cabs that are in route of access to construction. 3.2 WASTE REMOVAL A. All refuse and waste material, including excess or unusable earth from excavation, shall be disposed of by the Contractor off the Owner's property B Waste material shall not be stockpiled on the Owner's property C. Immediately clean up any spilled material from buildings, roads, etc. 3.3 TEMPORARY CONSTRUCTION SERVICE FACILITIES A. General 1 Provide those temporary construction service facilities, prior to acceptance by Owner as required, including all public utility connections, heating systems, and electrical services. 2. All installations shall comply with applicable Federal, State and local codes. 3 All temporary construction service facilities shall be removed by the Contractor prior to acceptance by the Owner TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS B Temporary Sedimentation Controls (Not Used) SECTION 01500 PAGE 5 CONSTRUCTION FACILITIES C Temporary Heat 1 Provide temporary heat as required to protect materials and equipment from dampness and cold. 2. The method of heating is subject to approval of the Engineer 3 The project's permanent heating plant may not be used for temporary heating. D Electrical Power A. Intent 1 Furmsh a temporary electrical distribution and wiring installation as required to serve all construction power temporary heating, lighting, and other loads requiring electrical service. Installation to conform with applicable codes and ordinances and shall be maintained in a safe and workmanlike manner 2. All costs of transformers, cable, installation, and removal at the completion of the work shall be paid by the Contractor 3 All temporary equipment shall be installed and maintained in accordance with all applicable safety regulations and subject to approval by the Owner E. Temporary Illumination 1 Furnish a temporary illumination system which will provide not less than 10 footcandles or adequate illumination of building areas as required to maintain a high level of workmanship for all trades. In addition, provide adequate security and safety lighting for all stairways, corridors, passageways and other areas as required for pathway lighting throughout the building. Pathway illumination level shall be a minimum of 2 footcandles. 2. Provide and maintain security lighting as appropriate to provide general illumination of the work area during night time hours. F Telephone 1 Provide non -coin box telephone connected to nearest city exchange. 2. Install when work is started, maintain until full completion; pay all charges. 3 Allow all those connected with the Work to use, provided they pay for toll calls. G Fax 1 Provide in office; pay all charges. H. Water 1 Water for construction purposes will be furnished by the Contractor 2. All costs of temporary piping, including pressure reducing stations, removal of piping and restoration of Owner's utilities at the completion of work, shall be paid by the Contractor 3 Piping of temporary water service shall not exceed the capacity of the Owner's system and shall be limited to 1 1/2 inch pipe size. 4 Provide drinking water from a proven safe source for all those connected with the work. 5 Pipe or transport water in such manner as to keep it clean and fresh. 6 Serve in single service containers or sanitary drinking fountains. 3.4 NOISE CONTROL TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01500 PAGE 6 CONSTRUCTION FACILITIES 1 The purpose of this specification is to keep the level of construction noise inside adjacent existing buildings and/or rooms from exceeding a dBA 55 curve (with windows closed) during all occupied hours. The Contractor may meet this cntena by erecting barriers between equipment and occupied areas. B Outdoor Vehicle and Internal Combustion Engine Noise 1 Noise level of each piece of equipment shall not be greater than 86 DBA at a distance of 50 feet as measured under noisiest operating conditions. Rubber -tired equipment will be used whenever possible instead of equipment with metal tracks. Construction traffic shall be routed through the nearest campus exit, subject to approval of the Owner Mufflers for stationary engines shall provide hospital area quality of silencing. C Indoor Noise 1 Use of noise producing vehicles and equipment within existing buildings is subject to Owner's approval. D Air Compressors 1 Equipment with silencing packages. Electric driven preferred. E. Jack Hammers 1 Use prohibited. Use core drilling or saw cutting equipment whenever possible. F General 1 Any equipment that can be electrically driven instead of gas or diesel is preferred. If noise levels on any gear cannot reasonably be brought down to cntena, either that gear will not be allowed on the job or use times will have to be scheduled subject to approval of the Owner Conformance to this specification shall be included in the Contract price and no compensation will be allowed for special equipment, overtime, etc. that may be required. 3.5 VEHICULAR CONTROL A. Traffic Regulation 1 Prepare a construction traffic plan subject to the Owner's approval. 2. Existing walkways and roadways leading past new work areas shall remain clear and safe at all times. This shall include access and paths for pedestrian flow 3 Provide carriers, flashing lights, walkways, guard rails, and night lighting as required. 4 The Owner's Security Department will make periodic inspections of adequacy of pedestrian facilities and violations must be corrected immediately 5 Maintain fire lanes and roadways to exiting buildings continuously as required by the Owner's Security Department and Fire Department. 6 Provide qualified flagmen as required by the Owner or the City of Renton to maintain efficient traffic movement. B Refer to additional requirements in 01010 Summary of Work and 01011 Contract Time and Sequence. C. On campus parking for the Contractor's vehicles is subject to the limitations imposed by the Owner TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 3.6 SMOKING A. Olympic Medical Center is a non smoking environment. Smoking will not be allowed in the construction area or anywhere within the hospital. Smoking is only allowed in designated smoking areas outside the hospital buildings. 3.7 WEAPONS POLICY A. Olympic Medical Center is a weapons -free facility Firearms are not allowed anywhere on the hospital campus, except those in the possession of recognized city county state, or federal law enforcement agents. END OF SECTION SECTION 01500 PAGE 7 CONSTRUCTION FACILITIES TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART I GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified in this section. 1.2 REFERENCES A. A list of standards is located in Section 01091 Reference Standards. 1.3 DESCRIPTION A. General 1 Administrative and procedural requirements governing the Contractor's selection of products for use in the project. B Requirements 1 Compliance with industry standards and recommendations 2. Product selections and substitutions 3 Warranties C. Related Requirements Specified Elsewhere 1 Section 01091 Reference Standards 2. Section 01300 Submittals 3 Section 01310 Progress Schedule 4 Section 01400 Quality Control 5 Section 01500, Construction Facilities and Temporary Controls 6. Section 01610 Delivery Storage, and Handling 7 Section 01630 Product Options and Substitutions 8 Section 01745 Warranty Procedures D Definitions 1.4 SUBMITTALS SECTION 01600 PAGE 1 MATERIAL AND EQUIPMENT 1 Definitions used in this section are not intended to change or modify the meaning of other terms used in the contract documents. a. Products: Items purchased for incorporation in the work, whether purchased for the project or taken from previously purchased stock. The term 'product" includes the terms 'material, equipment," system, and terms of similar intent. b. Named Products: Items identified by manufacturer's product name, including make or model designation, indicated in the manufacturer's published product literature, that is current as of the date of the contract documents. c. Materials: Products that are substantially shaped, cut, worked, mixed, finished, refined, or otherwise fabricated, processed, or installed to form a part of the work. d. Equipment: A product with operational parts, whether motorized or manually operated, that requires service connections such as wiring or piping. A. Comply with Section 01300 Submittals. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01600 PAGE 2 MATERIAL AND EQUIPMENT 1.5 QUALITY ASSURANCE A. Comply with Section 01400, Quality Control, and Section 01091 Reference Standards. 1.6 DELIVERY, STORAGE, AND HANDLING A. Comply with Section 01610 Delivery Storage, and Handling. 1.7 PROJECT CONDITIONS A. Verify conditions at site affecting work to ensure the best and most complete installation per industry standards. 1.8 SCHEDULING A. Comply with Section 01310 Construction Progress Schedule. 1.9 WARRANTY A. Comply with Section 01745 Warranty Procedures. PART 2 PRODUCTS 2.1 GENERAL LIMITATIONS A. Where possible, provide entire required quantity of each generic product from single source. Where not possible to do so, match separate procurements as closely as possible. B To extent selection process is under Contractor's control, provide compatible product. C Where available and complying with requirements, provide standard products which have been used previously and successfully in similar applications and which are recommended by the manufacturers for the applications mdicated. 2.2 PRODUCT SELECTIONS A. General 1 It is the Contractor's responsibility to select products which comply with the contract documents and which are compatible with one another a. Verify that electrical characteristics of products are compatible with electrical systems. Notify Engineer of all discrepancies. b Where visual matching to an established physical sample is required, the Engineer's decision will be final. c. Provide products complete with all accessories, trim, finish, safety guards, and other devices and details needed for a complete installation and for the intended use and effect. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS B Single Product Named 1 Provide only the product(s) specified, unless determined with prior approval to be unavailable, noncompatible with the work, or noncomplying with requirements or governing regulations. C. Two or More Products Named 1 Selection from named products is Contractor's option, provided selection complies with requirements specified. D Equivalent Products 1 Where specification allows for or equivalent" product, product selection shall be submitted for review and Engmeer's approval during the bidding period per Section 00100 Instructions to Bidders. E. Acceptable Manufacturers Named 1 Where a particular manufacturer's product is named, similar products by other named manufacturers may be used provided they comply with requirements of the contract documents F Quality Standard Product Named 1 Where a quality standard product or matenal is named, the manufacturer's product data and specifications, as most recently published, are incorporated in the contract documents. 2. Components of the quality standard product may be referenced in the contract documents using manufacturer's model or part numbers. The work shall conform, or be equivalent, to the quality standard product and components as indicated. 3 Identification of a quality standard product is intended to establish quality standard. Equivalent products by approved manufacturer's are acceptable if approved in addenda. G Substitutions H. Visual Selection 1 Where specified product requirements include the phrase .as selected from manufacturer's standard colors, patterns, textures. or a similar phrase, select a product and manufacturer that complies with other specified requirements. The Engineer will select the color pattern, and texture from the product line selected. PART EXECUTION 3.1 EXAMINATION SECTION 01600 PAGE 3 MATERIAL AND EQUIPMENT 1 Products other than those named in this manual shall be only those approved during bidding penod per Section 00100, Instructions to Bidders. A. Require installer of each major unit of work to inspect substrate and conditions for installation and to report (in writing) unsatisfactory conditions to satisfaction of installer before proceeding. B Inspect each product immediately before installation and do not install damaged or defective product. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 3.2 PREPARATION A. Prior to starting installation of each major component of the work, hold a premstallation conference, attended by each entity involved or affected by planned installation. Include technical representatives of product manufacturers and others recognized as expert or otherwise capable of influencing success of the installation. Review significant aspects of requirements for the work. Record discussion and distribute as plan of action. 3.3 INSTALLATION A. General SECTION 01600 PAGE 4 MATERIAL AND EQUIPMENT 1 Comply with manufacturer's instructions and recommendations. Anchor securely in place; accurately locate and align with other work. Clean and protect to ensure that products will be free from damage and deterioration at time of acceptance. B Nameplates 1 Where needed for operation and maintenance, provide permanent engraved plastic laminate nameplates on equipment, located in inconspicuous places, and containing suitable information and operational data. 2. Otherwise, do not allow manufacturer's trademarks or similar labels or nameplates to be placed on products in locations where exposed to view after installation. 3.4 FIELD QUALITY CONTROL A. Comply with Section 01400 Quality Control. 3.5 CLEANING AND PROTECTION A. Comply with Section 01500 Construction Facilities and Temporary Controls, and Section 01710, Final Cleaning. B Clean each element of work at time of installation. C. Provide sufficient maintenance and protection during construction to ensure freedom from damage and deterioration at time of substantial completion. END OF SECTION TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified in this section. 1.2 REFERENCES A. A list of standards is located in Section 01091 Reference Standards. 1.3 DESCRIPTION SECTION 01610 PAGE 1 DELIVERY, STORAGE, AND HANDLING A. Deliver store, and handle products in accordance with the manufacturer's recommendations, using means and methods that will prevent damage, deterioration, and loss, including theft. B Schedule delivery to minimize long -term storage at the site and to prevent overcrowding of construction spaces. C. Coordinate delivery with installation time to ensure minimum holding time for items that are flammable, hazardous, easily damaged, or sensitive to deterioration, theft, and other losses. D Deliver products to the site in the manufacturer's original sealed container or other packaging system, complete with labels and instructions for handling, storing, unpacking, protecting, and installing. Labels to include: 1 Name of product 2. Name of manufacturer 3 Date of manufacture, where applicable 4 Shelf life, where applicable 5 Quality or grade, where applicable 6 Lot number where applicable 7 Fire performance characteristics, where applicable E. Store products at the site in a manner that will facilitate inspection and measurement of quantity or counting of units. F Store heavy materials away from the project structure in a manner that will not endanger the supporting construction. G Store products subject to damage by the elements above ground, under cover in a weathertight enclosure, with ventilation adequate to prevent condensation. Maintain temperature and humidity within range required by manufacturer's instructions. END OF SECTION t TBS ENGINEERING SECTION 01630 PAGE 1 OLYMPIC MEMORIAL HOSPITAL PRODUCT OPTIONS AND DOMESTIC WATER SUPPLY AND DISTRIBUTION SUBSTITUTIONS MODIFICATIONS PART 1 GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified m this section. 1.2 REFERENCES A. A list of standards is located in Section 01091 Reference Standards. 1.3 DESCRIPTION A. General: Administrative and procedural requirements for handling product options and requests for substitutions made after award of the contract. B Requirements 1 Compliance with industry standards and recommendations 2. Product selections and substitutions 3 Warranties C. Related Requirements Specified Elsewhere 1 Section 01091 Reference Standards 2. Section 01300 Submittals 3 Section 01310 Progress Schedule 4 Section 01400 Quality Control 5 Section 01500 Construction Facilities and Temporary Controls 6. Section 01600 Material and Equipment 7 Section 01610, Delivery Storage, and Handling 8 Section 01745 Warranty Procedures D Defmitions: Definitions used in this section are not intended to change or modify the meaning of other terms used in the contract documents. 1 Products: Any product, material, or equipment. 2. Substitution: Requests for changes in products, materials, equipment, and methods of construction required by contract documents proposed by the Contractor after award of the contract. The following are not considered substitutions and are not subject to requirements specified in this section for substitutions: a. Substitutions requested by bidders during the bidding period, and accepted prior to award of contract. b Revisions to contract documents requested by the Owner or Engineer c. Specified options of products and construction methods included in contract documents. d. The Contractor's determination of and compliance with governing regulations and orders issued by governing authorities. TBS ENGINEERING SECTION 01630 PAGE 2 OLYMPIC MEMORIAL HOSPITAL PRODUCT OPTIONS AND DOMESTIC WATER SUPPLY AND DISTRIBUTION SUBSTITUTIONS MODIFICATIONS 1.4 SUBMITTALS A. Substitution Request Submittal: Request for substitution will be considered if received within 60 days after commencement of the work. Requests received more than 60 days after commencement of the work may be considered or rejected at the discretion of the Engineer 1 Submit three copies of each request for substitution for consideration. Submit requests in the form and in accordance with procedures required for change order proposals. 2. Identify the product or the fabrication or installation method to be replaced in each request. Include related specifications section and drawing numbers. Provide complete documentation showing compliance with the requirements for substitutions and the following information, as appropriate: a. Product data, including drawings and descnption of products, fabrication, and installation procedures. b. Samples where applicable or requested. c. A detailed comparison of significant qualities of the proposed substitution with those of the work specified. Significant qualities may include elements such as size, weight, durability performance, and visual effect. d. Coordination information, including a list of changes or modifications needed to other parts of the work and to construction performed by the Owner and separate Contractors that will become necessary to accommodate the proposed substitution. e. A statement indicating the substitution's effect on the Contractor's construction schedule compared to the schedule without approval of the substitution. Indicate the effect of the proposed substitution on overall contract time. f. Cost information, includmg a proposal of the net change, if any in the contract sum. g. Certification by the Contractor that the substitution proposed is equal to or better in every significant respect to that required by the contract documents, and that it will perform adequately in the application indicated. Include the Contractor's waiver of rights to additional payment or time that may subsequently become necessary because of the failure of the substitution to perform adequately B Engineer's Action. Within 5 working days of receipt of the request for substitution, the Engineer will request additional information or documentation necessary for evaluation of the request. Within 15 working days of receipt of the request, or 10 working days of receipt of the additional information or documentation, whichever is later the Engineer will notify the Contractor of acceptance or rejection of the proposed substitution. If a decision on use of a proposed substitute cannot be made or obtained within the time allocated, use the product specified by name. Acceptance will be in the form of a change order 1.5 QUALITY ASSURANCE A. Comply with Section 01400 Quality Control, and Section 01091 Reference Standards. 1.6 DELIVERY, STORAGE, AND HANDLING A. Comply with Section 01610 Delivery Storage, and Handling. 1.7 PROJECT CONDITIONS A. Verify conditions at site affecting work to ensure the best and most complete installation per industry standards. TBS ENGINEERING SECTION 01630 PAGE 3 OLYMPIC MEMORIAL HOSPITAL PRODUCT OPTIONS AND DOMESTIC WATER SUPPLY AND DISTRIBUTION SUBSTITUTIONS MODIFICATIONS 1.8 SCHEDULING A. Comply with Section 01310 Progress Schedule. 1.9 WARRANTY A. Comply with Section 01745 Warranty Procedures. PART 2 PRODUCTS 2.1 SUBSTITUTIONS A. The Contractor's substitution request will be received and considered by the Engineer when one or more of the following conditions are satisfied, as determined by the Engineer Otherwise, requests will be returned without action except to record noncompliance with these requirements. 1 The specified product or method of construction cannot be provided within the contract time. The request will not be considered if the product or method cannot be provided as a result of failure to pursue the work promptly or coordinate activities properly 2. The specified product or method of construction cannot receive necessary approval by a governing authority and the requested substitution can be approved. 3 A substantial advantage is offered the Owner in terms of cost, time, energy conservation, or other considerations of merit after deducting offsetting responsibilities the Owner may be required to bear Additional responsibilities for the Owner may include additional compensation to the Engineer for redesign and evaluation services, increased cost of other construction by the Owner or separate contractors, and similar considerations. 4 The specified product or method of construction cannot be provided in a manner that is compatible with other materials and where the Contractor certifies that the substitution will overcome the incompatibility 5 The specified product or method of construction cannot be coordinated with other materials and where the Contractor certifies that the proposed substitution can be coordinated. 6. The specified product or method of construction cannot provide a warranty required by the contract documents and where the Contractor certifies that the proposed substitution provide the required warranty B The Contractor's submittal and Engineer's acceptance of shop drawings, product data, or samples that relate to construction activities not complying with the contract documents does not constitute an acceptable or valid request for substitution nor does it constitute approval. PART 3 EXECUTION Not used. END OF SECTION 1 1 1 1 1 1 1 1 1 1 1 SPECIFICATION SECTION TO FROM PROPOSED SUBSTITUTION MANUFACTURER MODEL NO SIGNATURE FIRM ADDRESS PHONE FOR USE BY ARCHITECT BY SUBSTITUTION REQUEST FORM PROJECT Olympic Medical Center Domestic Water Supply and Distribution Modifications (Bidder/ Contractor) PROJECT NO DATE PARAGRAPH Attached data includes product description, specifications, drawings, photographs, performance, and test data adequate for evaluation of the request (applicable portions of the data are clearly identified) Attached data also includes description of changes to contract documents which proposed substitution will require for its proper installation. The following paragraphs, unless modified on attachments are correct: The proposed substitution does not affect dimensions shown on drawings. I/ We will pay for changes to the building design, including engineering design, detailing, and construction costs caused by the requested substitution. The proposed substitution will have no adverse affect on other trades, the construction schedule, or specified warranty requirements. Maintenance and service parts will be locally available for the proposed solution. I /We state that the function, appearance, and quality of the proposed substitution are equivalent or superior to the specified item. Accepted Accepted as Noted Not Accepted Received Too Late DATE Form 1063 1 t 1 1 1 1 TBS ENGINEERING 1 SECTION 01700 PAGE 1 OLYMPIC MEMORIAL HOSPITAL; CONTRACT CLOSEOUT DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified in this section. 1.2 REFERENCES A. A list of standards is located in Section 01091 Reference Standards. 1.3 DESCRIPTION A. This section specifies administrative and procedural requirements for project closeout. B Work includes. PART 2 PRODUCTS Not used. PART 3 EXECUTION 1 Substantial completion and punch list procedures 2. Record documents. 3 Operating and maintenance instructions 4 Maintenance and operation manuals 5 Warranty manual 6 Warranty list items 7 Final cleanup 8 As -built drawings 9 Final acceptance 1.4 SUBMITTALS A. Comply with Section 01300 Submittals. 1.5 SCHEDULING A. Comply with Section 01310 Construction Progress Schedule. 1.6 WARRANTY A. Comply with Section 01745 Warranty Procedures. 3.1 SUBSTANTIAL COMPLETION AND PUNCH LIST PROCEDURE A. Initiation by Contractor 1 The Contractor shall initiate process of determination for substantial completion. 2. He shall do so by giving written notice to the Engineer that the project is substantially complete (or portion thereof as previously agreed to with the Owner and Engineer) and that the building official has granted permission or certification for occupancy TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01700 PAGE 2 CONTRACT CLOSEOUT B Deficiency List 1 Prior to giving notice of substantial completion, and if it is agreed to be helpful, the Owner will walk through the project with the Contractor to point out work needing completion. The list of such work, to be called the "Deficiency List, will be compiled and wntten by the Contractor during the walkthrough. 2. Once the Deficiency List has been corrected, the Contractor may commence with notice to the Engineer indicating the area is ready for substantial completion. 3 The Deficiency List is not the Punch List. C. Determination of Substantial Completion 1 Upon wntten notification by the Contractor the Engineer will review the project (or parts) and determine whether or not substantial completion can be recommended to the Owner If the determination cannot be made, the Contractor will be so notified. 2. If the determination can be made, the Engineer will prepare a certificate of substantial completion for the respective part for the Contractor's signature and the Owner's acceptance. The Owner will occupy the building or part of the building the day after the date of substantial completion. 3 Prior to or at the same time of substantial completion, the Contractor will apply and receive a certificate of occupancy from the inspectors having jurisdiction. This must be a part of granting the substantial completion certificate. D Issuance of Punch List 1 Attached to the certificate of substantial completion, the Engineer will provide the punch list indicating items of work which must be completed prior to final acceptance. NOTE. Final payment and release of retainage will not be granted until all punch list items are complete. Each punch list item, when completed by the contractor, must be initialed by the project superintendent prior to resubmission to the Engineer 2. Upon receipt of punch list, with all items initialed as complete, Engineering back -check will be performed. 3.02 RECORD DOCUMENTS A. Prepare and provide per Section 01720 Project Record Documents. 3.03 OPERATING AND MAINTENANCE INSTRUCTIONS A. General 1 Provide per Divisions 15 and 16 and as follows. 2. Time to be per Section 01011 Contract Time and Sequence, and arranged for Owner's convemence. B Required Information 1 Operation instruction period(s) shall be conducted by Contractor for operating personnel. 2. Instructions shall be provided in all phases of operation and maintenance for all systems, including but not limited to, the following: a. Startup b. Shutdown c. Emergency operations d. Noise and vibration adjustments TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS B Format e. Safety procedures f. Economy and efficiency adjustments g. Effective energy utilization 3 Contractor representatives shall be foremen or superintendents for the trade involved or manufacturer's representatives. 4 Place of the instruction period shall be as mutually agreed to 3.04 MAINTENANCE AND OPERATION MANUALS A Prepare and provide per Section 01011 Contract Time and Sequence, and Section 01300 Submittals. 3.05 WARRANTY MANUAL A. Prepare and provide per Section 01011 Contract Time and Sequence, and Section 01745 Warranty Procedures. 3.06 WARRANTY LIST ITEMS A. Prepare and provide per Section 01745 Warranty Procedures. 3.07 FINAL CLEANUP A. Comply with Section 01710 Final Cleaning. 3.08 AS -BUILT DRAWINGS A. General 1 Prepare per Section 00700 General Conditions, and as follows. 2. Submit per Section 01011 Contract Time and Sequence. 1 Contractor shall provide one set of Diazo Sepia Mylars of Division M, and E design drawings and two sets of blueline prmts entitled As -built Drawings. 2. In addition to the above, the Contractor shall provide an AutoCad computer file disk copy of Division M, and E As -Built drawings. This copy shall be based on the design drawing files provided by the Engineer updated by the Contractor to show as -built information. 3 Make notations clearly legibly Accurately draft changes in the work. SECTION 01700 PAGE 3 CONTRACT CLOSEOUT C Required Information 1 Significant changes made during construction. Identify source of changes. 2. Significant detail not shown in original Contract Documents. 3 Location of underground utilities and appurtenances as actually mstalled or encountered, referenced to permanent surface improvements. Show and locate changes in direction by dimension and elevation as utilities are actually installed. 4 Location of mternal utilities and appurtenances concealed in building structure as actually installed or encountered, reference to visible and accessible features of the structures. D Distribution TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 1 Submit one copy to Engineer For records concerning civil, structural, mechanical and electrical work, submit direct to Engineer's Consultant with transmittal letter copy to Engineer 2. Engineer will return submittal for corrections as necessary 3 Engineer will forward accepted submittal to Owner 3.09 FINAL ACCEPTANCE SECTION 01700 PAGE 4 CONTRACT CLOSEOUT A. Requirements Prior to Final Acceptance 1 Contractor's submission of, and Engineer's acceptance of, all record drawings and as -built drawings. 2. Submission and approval of warranties. 3 Issuance of final certificate of occupancy and submission of copies of all permits with signature of inspector indicating fmal approval, or equivalent, if not already obtained at time of substantial completion. 4 Final cleanup by the Contractor 5 Execution of all change orders. 6 Completion of all punch list items. B Final Acceptance Process When all items described above have been completed, the following are required: 1 Engineer's recommendation of final acceptance to the Owner 2. Contractor's submission of fmal request for 100- percent payment and payment of retainage. Supporting documents shall include: a. Affidavit for Payment of Retained Percentage per Section 01026 Payment Procedures. b. Consent of Surety per Section 01026, Payment Procedures. c. Contractor's Affidavit of Release of Liens per Section 01026, Payment Procedures. d. Contractors Affidavit of Payment of Debts and Claims per Section 01026, Payment Procedures. e. State of Washington Department of Revenue Certification, as proscribed in the agreement between the Owner and the Contractor f. Affidavit of wages paid in a form acceptable to the Owner Affidavit shall receive certification from the state of Washington, Department of Labor and Industries, prior to submission to Owner TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 01700 PAGE 5 CONTRACT CLOSEOUT B Final Payment and Release of Retainage: Final payment and release of retamage shall be in accordance with the conditions of the contract upon fmal acceptance by the Owner and receipt of properly prepared invoice vouchers from the Contractor In any case, release of retainage will not occur until 30 days after fmal acceptance by the Owner END OF SECTION TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified m this section. 1.2 REFERENCES A. A list of standards is located m Section 01091 Reference Standards. 1.3 DESCRIPTION A. This section specifies procedural requirements for final cleaning. B General cleaning during construction is required by Section 00700 General Conditions, and included in Section 01500 Construction Facilities and Temporary Controls. C Cleaning required for specific trades of work is specified in sections pertaining to that trade of work. 1.4 SUBMITTALS (NOT USED) 1.5 QUALITY ASSURANCE A. Comply with Section 01400 Quality Control. 1.6 DELIVERY, STORAGE, AND HANDLING (NOT USED) 1.7 PROJECT CONDITIONS (NOT USED) 1.8 SCHEDULING A. Comply with Section 01310 Progress Schedule. 1.9 WARRANTY (NOT USED) PART 2 PRODUCTS Not used. PART 3 EXECUTION SECTION 01710 PAGE 1 FINAL CLEANING 3.1 GENERAL A. Employ experienced workers or professional cleaners for final cleaning. B Clean each surface or unit to the condition expected in a normal, hospital cleaning and mamtenance program. C. Use only cleaning matenals and methods recommended by manufacturer on surface to be cleaned. D Materials producing flammable or harmful vapors are deemed not appropriate. 3.2 FINAL CLEANUP A. Upon completion of all other work under the contract, and prior to fmal acceptance, the Contractor shall be responsible for final cleanup of all work under this contract. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS B Leave entire project perfectly clean and ready for occupancy All building and fixture surfaces shall be turned over to the Owner in a new condition, free of all damage, dust, dirt, spots, stains, encrustations, and other blemishes. C. Perform the following m,nimum cleaning operations after all trades have completed their work under this contract: 1 Vacuum entire interior of project. 2. Clean all air ducts and ventilation equipment. 3 Hand dust and clean shelves and cabinets. 4 Remove labels that are not permanent. 5 Clean exposed exterior and interior hard- surfaced fmishes to a dust -free condition, free of stains, films, and similar foreign substances. 6 Clean fmish floors and floor coverings, wax when so specified. 7 Leave concrete floors broom clean and damp moped to collect dust. 8 Clean transparent materials, includmg mirrors and glass in doors and windows. Remove glazing compound and other substances that are noticeable vision obscuring materials. Replace chipped or broken glass and other damaged transparent matenals. 9 Restore reflective surfaces to their original reflective condition. 10 Remove all protective coverings from all accessories furnished or installed. 11 Wipe surfaces of mechanical and electrical equipment. Remove excess lubrication and other substances. Clean plumbing fixtures to a sanitary condition. Clean light fixtures and lamps. 12. Clean the site, including landscape development areas, of rubbish, litter and other foreign substances. Sweep paved areas broom clean, remove stains, spills, and other foreign deposits. Rake grounds that are neither paved nor planted to a smooth, even textured surface. D Contractor shall continue fmal cleanup as may be required by the punch list or other corrective work until such work is complete. 3.3 PEST CONTROL SECTION 01710 PAGE 2 FINAL CLEANING A. Engage an experienced exterminator to make a final inspection and rid the project of rodents, insects, and other pests. 3.4 REMOVAL OF PROTECTION A. Remove temporary protection and facilities installed for protection of the work during construction. 3.5 COMPLIANCE A. Comply with regulations of authorities having jurisdiction.and safety standards for cleaning. Do not burn waste materials. Do not bury debris or excess materials on the Owner's property Do not discharge volatile, harmful, or dangerous materials mto drainage systems. Remove waste materials from the site and dispose of m a lawful manner B Where extra materials of value remaining after completion of associated work have become the Owner's property arrange for disposition of these materials as directed. END OF SECTION TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified in this section. 1.2 REFERENCES A. A list of standards is located in Section 01091 Reference Standards. 1.3 DESCRIPTION A. This section specifies administrative and procedural requirements for record documents. Record documents are defined as one set of construction documents kept on site for the purpose of recording changes to the project and uncovered conditions during the course of construction, as well as documenting approved products and colors. B Work includes: 1 Record drawmgs 2 Record specifications 3 Record product data 4 Record sample submittals 5 Miscellaneous record submittals C. Related work specified elsewhere includes: 1 Section 01300 Submittals 2. Section 01700 Contract Closeout 1.4 SUBMITTALS A. Comply with Section 01300 Submittals. 1.5 QUALITY ASSURANCE A. Comply with Section 01400 Quality Control. 1.6 DELIVERY, STORAGE, AND HANDLING (NOT USED) 1.7 PROJECT CONDITIONS (NOT USED) 1.8 SCHEDULING A. Comply with Section 01310 Progress Schedule. 1.9 WARRANTY (NOT USED) PART2 PRODUCTS Not used. SECTION 01720 PAGE 1 PROJECT RECORD DOCUMENTS TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 3 EXECUTION 3.1 GENERAL A. Comply with Section 00700 General Conditions. SECTION 01720 PAGE 2 PROJECT RECORD DOCUMENTS B Maintam documents m good condition, available at all times for inspection by Engineer and his consultants. C Do not use for construction purposes. D Protect from deterioration and loss in a secure, fire- resistive location. E. Make notations clearly and legibly Use color or other marking system for contrast. 3.2 RECORD DRAWINGS A. General 1 Keep records current. Do not permanently conceal any work until required information has been recorded. 2. Required information includes: a. Significant changes made during construction. Identify source of change by assigned ESI, RFI or COP numbers. b Significant detail not shown m ongmal contract documents. c. Location of underground utilities and appurtenances as actually installed or encountered, referenced to permanent surface improvements. Show and locate changes in direction by dimension and elevation as utilities are actually installed. d. Location of internal utilities and appurtenances concealed in building structure as actually installed or encountered, referenced to visible and accessible features of the structures. B Format: Use one complete set of contract drawings titled "Project Record Drawings." C Distribution 1 Submit one copy to Engineer For records concerning civil, structural, mechanical, and electrical work, submit directly to Engineer's consultants with transmittal letter copy to Engineer 2. Engineer will return submittal for corrections as necessary Contractor shall refer to corrected record drawings when preparing as -built drawings. 3 Engineer will forward accepted submittal to Owner Contractor shall return corrected record drawings to Engineer with as -built drawing submittal. 3.3 RECORD SPECIFICATIONS A. General B Maintain one complete copy of the Project Manual, including addenda, and one copy of other written construction documents such as change orders and modifications issued in printed form during construction. Mark these documents to show substantial vanations in actual work performed in comparison with the text of the specifications and modifications. Give particular attention to substitutions, selection of options, and similar information on elements that are concealed or cannot otherwise be readily discerned later by direct observations. Note related record drawing information and product data. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS C Format: Use one Project Manual titled 'Project Record Specifications. D Distribution 1 Submit one copy to Engineer 2. Engineer will return submittal for corrections as necessary 3 Engineer will forward accepted submittal to Owner 3.4 RECORD PRODUCT DATA A. General SECTION 01720 PAGE 3 PROJECT RECORD DOCUMENTS B Maintain one copy of each product data submittal. Mark these documents to show significant variations m actual work performed in comparison with information submitted. Include variations m products delivered to the site and from the manufacturer's installation instructions and recommendations. Give particular attention to concealed products and portions of the work, which cannot otherwise be readily discerned later by direct observation. Note related change order and markup of record drawings and specifications. C Format D Use one set of product data submittals titled 'Project Record Product Data. E. Distribution F Upon completion of markup, submit completed set of record product data to the Engineer for the Owner's records. 3.5 RECORD SAMPLE SUBMITTAL A. Immediately prior to the date or dates of substantial completion, the Contractor will meet at the site with the Engineer and the Owner's personnel to determine which of the submitted samples that have been maintained during progress of the work are to be transmitted to the Owner for record purposes. Comply with delivery to the Owner's sample storage area. 3.6 MISCELLANEOUS RECORD SUBMITTALS A. Refer to other specification sections for requirements of miscellaneous record keeping and submittals in connection with actual performance of the work. Immediately prior to the date or dates of substantial completion, complete miscellaneous records and place in good order properly identified and bound or filed, ready for continued use and reference. Submit to the Engineer for the Owner's records. END OF SECTION 1 1 1 1 1 1 1 1 II 1 TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL SECTION 01745 PAGE 1 WARRANTY PROCEDURES 1.1 USE OF DOCUMENTS A. Divisions 0 and 1 apply to the work specified in this section. 1.2 REFERENCES A. A list of standards is located in Section 01091 Reference Standards. 1.3 DESCRIPTION A. Requirements 1 Comply with Section 00700 General Conditions. 2. Specific requirements for warranties for the work and products and installations that are specified to be warranted are included in the individual sections of Divisions 2 through 16 B Definitions C Types 1 "Guarantee' and 'warranty' are used interchangeably and are understood to mean the same thing See Section 00700 General Conditions, for definition. 2. "Standard product warranties' are preprinted written warranties published by individual manufacturers for particular products and are specifically endorsed by the manufacturer to the Owner 3 'Special warranties" are written warranties required by or incorporated in the contract documents, either to extend time limits provided by standard warranties or to provide greater rights for the Owner Categories of warranties required for the work include: 1 Special project warranty issued by Contractor and, where required, countersigned by installer or other recognized entity involved in performance of the work. 2. Specified product warranty issued by a manufacturer or fabricator for compliance with requirements m contract documents. 3 Coincidental product warranty available on a product incorporated into the work, by virtue of manufacturer's publication of warranty without regard for application requirements (nonspecified warranty). 4 Refer to sections of Division 2 through 16 for requirements of specified warranties. D Disclaimers and Limitations Manufacturer's disclaimers and limitations on product warranties do not relieve the Contractor of the warranty on the work that incorporates the products nor does it relieve suppliers, manufacturers, and subcontractors required to countersign special warranties with the Contractor TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 1.4. SUBMITTALS A. General B. Format SECTION 01745 PAGE 2 WARRANTY PROCEDURES 1 Prepare per Section 01300, Submittals, and as follows. 2. The Contractor's written warranty shall be submitted to the Engineer on the "Contractor's Warranty' form attached to this section or m a similar format. 3 For subcontractor warranties as specified, a warranty by each such subcontractor, countersigned by the General Contractor shall be submitted to the Engmeer on the "Subcontractor's Warranty" form attached to this section or in a similar format. 1 Bind each manual in a three -ring, heavy -duty vinyl, hardboard cover binder 2. On cover, imprint title "Warranty Manual' name of project, Owner, Engineer and date of substantial completion. 3 On bound edge, imprint name of project and owner and date of substantial completion. 4 Pages to be neat, clean sheets, 8 -1/2 by 11 -inch maximum size or accordion foldouts to same size. 5 Items to be identified with tabbed dividers showmg name and number of appropriate specification sections. 6. Arrange dividers and items m order they occur in specifications. C. Information Required 1 Table of contents identifying separate warranties by specification section number and name. 2. Contractor's warranty of the work per contract documents. 3 Warranties, certificates, and bonds for all portions of the work per specifications, Divisions 1 through 16. 4 Certificate of occupancy obtamed from appropriate building officials. D Distribution 1 Submit one preliminary copy to Engineer for approval. 2. Upon approval of preliminary copy prepare and submit two fmal copies to Engineer -one for Engineer and one for Owner 1.5 WARRANTY OBLIGATIONS A. Restore or remove and replace warranted work to its originally specified condition at such time during warranty as it does not comply with or fulfill terms of warranty Restore or remove and replace other work which has been damaged by failure of warranted work or which must be removed and replaced to gain access to warranted work. B Except as otherwise indicated or required by governing regulations, warranties do not cover damage to building contents (other than work of contract) which results from failure of warranted work. C. Cost of restoration or removal- and replacement is Contractor's obligation without regard to whether Owner has already benefited from use of failing work. TBS ENGINEERING OLYMPIC MEMORIAL HOSPITAL DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS D The Contractor shall warranty for a penod of 3 years from the date of substantial completion all work performed under the provisions of the Agreement Between the Owner and Contractor 1.6 REINSTATEMENT OF WARRANTY A. Reinstatement of warranty shall be per Article 4.5 of the General Conditions of the Contract. 1.7 OWNER'S RECOURSE A. Warranties and warranty periods do not diminish implied warranties and do not depnve Owner of actions, rights, and remedies otherwise available for Contractor's failure to fulfill requirements of the contract documents. Owner reserves nght to reject comcidental product warranties considered to be conflicting with or detracting from requirements of the contract documents. PART 2 PRODUCTS (NOT USED PART 3 EXECUTION (NOT USED END OF SECTION SECTION 01745 PAGE 3 WARRANTY PROCEDURES CONTRACTOR'S WARRANTY Date: General Contract Date: Owner Olympic Medical Center Address: 939 Caroline Street Port Angeles, WA 98362 Project: Olympic Medical Center Domestic Water Supply and Distribution Modifications (Contractor), the undersigned, warranties for a period of Three (3) year(s) from the date of Certificate of Substantial Completions, all work performed under the provisions of the Agreement Between the Owner and Contractor (Contractor) will remedy any defects appearing during the warranty period which are due to failure, faulty materials, poor workmanship, or other nonconformity with or omission from the contract documents. The following subcontractors perfomed the work or furnished matenals subject to warranty Trade Subcontractor and Address Phone Contact Person Contractor's Warranty Page 2 Trade Subcontractor and Address Phone Contact Person This warranty does not include holding the Contractor responsible for defects caused by abuse, modifications not executed by the Contractor improper or insufficient mamtenance, improper operation, or wear and tear under normal usage (per Section 00700 General Conditions). Contractor Address: Phone: Contact Person. Signature: (authorized representative) Date: General Contract Date: Owner. OIympic Medical Center Address: 939 Caroline Street Port Angeles, WA 98362 Project: Olympic Medical Center Domestic Water Supply and Distribution Modifications The General Contractor and the Subcontractor warranty for a period of three (3) years, as specified in Section 00700 General Conditions of the contract documents, all work performed under the provisions of the Agreement Between the Owner and the Contractor The undersigned will remedy any defects appearing during the warranty period which are due to failure, faulty materials, poor workmanship, or other nonconformity with or omission from the contract documents. This warranty does not include holding the Contractor responsible for defects caused by abuse, modifications not executed by the Contractor improper or insufficient mamtenance, improper operation, or wear and tear under normal usage (per Section 00700, General Conditions). Trade: Subcontractor. Address: Phone: Contact Person. Signature: Contractor Address: Signature: SUBCONTRACTOR'S WARRANTY (authorized representative) (authorized representative) 1 111 II 1 1 1 II II 1 1 TBS ENGINEERING SECTION 15010 OLYMPIC MEDICAL CENTER GENERAL MECHANICAL DOMESTIC WATER SUPPLY AND DISTRIBUTION REQUIREMENTS MODIFICATIONS PART 1 GENERAL 1.01 RELATED REQUIREMENTS A. AIA Document A201 'General conditions of the Contract for Construction with supplements thereto, special conditions and applicable portions of Division 1 are hereby made a part of this division of the specifications and shall apply to work under this Division of the specifications. 1.02 WORK INCLUDED SECTION 15010 GENERAL MECHANICAL REQUIREMENTS A. The work of Division 15 consists of providing labor and products, and of performing all operations required for the complete operating installation of all mechamcal systems as shown and specified, in strict accordance with this and all sections of these specifications, applicable drawings, terms, and conditions of the contract, and all applicable codes and ordmances governing installation of the various mechamcal systems. Coordinate all work fully with the work of other crafts. Provide all systems complete and in proper operating order This section of Division 15 is a part of all other sections of Division 15 1.03 DIAGRAMMATIC DRAWINGS A. Drawings and specifications are complementary each to the other• what is shown on one is as bindmg as if called for m both. B The drawings are partly diagrammatic and do not show all offsets in ducts or piping or exact location of piping, ducts, etc. Also, the drawings do not necessarily show in detail all features of the installation; however, the contractor is to provide a complete and satisfactorily working installation. C. Refer to details, diagrams and schematics, in addition to all Mechanical Specifications, for detailed requirements for isolating valves, dram valves, vents, instruments and similar components. D If there appears to be insufficient space to install the mechanical work as shown, the Engineer shall be notified prior to proceeding with the work. Failure to comply with this requirement will be considered sufficient cause to require altering the work, at no additional cost to the contract, as directed by the Engmeer 1.04 CODES, PERMITS, STANDARDS, INSPECTIONS AND FEES A. All materials furnished and all work installed shall comply with the current versions of the National Fire Codes of the National Fire Protection Association, National Electrical Code, Umform Building Code, Uniform Mechanical Code, Umform Plumbing Code, Federal, State and Local standards, applicable energy codes, with the requirements of local utility companies, and with the requirements of all governmental agencies and departments having jurisdiction. B All materials and equipment for the electrical portion of the mechanical systems shall bear the approval label, or shall be listed by the Underwriters' Laboratories, Inc. C. The Contractor shall give all necessary notices, obtam all permits and pay all government sales taxes, fees and other costs, including utility connections or extensions, in connection with his work; file all necessary plans, arrange for all necessary inspections, prepare all documents and obtain all necessary approvals of all governmental departments having junsdiction, obtain all TBS Engmeermg, Inc 15010 Page 1 TBS ENGINEERING SECTION 15010 OLYMPIC MEDICAL CENTER GENERAL MECHANICAL DOMESTIC WATER SUPPLY AND DISTRIBUTION REQUIREMENTS MODIFICATIONS required certificates of inspection for his work, and deliver three copies of same before request for acceptance and fmal payment for work. D The Contractor shall mclude in the work, without extra cost, any labor, materials, services, apparatus, drawmgs, in order to comply with all applicable laws, ordinances, rules and regulations. E. Nothing m the Drawings or Specifications shall be construed as directing or permitting work which is not fully in conformance with Codes and Regulations. F Where the Drawings or Specifications mdicate materials or construction which exceeds the quality or size required by Codes and Regulations, the provisions of the Drawmgs or Specifications take precedence over the requirements of the Codes and Regulations. G. Any variance from code requirements shall be promptly reported to the Engineer. No work shall be installed which is not in accordance with Codes and Regulations. 1.05 REVIEW OF MATERIAL AND EQUIPMENT SUBMITTALS A. General. Procedures and requirements for submittals are addressed in Division 1 In addition, comply with specific requirements of the individual sections and as noted herein. B. Submittals: Provide submittals for all products and systems described in Division 15 and shown on the Drawings to demonstrate compliance with the requirements of the project. Furnish equipment submittals m the manner described elsewhere in these Specifications. In addition, include data for review organized as noted below No work shall begin or products ordered until submittals are approved. C. Data Required for Review Mark submittal literature clearly bind 8 -1/2 x 11 literature m three hole, hard- backed, looseleaf binders by individual sets, and include all equipment and material shown on drawings and specified. Submittals not organized and prepared as follows will be returned to the Contractor for compliance prior to any detailed review Indicate the following: 1 Table of Contents fisted by specification mdex sections. 2. Individual tabs numbered by specification section. 3 Specification reference and/or drawing reference for which literature is submitted. 4 Manufacturer's name and address, and supplier's name, address and telephone number 5 Catalog designation or model number 6. Rough -in data and dimensions. 7 Performance curves and rated capacities. 8. Motor charactenstics and wrong diagrams. 9 Operation characteristics. 10 Catalogs, pamphlets, or other documents submmtted to describe items on which approval is being requested shall be specific and identification m catalog, pamphlet, etc. of item submitted shall be clearly made. Data of a general nature will not be accepted. When equipment submitted is of a different size or weight, or has different access, service or installation clearances, than the designed equipment, the equipment submittals shall clearly note the differences. 11 Winng diagrams for the specific system operation. 12. Working construction drawings (shop drawings). D Partial Submittals. If other than a complete submittal is made, the Contractor may make partial submittals separated into complete specification section classifications. Piece -meal subnuttals will be returned without review except for special situations. TBS Engineering, Inc. 15010 Page 2 TBS ENGINEERING SECTION 15010 OLYMPIC MEDICAL CENTER GENERAL MECHANICAL DOMESTIC WATER SUPPLY AND DISTRIBUTION REQUIREMENTS MODIFICATIONS E. Submittal review is for general design and arrangement only and does not relieve the Contractor from any of the requirements of the Contract Documents. Submittals will not be checked for quantity dimension, fit, or proper technical design of manufactured equipment. Where deviations of substitute product or system performance have not been specifically noted m the submittal by the Contractor, provision of a complete and satisfactory working installation is the sole responsibility of the Contractor F Equipment Deviations. 1.06 SHOP DRAWINGS 1 Items of equipment or material designated in the plans or specifications by use of a specific manufacture and number are so noted to indicate a standard of design and not necessarily to be restrictive. Substituted equipment or materials shall be equivalent in capacities, pressure drop, point of connection, control compatibility footprint, and electrical requirements to the equipment used as the basis for the design. 2. Where the Contractor proposes to use an item of equipment other than that specified or detailed on the drawmg which requires any redesign of the structure, partitions, foundations, piping, utility distribution system, wiring or any other part of the mechanical or electrical design, all such redesign, all new drawings and detailing required therefore, and all additional construction costs, shall be prepared by the Contractor at his own expense and approved by the Engineer. Drawings shall be prepared and stamped by an engmeer licensed to practice engineering in the State of Washington. 3 Where such approved deviation requires a different quantity and arrangement of ductwork, pipmg, wiring, conduit, and equipment from that specified or indicated on the drawings, the Contractor shall furnish and install any such equipment, piping, structural supports, insulation, controllers, motors, starters, electrical wiring and conduit, and any other additional equipment required by the system, at no additional cost to the Contract. 4 If the dimensions or access requirements for equipment submitted differ from equipment dimensions or access requirements indicated on the drawings the submittals shall be clearly marked to mdicate the differences. The Contractor shall be responsible for selecting equipment which fits the available space as well as being equivalent to the specified equipment. 5 All materials shall be furnished and installed in conformance with Codes and Regulations. 6. All equipment of the same type, such as valves, fittings, fixtures, diffusers, control components, etc. shall be products of the same manufacturer, used as recommended by the manufacturer A. Shop drawings shall be submitted in accordance with the requirements of Division 1 and as specified under each Section of the specifications. B Prepare and submit working construction drawings where required to demonstrate proper planning for installation and arrangement of all work for specified systems. Drawings shall be drawn to scale and show dimensions where accuracy of location is necessary for coordination or communication purposes. Show work of all trades which may be pertinent to proper and accurate coordination. Provide required shop drawings for all air systems, piping systems, mechamcal rooms, equipment supports, and any product which may be fabricated for the Contractor or by the TBS Engineering, Inc. 15010 Page 3 TBS ENGINEERING SECTION 15010 OLYMPIC MEDICAL CENTER GENERAL MECHANICAL DOMESTIC WATER SUPPLY AND DISTRIBUTION REQUIREMENTS MODIFICATIONS Contractor Shop drawings shall be prepared on reproducible paper, all of the same size. 24 x 36' is the preferred drawing size. Scale of drawings shall be as appropnate for the work shown, with 1/4' =1 -0" the minimum acceptable scale. CAD drawings m AutoCAD 2002 format on a CD shall be provided for all piping systems. C. Combined or separate shop drawings shall be prepared, as required, indicating: 1 Location, size, and elevation of all piping systems, seismic bracmg, supports, anchors, valves, cleanouts, and appurtances. 2. Location and elevation of electrical cable trays, large conduits, and electrical equipment where they may interfere with the mechanical installation. 5 Location, size and elevation of beams, trusses, framing- members, and other general construction items where they may interfere with the mechamcal installation. D Followmg completion of preliminary shop drawings, the Contractor and subcontractors shall review and coordinate the shop drawmgs, resolve any conflicts and modify the shop drawings. The completed shop drawings, for submittal to the Engineer, shall represent all elements of the complete installation, in conformance with the Contract requirements. E. Review of shop drawings is to confirm compliance with the Contract Documents, and shall not be considered as a guarantee of measurements of building conditions and conflicts. Where drawings are reviewed, said review does not mean that the drawings have been checked in detail, said review does not in any way relieve the Contractor from his responsibility or necessity of furnishing material or performing work as required by the Contract Drawings and Specifications. The Contractor shall notify the Engineer of any deviation from requirements of the Contract Documents. F Failure of the Contractor to submit drawings in ample time for checking shall not entitle him to an extension of contract time, and no claim for extension by reason of such default will be allowed. 1.07 SCHEDULE OF VALUES A. The schedule of Values for Mechanical work shall be prepared m accordance with Division 1 requirements. The breakdown of Mechanical work shall include the following categories. Mobilization and Demobilization Pipe and Equipment Demolition Domestic Cold Water Pipe materials Domestic Cold Water Pipe Labor Domestic Hot Water Pipe materials Domestic Hot Water Pipe Labor Laundry (180F) Hot Water Pipe matenals Laundry (180F) Hot Water Pipe Labor Steam and Condensate Pipe Labor and Materials Backflow Prevention Devices Domestic Water Pressure Regulating Devices Hot Water Generation Equipment Anchors and Supports Valves Insulation Concrete Work Painting Carpentry General Construction Earthwork Training, Operation and Maintenance Manuals TBS Engineermg, Inc. 15010 Page 4 TBS ENGINEERING SECTION 15010 OLYMPIC MEDICAL CENTER GENERAL MECHANICAL DOMESTIC WATER SUPPLY AND DISTRIBUTION REQUIREMENTS MODIFICATIONS As Built Record Drawings 1.08 ABBREVIATIONS/DEFINITIONS AGA American Gas Association AISC American Institute of Steel Construction AMCA Air Movmg and Conditioning Association ANSI Amencan National Standards Institute ARI Air Conditioning and Refrigeration Institute ASHRAE American Society of Heating, Refngeratmg and Air Conditioning Engineers ASME Amencan Society of Mechanical Engineers ASTM Amencan Society for Testing and Materials AWS American Weldmg Society AWWA Amencan Water Works Association CAGI Compressed Air and Gas Institute CISPI Cast Iron Soil Pipe Institute ENG Engineer F degrees, Fahrenheit FRP Fiberglass Reinforced Plastic FM Factory Mutual Engineering Corporation ICBO International Conference of Building Officials MSS Manufacturer's Standardization Society NEMA National Electrical Manufacturer's Association NEC National Electrical Code NFPA National Fire Protection psig pounds per square inch gage pressure SMACNA Sheet Metal and Air Conditioning Contractors National Association UL Underwriters Laboratones, Inc. v Volts wp Workmg Pressure (psig) wg Water gage 1.09 SPECIFICATION TERMINOLOGY A. Streamlining: In many instances, the products, reference standards, and other itemized specifications have been listed without verbiage. In these cases, it is implied that the Contractor shall provide the products and perform in accordance with the references listed. B 'Provide as used in this division of the specifications, means furnish all material, labor, sub- contracts, and appurtenances required, mcludmg mark -up, and mstall to a complete, operating, finished condition. C. 'Install as used in this division of the specifications, means to set in place and connect, ready for use and in complete, operating, finished condition, material that has been furnished by other than the Mechanical Contractor. D 'Rough -m and Connect Only' means provide an appropnate system connection such as supplies with stops, continuous wastes with traps, shut -off valves required, and all piping connections, testing, etc. for proper operation, and to connect equipment furnished by other than the Mechanical Contractor Equipment furnished is received, uncrated, assembled and set in place by supporting crafts unless they make prior arrangements to hire the mechanical installer for this work. TBS Engineering, Inc. 15010 Page 5 TBS ENGINEERING SECTION 15010 OLYMPIC MEDICAL CENTER GENERAL MECHANICAL DOMESTIC WATER SUPPLY AND DISTRIBUTION REQUIREMENTS MODIFICATIONS E. "Accessible' means arranged so that an average size man may complete any service required without disassembly or damage to the surrounding installation. F 'Serviceable means arranged so that the component or product m question may be properly serviced without disassembly destruction, or damage to the surrounding installation or item being serviced. 1.10 DEMOLITION A. Demolition of all existing mechanical work is not specifically noted on the Drawings. The exact extent of demolition required must be verified by on -site review The scope of demolition required is as identified on the drawings and as follows. B Remove all existing pipmg, mcludmg hangers, valves, insulation and fittmgs, which is not to be re used. C. Remove and replace or reinstall all equipment, piping, ductwork and accessones which must be moved or disassembled in order to accomplish the work shown. F Install new piping connections, valves, fittings, msulation, and hangers, as necessary on any piping which is to remain in service, to provide a complete and functional system. Materials shall match existing materials, where possible, or shall be made compatible with existing materials. Insulation thickness shall be m accordance with the insulation specified for new piping. G Where there is any question as to whether materials are to be removed or are to remain, the Engineer shall be consulted. H. The Owner has the right to retain ownership of any materials being removed. Other materials shall be the property of the Contractor, and shall be promptly removed from the site. I. Maximum precautions shall be taken to provide protection for the existing building and equipment from damage. Prevent water and dust from entering the existing building. PART 2 PRODUCTS NOT USED PART 3 EXECUTION 3.01 COOPERATION WITH OTHER TRADES A. This Contractor shall give full cooperation to other trades and shall furnish in writing to other contractors, with copies to the Engineer, any information necessary to permit the work of all trades to be installed satisfactorily with the least possible mterference or delay and with maximum headroom and clearance. B The Contractor shall furnish to other trades, as required, all necessary templates, patterns, setting plans, and shop details for the proper installation of work and for the purpose of coordinating adjacent work. 3.02 PROTECTION TBS Engmeering, Inc. 15010 Page 6 TBS ENGINEERING SECTION 15010 OLYMPIC MEDICAL CENTER GENERAL MECHANICAL DOMESTIC WATER SUPPLY AND DISTRIBUTION REQUIREMENTS MODIFICATIONS A. The Contractor shall protect all work and material from damage by his work or workmen, and shall be liable for all damage thus caused. B The Contractor shall be responsible for work and equipment until fmally inspected, tested, and accepted, he shall protect work against theft, injury or damage; and shall carefully store matenal and equipment received on site which are not immediately installed. He shall close open ends of work with temporary covers or plugs durmg storage and construction to prevent entry of obstructing material. 3.03 SCAFFOLDING, RIGGING, HOISTING A. The Contractor shall furnish all scaffolding, rigging, hoisting, and services necessary for erection and delivery into the premises of any equipment and apparatus furnished. Remove same from premises when no longer required. 3.04 ELECTRICAL WORK A. Interconnecting wiring between components of Mechanical equipment, when the wiring is not a part of the power wiring to the equipment, shall be provided by the Mechanical Contractor 3.05 EXCAVATION AND BACKFILING A. Mechanical Contractor shall do all trench and pit excavation and backfilling required for mechanical work mside and outside the building, including repairing of fmished surfaces, all required shoring, bracing, pumping, and,all protection for safety of persons and property Mechanical Contractor shall remove all excess earth from the site, as directed by the Engineer, or to a storage pomt on the site as directed by the Engineer. Local or State Safety Codes shall be strictly observed. In addition, it shall be the responsibility of the Contractor to check the indicated elevations of the utilities entering and leaving the building. If such elevations require excavations lower than the footing levels, the Engineer shall be notified of such conditions and a redesign shall be made before excavations are commenced. It is also the responsibility of the Contractor to make the excavations at the minimum required depths in order not to undercut the footmgs. 3.06 MATERIAL AND WORKMANSHIP A. All materials and apparatus required for !the work shall be new of first -class quality and shall be furnished, delivered, erected, connected!and finished in every detail, and shall be so selected and arranged as to fit properly into the building spaces. Where no specific kind or quality of matenal is given, a first -class standard article as approved by the Engineer shall be furnished. B The Contractor shall furnish the services of an expenenced superintendent, who shall be constantly m charge of the installation of the work, together with all skilled workmen, fitters, metal workers, welders, helpers and labor required to unload, transfer, erect, connect -up, adjust, start, operate, and test each system. C Unless otherwise specifically mdicated on the plans or specifications, all equipment and matenals shall be mstalled with the approval of the Engineer in accordance with the recommendations of the manufacturer This includes the performance of such tests as the manufacturer recommends. 3.07 INSTALLATION A. Cutting and Patching: Keep cutting and patching to a minimum. If required, all patching shall match existing work. Conform to Division 1 TBS Engineering, Inc. 15010 Page 7 TBS ENGINEERING SECTION 15010 OLYMPIC MEDICAL CENTER GENERAL MECHANICAL DOMESTIC WATER SUPPLY AND DISTRIBUTION REQUIREMENTS MODIFICATIONS B Measurements: Verify space availability by field measurement prior to submitting shop drawmgs for approval. C. Roughing -In Dimensions: Obtain roughing -in dimensions for equipment from approved shop drawings or actual equipment measurements. D Manufacturer's Installation Instructions. Follow manufacturer's written instructions where furnished. If the details are in conflict with design drawings, notify the Engineer pnor to proceeding with the installation. E. Accessibility Install all equipment which requires penodic servicing or repairs so it is readily accessible. Otherwise, obtain the Engineer's approval of location. F Delivery Storage, and Handling. 1 Handle, store and protect equipment and materials to prevent damage before and dunng installation in accordance with the manufacturer's recommendations and as approved by the Engineer Replace damaged or defective items. 2. Factory finished equipment which is damaged shall be refinished as required to bring the equipment to a like -new condition in accordance with manufacturer's recommendations. If, in the opinion of the Engineer, the equipment cannot be satisfactorily repaired, the equipment shall be replaced. 3.08 TESTING AND DEMONSTRATION A. Perform all tests required by Codes and Ordinances. Engineer shall be notified of scheduled testing. Give sufficient notice before performing such tests. B Additional tests shall be performed as required in other sections of the specifications. C. Systems Operation Demonstration. Subject systems to such operatmg tests as are required to demonstrate that the equipment installed will operate within the specified limits through normal ranges and sequences mcluding simulation of possible abnormal conditions. Operate every device manually and automatically m accordance with its purpose. If tests do not demonstrate satisfactory system performance, correct deficiencies and retest systems. D Operation of Equipment and Systems. Contractor is responsible durmg all periods of balancing and testing. E. Provide all equipment, instruments, personnel and supplies required to conduct all tests. 3.09 AS BUILT DRAWINGS A. Furnish one set of as -built record drawings to the Engineer in conformance with the requirements of Division 1 In addition, provide as -built drawings on CD in AutoCAD 2002 format. B. As -built drawings shall show all buned and concealed piping, with dimensions given to permanent, easily identified building features. C. As -built drawings shall indicate locations of all valves and other access pomts. 3.10 OPERATING AND MAINTENANCE INSTRUCTIONS AND MANUALS TBS Engmeenng, Inc. 15010 Page 8 TBS ENGINEERING SECTION 15010 OLYMPIC MEDICAL CENTER GENERAL MECHANICAL DOMESTIC WATER SUPPLY AND DISTRIBUTION REQUIREMENTS MODIFICATIONS A. Prepare three copies of an Operating and Maintenance Manual for all equipment provided under Division 15 in accordance with Division 1 B Contents. 1 Operating and Maintenance Manuals shall include operating information, maintenance information, control information, parts fists, filter information when applicable, lubrication information and exploded view diagrams when applicable. 2. Information shall be arranged in an orderly manner, generally m the sequence of the specifications. 3 An index shall list the contents of each section of the manual, with index tabs matching the index. The index page shall list the name, address, and telephone number of the mechanical contractor The index page of each section shall list the name, address, and telephone number of the contractor or subcontractor responsible for the products included in that section of the manual. 4 The index page shall list the name, address, and telephone number of a 24 -hour seven day emergency organization; either the contractor or a service organization authorized to represent the contractor 5 The manuals shall include Testing and Balancing Reports. C. Manuals shall be provided m high quality three -ring binders. The outside of the binders shall be printed or stamped with the name of the project, the names of the Owner, Consulting Engmeer, and Contractor, and the year the project was completed. The identification shall be permanently attached, contrasting color to the binder!and sized appropriately Plastic tape labels will not be considered permanent labels. D Submit one preliminary copy of the manual for review by the Engmeer pnor to assembling the fmal copies. This preliminary copy will be returned, and with any required additions and corrections, can be used as one of the final copies of the manual. E. Submit the final manuals before requesting fmal payment. 3.11 INSTRUCTION PERIODS FOR OWNER'S PERSONNEL A. Following initial operation of all mechanical equipment and pnor to acceptance of the mechanical work conduct demonstrations of equipment operation and instruction periods for the Owner's representatives during the time balancing work is being performed. B Contractor's representatives, m general, who conduct these instructions and demonstrations shall be qualified foremen or superintendents acquainted with this project and from the trade involved. C. Representatives of Owner who will be present at these meetmgs may include Owners, Administrative, Operating and maintenance personnel. D General Description of Instruction Periods: Each period shall include preliminary discussion and presentation of information from Maintenance Manuals with appropriate references to drawings, followed by tours of equipment spaces explaining maintenance requirements, access methods, servicing, and maintenance procedures, temperature settings and available system and equipment adjustments. TBS Engineering, Inc. 15010 Page 9 TBS ENGINEERING SECTION 15010 OLYMPIC MEDICAL CENTER GENERAL MECHANICAL DOMESTIC WATER SUPPLY AND DISTRIBUTION REQUIREMENTS MODIFICATIONS E. Duration of Instruction Periods Domestic Water Piping Systems Hot Water Generation Equipment Steam Systems F Scheduling of Instruction Penods. Notice of Contractor's readiness to conduct such instruction and demonstration penods shall be given to Owner at least two weeks prior to each instruction period and agreement reached on the date of each instruction period. Instruction penods shall be no less than ten days after submittal of the Operating and Mamtenance Manuals to the Owner 3.12 GUARANTEES AND WARRANTIES A. Submit written copies of all guarantees and warranties prior to requesting fmal payment. 3.13 COMPLETION OF WORK A. When requesting fmal inspection/punch out, give ten days' notice. Submit written certification that the work has been fully completed m strict accordance with plans and specifications. 3.14 INSPECTION A. Submit written certification of inspection from the governing building authority stating that all work has been inspected, accepted and approved as complying with existing governing ordinances and codes. 3.15 PROJECT FINALIZATION AND START UP A. Upon completion of the equipment and systems installation and connections, the Contractor shall assemble all equipment factory representatives and subcontractors together for system start-up. 1 These mdividuals shall assist in start-up and check out of their systems and shall remain at the site until the system operation is acceptable and understood to the Owner's maintenance and/or operation personnel. To provide acceptance of operation and instruction by the Owner's representative, the Contractor shall prepare a written statement of acceptance for the Owner's signature. 2. The statement shall be worded similarly to the following: 'I, the Contractor, associated factory representative and subcontractor, have started and operated each system, have proved their normal operating to the Owner's representative, and have instructed him in the operating and maintenance thereof." Owner's Representative Contractor Date Date 1 day 1 day 1 day 3 Copies of this acceptance shall be sent to the Engineer and one copy shall be put m each maintenance manual. END OF SECTION TBS Engineering, Inc. 15010 Page 10 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 15050 BASIC MECHANICAL MATERIALS AND METHODS SECTION 15050 BASIC MECHANICAL MATERIALS AND METHODS PART 1 GENERAL 1.1 REQUIREMENTS A. Provisions of Section 15010 'General Mechanical Requirements' apply to this Section. 1.2 DESCRIPTION A. Work in this Section includes sleeves, firestopp and smokestopping, access doors, coredrilling, anchors, electrical connections, and clean-up. 1.3 SUBMITTALS A. Product Data 1 Beam Attachments 2. Ceiling Hangers 3 Firestopping Materials 4 Access Doors SECTION 15050 BASIC MECHANICAL MATERIAL AND METHODS 1.4 REFERENCE STANDARDS A. The publication of the organizations listed below form a part of this specification to the extent referenced. 1 American Institute of Steel Construction (AISC) 2. American National Standards Institute (ANSI) 3 American Society of Mechanical Engineers (ASME) 4 American Society for Testing and Materials (ASTM) 5 American Welding Society (AWS) 6. Manufacturer's Standardization Society (MSS) 7 National Electrical Manufacturers Association (NEMA) 8. National Fire Protection Association (NFPA) 9 Sheet Metal and Air Conditioning Contractors National Association (SMACNA) 10 Underwriters Laboratories Inc. (UL) 1.5 SERVICEABILITY OF PRODUCTS A. Furmsh all products to provide the proper orientation of serviceable components to access space provided. B Coordinate installation of pipmg, ductwork, equipment, system components, and work of other trades to allow proper servicing of all items requiring periodic maintenance or replacement. C. Replace or relocate all products incorrectly] ordered or installed under this contract, at no additional cost to the owner, to provide proper serviceability 1.6 ACCESSIBILITY OF PRODUCTS A. Arrange all work to provide access to all serviceable and/or operable products. Lay out work to optimize net usable access space within confines of space available. Advise the Engmeer in a timely manner, of areas where proper access cannot be maintained. Furmsh layout drawings to verify this claim, if requested. B Provide access doors in ceilings, walls, floors, etc. for access to traps, valves, dampers, automatic devices, and all serviceable or operable equipment m concealed spaces unless specifically specified under other divisions of these specifications. C. Access doors may not specifically be shown on the drawings. Coordinate requirements with reflected ceiling plans. Sizes required are deternuned by specific component or piece of equipment serviced. Submit TBS Engmeering, Inc. 15050 Page 1 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS shop drawings showing proposed sizes and locations of access panels. 17 ROUTING A. Route all pipe parallel with building lines, and as high as possible, except where shown otherwise on the plans. 13. Route pipe to clear all doors and other openings and to avoid all other pipes, ducts, hght fixtures, etc. C. Conceal all pipe where routed through finished areas, unless authorized by the Engineer or otherwise indicated on plans. 2.1 GENERAL A. Provide all products new unused, and undamaged, of current standard manufacture, and of latest design and best quality B. Where more than one type of matenal is specified, the contractor may choose one type; however only one type of material may be used in a specific piping system. 2.2 SLEEVES, INSERTS AND FOUNDATIONS A. Sleeves. Provide galvanized steel pipe with unthreaded ends where piping passes through any floor slab above grade. Provide other sleeves of sheet steel. Manufacturer Miracle or Adjus -to- Crete. B Inserts: Steel or malleable concrete insert, Grinnell figure 281 282, 285 or equivalent. C. Expansion Shells and Bolts 1 Expansion Shells for Rod Hangers: Phillips self drilling anchors, Gregory 'Bulldog' Omark "Drill Anchors' or Fastite shells, in holes drilled in structural concrete. 2. Expansion Bolts for Equipment: USM 'Molly Parabolt' or McCullough "Kwik -Bolt' m holes drilled m concrete. D Formed Steel Channels at Slab 12 -Gage Minimum, 1 3/8 -inch x 1 518 -inch minimum cross section size; Unistrut P 3000, B -Line, or Powerstrut. E. Welding to Building Structural Members: Not allowed except as indicated on the drawings. F Anchor Bolts. Provide for all equipment; number and size per manufacturer's recommendations or as shown. In concrete construction, provide galvanized bolts set in the form work before pouring. In building floors, where equipment bases are cast iron over 18 inches maximum dimension, provide a pipe sleeve around each bolt to allow for positioning. 2.3 ACCESS DOORS A. Access Doors: Bonderized steel, 20 -gage doors and 16 -gage frames, with flush screw driver operated cam latch, fitted with concealed hinges, factory prime coated. Manufacturer shall be Milcor, Elmdor, or equivalent 2.4 WELDING, BRAZING AND SOLDERING A. Welding materials and procedures shall be in accordance with AWS 249 1 B Solder Lead Free Solder 95 percent tin, 5 percent antimony solder; tin copper, silver, antimony and mckel, or tin copper and silver, ASTM B 32. Workable range of at least 60 degrees F C. Brazmg Alloy Melting temperature 1000 degrees F or higher AWS A5.8. 2.5 NOT USED PART 2 PRODUCTS SECTION 15050 BASIC MECHANICAL MATERIAL AND METHODS 2.6 FIRESTOPPING AND SMOKESTOPPING A. Firestoppmg Manufacturers: Products made by the following manufacturers, provided they comply with requirements of the contract documents, will be among those considered acceptable: TBS Engineering, Inc. 15050 Page 2 TBS ENGINEERING SECTION 15050 OLYMPIC MEDICAL CENTER BASIC MECHANICAL MATERIAL AND DOMESTIC WATER SUPPLY AND DISTRIBUTION METHODS MODIFICATIONS 1 3M. 2. Specified Technologies, Inc. (STI) as distributed by Sealant specialists. B Firestoppmg Matenals. Provide penetration, seal assemblies whose fire- resistance ratmgs have been determined by testing in the configurations required and which have fire- resistance ratings at least as high as that of the fire -rated assembly in which they are to be installed. C. It is the contractor's responsibility to determine the types of penetrations to be sealed and to select appropriate firestoppmg assemblies. D If a tested assembly is not available for a particular penetration configuration, modify the penetration configuration to suit available assemblies; do not modify assembly configuration except as specifically stated m the test report or as approved by the authonty having jurisdiction. E. Provide products which: 1 Allow normal expansion and contraction movement of the penetrating item without failure of the penetration seal. 2. Emit no hazardous, combustible, or irritatmg by- products during installation or curing period. 3 Do not require special tools for installation' F Smokestopping Materials. Use any gunnable or pourable joint sealant suitable for the application, use only fully curing types where accessible in the finished work. Provide products which: 1 Allow normal expansion and contraction movement of the penetrating item without failure of the penetration seal. 2. Emit no hazardous, combustible, or irritating by- products during installation or curing period. 3 Do not require special tools for installation.' G Materials 1 Firestop Mortar a. Specified Technologies Inc. SpecSeal Mortar 2. Firestop Sealants and Caulks a. STI SpecSeal Sealant b. 3M Firestop Sealant No. 2000 c. 3M CP25WB -Caulk 3 Firestop Putty a. STI SpecSeal Firestop Putty Bars Pads b 3M MPS -2 Moldable putty Stix Putty Pads 4 Firestop Collars a. STI SpecSeal Firestop Collars b. 3M PPD Collars 5 Wrap Strips a. SpecSeal Wrap Strip b 3M FS -195 Wrap Strip 6. Accessories a. Forming/Damming materials: Mineral fiberboard or other type recommended by Manufacturer H. References 1 Fire Resistance Directory Underwriters Laboratories Inc. (UL), 2001 2. UBC Standard No. 7 1 7 5 Fire Tests of Building Construction and Matenals; Published in. Uniform Building Code Standards, International Conference of Building Officials (ICBO), 1988. I. Quality Assurance 1 Testing Requirements: Testing shall have been conducted or witnessed by an independent testing agency acceptable to governing authorities. 2. Test method: UBC Standard No. 7 1 7 5 3 The listing of the assembly to be used in the current edition of one of the following classification guides will be considered evidence of acceptable testing: a. Underwriters Laboratories Inc. 'Fire Resistance Directory 2.7 CONTROL WIRING A. Provide all control wiring for controls specified under Division 15 TBS Engineering, Inc. 15050 Page 3 TBS ENGINEERING SECTION 15050 OLYMPIC MEDICAL CENTER BASIC MECHANICAL MATERIAL AND DOMESTIC WATER SUPPLY AND DISTRIBUTION METHODS MODIFICATIONS B Extent: Provide wiring as required to provide the operations specified and as recommended by equipment manufacturers, to serve specified control functions. Provide mterlock control wiring between equipment. Provide wiring for smoke /fire damper control and integration of all equipment associated with this project with the existing Building Management Control System. C. Do not install control wiring in power circuit conduit. Do not use magnetic starters and disconnect switches as junction boxes. Provide auxiliary junction boxes as required. Coordinate location and arrangement of all control equipment with the Project Officer prior to rough -in. Provide all control wiring m zinc- coated rigid steel conduit, with conduit fittings at all junction points, connections and outlets. 2.8 MECHANICAL IDENTIFICATION AND PAINTING A. Tag all items of mechanical equipment with engraved nameplates. Nameplates shall be 1/16 -inch thick, 3 x 5 laminated 3 -ply plastic, center ply white, outer ply black. Form letters by exposing center ply B Touch -up paint on factory finished mechanical equipment where finish is damaged, or repaint the entire unit if pamt damage is extensive. The Engineer shall determine whether repainting is required. Paint shall match original factory finish. PART 3- EXECUTION 3.1 ACCESSIBILITY A. The Contractor shall be responsible for the sufficiency of the size of shafts and chases, the adequate clearance in double partitions and hung ceilings for the proper installation of his work. He shall cooperate with all other contractors whose work is in the same space, and shall advise the other contractors of his requirements. Such spaces and clearances shall, however, be kept to the minimum required. B The Contractor shall locate all equipment which must be serviced, operated, or maintamed m fully accessible positions. Equipment shall include but not be limited to valves, traps, cleanouts, motors, controllers, switch -gear, and drain points. Minor deviations from drawings may be made to allow for better accessibility and any change shall be approved. C The Contractor shall provide access panels for each concealed valve, control, damper, or other device requiring service, to coordinate locations for access panels and access doors. Locations of these panels shall be submitted in sufficient time to be installed in the normal course of work. 3.2 PIPING SLEEVES A. Provide sleeves for all piping passing through floors, roofs or walls. B Size: Annular clear space of approximately 1 /4 -mch for bare pipe sleeves, 1/2 -inch for caulked sleeves. Provide insulation and covering continuous through sleeve, except caulked sleeves. C. Projection Above Floor Wherever piping passes through any floor slab, provide sleeves extending 1 -inch above finished floor B Installation: Set sleeves in place prior to pouring of concrete m new construction; core drill and grout sleeves m place for unit masonry construction and existing construction. Fasten sleeves to wood forms with centered lag screws or nails. Attach sleeves to metal forms with Kalon type 'U' drive screws and sheet metal clips. E. Sheet Metal Dams: For core drilled, saw cut and formed openings through above grade floor slabs, provide galvanized sheet metal dams all around opening on top of floor, water -tight soldered or welded construction, sealed and anchored to floor water -tight, minimum 1 -inch projection above floor, and 2 -inch flange width on floor or spigot end with 3/16 -inch bead. 33 SEALING OF SLEEVES AND PREPARED OPENINGS A. Sealing through Floor Slabs and Firewalls. 3M Fire Barrier cover CP25 or Putty 303 extending full depth through the wall or floor. Provide sheet metal around outside of insulation passmg through sleeve before caulking and sealing. Install in strict accordance with manufacturers instructions. TBS Engineering, Inc. 15050 Page 4 1 TBS ENGINEERING SECTION 15050 OLYMPIC MEDICAL CENTER BASIC MECHANICAL MATERIAL AND DOMESTIC WATER SUPPLY AND DISTRIBUTION METHODS MODIFICATIONS B. For voids or holes to 6 -inch maximum diameter and 4 -inch maximum depth, 3M Fire Barrier Caulk CP25 or Putty 303 may be used. Apply m strict conformance with manufacturer's instructions. C. The annular space between pipe and sleeve or between insulation jacket and sleeve does not require sealing m interior walls or pipe chase areas which are not designated as fire rated or acoustically rated. D Penetrations through fire rated concrete floors and walls may be made using UL listed ProSet firestop penetrators and Proset Firefill fire rated caulking. 3.4 FLASHING REQUIREMENTS A. Pipes passing through roof or floor waterproofmg membranes shall be mstalled through a 4 -pound lead flashing or a 16 -ounce copper flashing, each withm an integral skit or flange. Flashing shall be suitably formed, and the skirt or flange shall extend not less than 6 inches from the pipe and shall be set over the roof or floor membrane in a solid coating of bituminous cement. The flashing shall extend up the pipe a mmimum of 6 mches. 3.5 EXPANSION SHELLS AND BOLTS A. Use only where necessary to hang piping or equipment from existing concrete slabs or walls. 3.6 FIRE STOPPING AND SMOKE STOPPING A. Includes firestopping of all penetrations through fire barriers, including thevoid around pipes, ducts conduit, and other openings, as required by authorities having jurisdiction and where indicated on the drawings. B. Includes smokestopping of all penetrations through smoke barriers, including voids around pipes, ducts conduit, and joints between smoke barriers and other construction, and other openings, as required by authorities having jurisdiction and where indicated on the drawings. C. Work Not Included: Repairing penetrations made in error and repairing penetrations which are too large to be sealed by the methods indicated, these are to be repaired using the original material of the construction. D Definitions 1 Fire Barrier. Any wall, floor, ceilmg, or roof which is indicated as having a fire- resistance rating. 2. Smoke Barner a. Any wall, floor, ceilmg, or roof which is indicated as being designed to prevent passage of smoke and gases; may be indicated as 'smoke barrier, smoke partition, smoke wall, etc. b. Any penetration through one -hour rated construction (i.e. rated comdor enclosures). E. Install firestoppmg materials in exact accordance with manufacturer's instructions and the conditions of the testing; provide all accessory materials required. F Remove combustible forming materials, unless they are a required component of the tested assembly G Inspect completed installations for completeness and correct installation. 1 If installed work is to be covered in completed work, inspect and obtain approval prior to covering. 2. Obtain the approval of the authonty having jurisdiction. H. Clean up excess material adjacent to penetrations promptly use methods and materials approved by the manufacturers of the penetration seals and of surfaces to be cleaned. I. Protect installed work during curing penod. J Protect installed work from damage from construction operations using substantial barriers if necessary K. Repair damaged materials in accordance with manufacturer's instructions. 3.7 EQUIPMENT AND PIPING INSTALLATION A. Provide supports for all equipment, piping and ducts as required, including braces for seismic restraint; these include frames or supports. B. Manufacturer's Instructions: All equipment, including ductwork and pipmg appurtenances, shall be installed m strict accordance with manufacturer instructions. C. At wall attached fixtures and equipment weighing less than 50 pounds, provide backing plates of at least 1/8 x 10 mch sheet steel or 2 x 10 inch fire retardant treated wood securely built into the structural walls. TBS Engineering, Inc. 15050 Page 5 TBS ENGINEERING SECTION 15050 OLYMPIC MEDICAL CENTER BASIC MECHANICAL MATERIAL AND DOMESTIC WATER SUPPLY AND DISTRIBUTION METHODS MODIFICATIONS Submit attachment details of heavier equipment for approval. D Install suspended equipment and duct work as specified in Section 15140 3.8 NOT USED 3.9 ACCESS DOORS A. Provide access doors as required to gain access to dampers, valves, fans, terminal units, and other equipment, requiring periodic inspection, through finished walls or ceilings. Coordmate with other trades. B Minimum Size: 12 mch x 12 inch for hand access, 24 -inch x 24 -mch for man entry 3.10 CORE DRILLING A. Provide an 18' diameter core drill through an existing 9' thick reinforced two -way concrete suspended slab. The mechanical drawings will indicate the location of the required core drill this location shall also be confirmed by the mechanical general contractor B. The owner will occupy the existing building during the entire construction period. Cooperate with the Owner's operations, and notify mechanical general contractor and Project Officer when coring operations are to commence. C. Provide containment for water debns such that damage to owner's facilities is avoided. Provide a visqueen containment diaper below the slab to be core drilled to catch the cutting water directing it into a container for proper disposal. The area below the core drill is occupied by storage shelving, protect this area during coring operations. D Remove and dispose of all debris off -site. 3.11 NOT USED 3.12 CONTROL WIRING A. Install in conformance with current National Electncal Code and all requirements of Division 16 B Provide and install all temperature control wiring, all equipment control wiring and all interlock wiring. Control wiring shall be in conduit when so specified in other Sections of the specifications. 3.13 EQUIPMENT READINESS A. Shipping blocks and similar restraints shall be removed from equipment. B Spring mounts, spring hangers, and pipe, duct and equipment supports shall be leveled and adjusted. 3.14 CLEANING A. The contractor shall remove all waste matenal, debns and packing materials caused by lus work. B The contractor shall clean all dirt and debns from the inside and the outside of all equipment, ductwork and piping. Fan equipment, plenums and other systems shall be vacuum cleaned if extremely dirty if so directed by the Engineer END OF SECTION 15050 TBS Engineering, Inc. 15050 Page 6 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.01 SUMMARY A. This section covers the welding of pressure piping systems. B Deviations from applicable codes, approved procedures, and approved detail drawings will not be permitted without prior written approval. C. Materials or components with welds made off the site will not be accepted if the weldmg does not conform to the requirements of this specification, unless otherwise specified. Procedures shall be developed by the Contractor for weldmg all metals included m the work. ASME B31 1 requirements for branch connections may be used in lieu of detailed designs. D Unless otherwise specified, the choice of welding process shall be the responsibility of the Contractor 1.02 REFERENCES A. The latest edition of the publications listed below form a part of this specification to the extent referenced. The publications are referred to m the text by basic designation only 1 AMERICAN NATIONAL STANDARDS INSTITUTE, INC (ANSI) ANSI Z49 1 Safety m Weldmg and Cutting 2. AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME) ASME 01 ASME 04 ASME 14 ASME 17 ASME B31 1 ASNT 01 ASNT 02 SECTION 15052 WELDING PRESSURE PIPING SECTION 15052 WELDING PRESSURE PIPING Boiler and Pressure Vessel Code; Section I, Power Boilers Boiler and Pressure Vessel Code; Section II, Material Specifications, Part C Welding Rods, Electrodes, and Filler Metals Boiler and Pressure Vessel Code; Section V Nondestructive Examination Boiler and Pressure Vessel Code; Section IX, Welding and Brazing Qualifications Power Piping 3 AMERICAN SOCIETY FOR NONDESTRUCTIVE TESTING (ASNT) Recommended Practice No. SNT TC lA Personnel Qualification and Certification in Nondestructive Testing Question and Answer Book A. Radiographic Test Method, Levels I, II, III (Supple to Recommended Practice No. SNT TC 1A) TBS Engineering, Inc. 15052 Page 1 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 1.05 SUBMITTALS ASNT 03 ASNT 04 ASNT 05 4 AMERICAN WELDING SOCIETY INC (AWS) AWS A2.4 AWS A3 0 AWS D10.9 AWS QC1 1.03 DEFINITIONS: Definitions shall be m accordance with AWS A3 0 1.04 PERFORMANCE SECTION 15052 WELDING PRESSURE PIPING Question and Answer Book B Magnetic Particle Method, Levels I, II, III (Supplement to Recommended Practice No. SNT TC 1A) Question and Answer Book C Ultrasonic Testing Method, Levels I, II, III (Supplement to Recommended Practice No SNT TC 1A) Question and Answer Book D Liquid Penetrant Testmg Method; Levels I, II, III (Supplement to Recommended Practice No. SNT TC 1A) Symbols for Welding and Nondestructive Testing Weldmg Terms and Definitions Qualification of Welding Procedures and Welders for Piping and Tubing Standard for AWS Certification of Weldmg Inspectors, including Guide to AWS Welding Inspector Qualification and Certification A. The Contractor shall be responsible for the quality of all joint preparation, welding, and examination. All matenals used in the welding operations shall be clearly identified and recorded. The inspection and testing defined in this specification are mimmum requirements. Additional inspection and testing shall be the responsibility of the Contractor when he deems it necessary to achieve the quality required. A. Qualifications: Welder and welding operator performance qualification certificates shall be submitted for record. Welding inspectors and NDE personnel certificates shall be submitted. B. Quality Assurance Plan: Detailed procedures which define methods of compliance to contract drawings and specifications shall be submitted. Inspection and material procurement records shall be submitted. System and material testing and certification records shall be submitted. Written records and drawings indicating location of welds made by each welder or welding operator shall be submitted. C. Welding Procedures Qualifications. Welding procedure qualification shall be submitted for approval. 1.06 QUALIFICATIONS. Welding procedures, welders, and welding operators previously qualified by test may be accepted for the work without requalification, provided that all of the following conditions are fulfilled. A. Copies of the welding procedures, the procedure qualification test records, and the welder and welding operator performance qualification test records are submitted and approved. TBS Engmeermg, Inc. 15052 Page 2 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 15052 WELDING PRESSURE PIPING B. Testmg shall be performed by an approved testing laboratory or technical consultant or by the Contractor's approved quality assurance organization. C. The welding procedures, welders, and welding operators were qualified m accordance with ASME 17 or AWS D10.9 AR 2 level, and base materials, filler materials, electrodes, equipment, and processes conformed to the apphcable requirements of this specification. D The requirements of paragraph 'Renewal of Qualification" below are met and records showing name of employer and period of employment using the process for which qualifications are submitted as evidence of conformance. 1 Welding Procedures Qualification: The Contractor shall record in detail and shall qualify the Welding Procedure Specifications for every welding procedure that he proposes. Qualification for each welding procedure shall conform to the requirements of ASME B31 1 and to this specification. The welding procedures shall specify end preparation for butt welds mcludmg cleaning, alignment, and root openings. Preheat, interpass temperature control, and postheat treatment of welds shall be as required by approved welding procedures, unless otherwise indicated or specified. The type of backing rings or consumable inserts, if used, shall be described and if they are to be removed, the removal process shall be described. Copies of the welding procedure specifications and procedure qualification test results for each type of welding required shall be submitted. Approval of any procedure does not relieve the Contractor of the sole responsibility for producing acceptable welds. Welding procedures shall be identified mdividually and shall be referenced on the detail drawings or keyed to the contract drawings. 2. Welder and Weldmg Operator Performance: Each welder and welding operator assigned to work shall be qualified in accordance with ASME B31 1 a. Certification: Before assigning welders or welding operators to the work, the Contractor shall provide the Owner with their names together with certification that each individual is performance qualified as specified. The certification shall state the type of welding and positions for which each is qualified, the code and procedure under which each is qualified, date qualified, and the firm and individual certifying the qualification tests. b. Identification. Each welder or welding operator shall be assigned an identifying number, letter, or symbol that shall be used to identify all of his welds. To identify welds, written records indicating the location of welds made by each welder or welding operator shall be submitted, and each welder or welding operator shall apply his mark adjacent to his welds using a rubber stamp or felt-tipped marker with permanent, weatherproof ink or other methods approved by the Owner that do not deform the metal. For seam welds, identification marks shall be placed adjacent to the welds at 3 -foot intervals. Identification by die stamps or electric etchers will not be allowed. c. Renewal of Qualification: Re- qualification of a welder or weldmg operator shall be required under any of the following conditions: (1) When a welder or welding operator has not used the specific welding process for a period of 3 months; the period may be extended to 6 months if he has been employed on some other welding process. TBS Engineering, Inc. 15052 Page 3 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS (3) (5) 1.08 SYMBOLS A. Symbols shall be in accordance with AWS A2.4 1.09 SAFETY A. Safety precautions shall conform to ANSI Z49 1 PART 2 PRODUCTS 2.01 WELDING MATERIALS SECTION 15052 WELDING PRESSURE PIPING (2) When a welder or weldmg operator has not welded with any process during a period of 3 months, all his qualifications shall be expired, including any extended by virtue of (1), above. There is specific reason to question his ability to make welds that will meet the requirements of the specifications. (4) The welder or weldmg operator was qualified by an employer other than those firms performing work under this contract and a qualification test has not been taken within the precedmg 12 months. Renewal of qualification for a specific welding process under conditions (1), (2), and (4), above, need be made on only a smgle test Joint or pipe of any thickness, position, or material to reestablish the welder's or welding operator's qualification for any thickness, position, or matenal for which he had previously qualified. E. Inspection and NDE Personnel. All inspection and NDE personnel shall be qualified m accordance with the following requirements. 1 Inspector Certification: Welding inspectors shall be qualified in accordance with AWS QC1 2. NDE Personnel. NDE personnel shall be certified, and a written procedure for the control and administration of NDE personnel trainmg, examination, and certification shall be established. The procedures shall be based on appropriate specific and general guidelmes of training and experience recommended by ASNT 01 ASNT 02, ASNT 03 ASNT 04 and ASNT 05 1.07 DELIVERY, STORAGE, AND HANDLING All filler metals, electrodes, fluxes, and other welding matenals shall be delivered to the site m manufacturers' original packages and stored in a dry space until used. Packages shall be properly labeled and designed to give maximum protection from moisture and to insure safe handling. A. Material Control. Materials shall be stored in a clean, dry controlled access area that is weathertight and is maintained at a temperature recommended by the manufacturer The materials shall not be m contact with the floor and shall be stored on wooden pallets or cribbing. B Damaged Matenals. Materials which are damaged shall be discarded. All covered electrodes which are oil or water soaked, dirty or on which the flux has separated from the wire shall be discarded. TBS Engineering, Inc. 15052 Page 4 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 15052 WELDING PRESSURE PIPING A. Weldmg materials shall comply with ASME 04 Weldmg equipment, electrodes, welding wire, and fluxes shall be capable of producing satisfactory welds when used by a qualified welder or welding operator using qualified welding procedures. PART 3 EXECUTION 3.01 WELDING OPERATIONS Welding shall be performed in accordance with qualified procedures using qualified welders and welding operators. Weldmg shall not be done when the quality of the completed weld could be impaired by the prevailing working or weather conditions. A. Base Metal Preparation. Oxy -fuel cutting shall not be used on austenitic stamless steel or nonferrous materials. B. Weld Joint Fit -Up Parts that are to be joined by welding shall be fitted, aligned, and retamed in position during the welding operation by the use of bars, jacks, clamps, or other mechanical fixtures. Welded temporary attachments shall not be used except when it is impractical to use mechanical fixtures. When temporary attachments are used, they shall be the same matenal as the base metal, and shall be completely removed by grinding or thermal cuttmg after the welding operation is completed. If thermal cutting is used, the attachment shall be cut to not less than 1/4 inch from the member and the balance removed by grinding. After the temporary attachment has been removed, the area shall be visually examined. C. Preheat and Interpass Temperatures: Preheat temperatures shall meet the requirements specified by ASME B31 1 However, in no case shall the preheat be below 50 degrees F for ferritic steel or austemtic stainless steel, or 32 degrees F for nonferrous alloys. The maximum interpass temperatures shall not exceed 300 degrees F for austemtic stamless steels, nickel alloys, and copper alloys, and 500 degrees F for carbon steels. Preheat techniques shall be such as to insure that the full thickness of the weld joint preparation and/or adjacent base material, at least 3 inches in all directions, is at the specified temperature. Preheating by induction or resistance methods is preferred. When flame heating is used, only a neutral flame shall be employed. Oxy -fuel heating shall not be used on austemtic stainless steel or nickel-alloy matenals; however, air fuel heatmg is acceptable if controlled to msure that the surface temperature does not exceed 150 degrees F Interpass temperatures shall be checked on the surface of the component within 1 inch of the weld groove and at the starting location of the next weld pass, and for a distance of about 6 inches ahead of the weld, but not on the area to be welded. D Production Welding Instructions: 1 Welding shall not be done when the ambient temperature is lower than 0 degree F 2. Welding is not permitted on surfaces that are wet or covered with ice, when snow or rain is falling on the surfaces to be welded, or during penods of high winds, unless the welders and the work are properly protected. 3 Gases for purgmg and shielding shall be welding grade and shall have a dew pomt of minus 40 degrees F or lower 4 Back purges are required for austenitic stainless steels and nonferrous alloys welded from one side and shall be set up such that the flow of gas from the inlet to the outlet orifice passes across the area to be welded. The oxygen content of the gas exiting from the purge vent shall be less than 2 percent prior to welding. 5 The purge on groove welds shall be maintained for at least three layers or 3/16 inch. TBS Engineering, Inc. 15052 Page 5 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 15052 WELDING PRESSURE PIPING 6 Removable purge dam matenals shall be made of expandable or flexible plugs, such as plexiglass, plywood (which shall be dry when used), etc. Wood dams shall be kiln -deed quality Nonremovable purge dams and purge dam adhesives shall be made of water soluble materials. Purge dams shall not be made of polyvinyl alcohol. 7 Any weldmg process which requires the use of external gas shielding shall not be done in a draft or wind unless the weld area is protected by a shelter This shelter shall be of material and shape appropriate to reduce wmd velocity in the vicinity of the weld to a maximum of 5 mph (440 fpm). 8. Weldmg of low -alloy and hardenable high -alloy steels may be interrupted provided a m,mmum of at least 3/8 -inch thickness of weld deposit or 25 percent of the weld groove is filled, whichever is greater, and the preheat temperature is maintained during the time that welding is interrupted. If the temperature falls below the minimum preheat temperature before all welding has been completed on a joint, or, where required, before post weld heat treatment, a liquid penetrant or magnetic particle examination shall be performed to insure sound deposited metal before reheating. Welding of other materials may be interrupted without restriction provided a visual inspection is performed before weldmg is resumed. 9 Tack welds to be incorporated in the fmal welds shall have their ends tapered by grinding or weldmg technique. Tack welds that are cracked or defective shall be removed and the groove shall be retacked prior to welding. Temporary tack welds shall be removed, the surface ground smooth, and visually inspected. For low -alloy and hardenable high -alloy steels, the area shall be magnetic particle examination inspected. 10 When joining ferritic steel pressure piping components to austenitic stainless steel pressure piping components and postweld heat treatment is required, the following requirements apply a. The weld -end preps of ferntic steel components, which are to be welded to austemtic stainless steel, shall be buttered with one of the followmg weld filler metals and shall conform to the specified requirements. ASME 04 SFA 5 14 Classification ERNiCr 3 ASME 04 SFA 5 11 Classification ENiCrFe 2. b. The femtic steel weld -end prep shall be buttered, receive a postweld heat treatment as required by ASME B31 1 and then be machined with the applicable weld -end preparation. After machining, the buttered layer shall be a minimum of 1/4 -inch thick. c. Pressure piping transition joints shall be completed using ERNiCr 3 or ENiCrFe 2 weld filler metals. No further postweld heat treatment shall be performed. 11 When jommg femtic steel pressure piping components to austenitic stainless steel pressure piping components and postweld heat treatment is not required, prepare and weld the joint using either ERNiCr 3 or ENiCrFe 2 filler metals. For service temperatures of 200 degrees F or less, stainless filler metal 309 ASME -04 SFA 5 4 or 5.9 is permissible in lieu of the nickel -based alloys. a. Grinding of completed welds is to be performed only to the extent required for NDE, including any in- service examination, and to provide weld reinforcement within the requirements of. If the surface of the weld requires grinding, care shall be taken to avoid reducing the weld or base material below the minimum TBS Engineering, Inc. 15052 Page 6 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS required tluckness. Minimum weld external reinforcement shall be flush between external surfaces. E. Postweld Heat Treatment: Postweld heat treatment shall be performed m accordance with ASME B31 1 Temperatures for local postweld heat treatment shall be measured continuously by thermocouples m contact with the weldment. Postweld heat treatment of low -alloy steels, when required, shall be performed immediately upon completion of welding and pnor to the temperature of the weld falling below the preheat temperature. However, postweld heat treatment may be postponed after the completion of the weld, if, immediately after the weld is completed, it is maintamed at a minimum temperature of 300 degrees F or the preheat temperature, whichever is greater, for 2 hours per inch of weld thickness. For low -alloy steels, the cooling rates shall be such that temper embrittlement is avoided. 3.02 EXAMINATIONS. INSPECTIONS. AND TESTS A. Visual and NDE shall be performed to detect surface and internal discontinuities m completed welds. All tack welds, weld passes, and completed welds shall be visually inspected. In addition, liquid penetrant examination shall be performed on root passes. When inspection and testing mdicates defects in a weld joint, the weld shall be repaired by a qualified welder in accordance with these specifications. B Random NDE Testing: When random radiographic magnetic particle examination is required, the Contractor shall call for testing a minimum of 10 percent of the total length or number of piping welds. The welds inspected shall be selected randomly but the selection shall include an examination of welds made by each welding operator or welder. If the random testing reveals that any welds fail to meet minimum quality requirements, an additional 20 percent of the welds in that same group shall be mspected. If all of the additional welds inspected meet the quality requirements, the entire group of welds represented shall be accepted and the defective welds shall be repaired. If any of the additional welds inspected also fail to meet the quality requirements, that entire group of welds shall be rejected. The rejected welds shall be removed and rewelded, or the rejected welds shall be 100 percent inspected and all defective weld areas removed and rewelded. C. Visual Inspection: Weld joints shall be inspected visually as follows: SECTION 15052 WELDING PRESSURE PIPING 1 Before welding for compliance with requirements for joint preparation, placement of backing rings or consumable inserts, alignment and fit -up, and cleanliness. 2. During welding for cracks and conformance to the qualified welding procedure. 3 After welding for cracks, contour and fuush, bead reinforcement, undercutting, overlap, and size of fillet welds. D NDE Testing: NDE shall be in accordance with written procedures. Procedures for radiography liquid penetrant, magnetic particle, or ultrasonic tests and methods shall be submitted for approval and shall conform to ASME 14 In addition to the information required m ASME 14 the written procedures shall include the timing of the NDE in relation to the welding operations and safety precautions. E. Inspection and Tests: The correction and repair of defects and the reexamination of weld repairs shall be performed by the Contractor at no additional cost to the Owner Inspection and tests will be performed as required for visual inspection and NDE, except that destructive tests may be required also. When the specimens or other supplemental examinations of destructive tests indicate that materials or workmanship do conform to the specification requirements, the cost of the tests and repairs will be borne by the Owner When destructive tests are made, repairs shall be TBS Engineering, Inc. 15052 Page 7 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 15052 WELDING PRESSURE PIPING made by qualified welders or welding operators using welding procedures which will develop the full strength of the members cut. Welding shall be subject to inspection and tests in the mill, shop, and field. When materials or workmanship do not conform to the specification requirements, the work may be rejected at any time before final acceptance of the system containing the weldment. 3.03 ACCEPTANCE STANDARDS A. Visual. The following mdications are unacceptable: 1 Cracks. 2. Undercut on surface which is greater than 1/32 -inch deep. 3 Weld reinforcement greater than 3/16 inch. 4 Lack of fusion on surface. 5 Incomplete penetration (applies only when inside surface is readily accessible). 6. Convexity of fillet weld surface greater than 10 percent of longest leg plus 0 03 inch. 7 Concavity in groove welds. 8. Concavity in fillet welds greater than 1/16 inch. 9 Fillet weld size less than indicated or greater than 1 1/4 times the minimum indicated fillet leg length. B. Magnetic Particle Examination: The following relevant indications are unacceptable: 1 Any cracks and linear mdications. 2. Rounded indications with dimensions greater than 3/16 inch. 3 Four or more rounded indications in a tine separated by 1/16 inch or less edge -to -edge. 4 Ten or more rounded indications m any 6 square inches of surface with the major dimension of this area not to exceed 6 mches with the area taken in the most unfavorable location relative to the indications being evaluated. C. Liquid Penetrant Examination. Indentations whose major dimensions are greater than 1/16 of an inch shall be considered relevant. The following relevant indications are unacceptable: 1 Any cracks or lmear indications. 2. Rounded indications with dimensions greater than 3/16 inch. 3 Four or more rounded indications in a line separated by 1/16 inch or less edge -to -edge. 4 Ten or more rounded indications in any 6 square inches of surface with the major dimension of this area not to exceed 6 inches with the area taken in the most unfavorable location relative to the indications bemg evaluated. TBS Engineering, Inc. 15052 Page 8 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS D Radiography Welds that are shown by radiography to have any of the following discontinuities are unacceptable: 1 Porosity in excess of that shown as acceptable m the ASME 01 Appendix A 250 2. Any type of crack or zone of incomplete fusion or penetration. 3 Any other elongated indication which has a length greater than. 3.04 CORRECTIONS AND REPAIRS a. 1/4 inch for t up to 3/4 inch inclusive, where t is the thickness of the thinner portion of the weld. b. 1/3 t for t from 3/4 inch to 2 1/4 inch, inclusive. c. 3/4 inch for t over 2 1/4 inch. 1 1/4 inch for t up to 3/4 inch. 2. 1/3 inch for t from 3/4 inch to 2 1/4 inch. 3 3/4 inch for t over 2 1/4 inch. END OF SECTION SECTION 15052 WELDING PRESSURE PIPING 4 Any group of mdications in line that have an aggregate length greater than tin a length of 12t, except where the distance between the successive indications exceeds 6L where L is the longest indication m the group. a. Where it pertains to the thickness of the weld being examined; if a weld joins two members having different thickness at the weld, t is the thinner of these two thicknesses. E. Ultrasonic Examination: Linear -type discontinuities are unacceptable if the amplitude exceeds the reference level and discontinuities have lengths which exceed the following: 4 Where t is the thickness of the weld bemg examined, if the weld j oms two members having different thicknesses at the weld, t is the thinner of these two thicknesses. Where discontmuihes are interpreted to be cracks, lack of fusion, and incomplete penetration, they are unacceptable regardless of length. A. Defects shall be removed and repaired as specified in ASME B31 1 unless otherwise specified. Disqualifying defects discovered between weld passes shall be repaired before additional weld material is deposited. Wherever a defect is removed, and repair by welding is not required, the affected area shall be blended into the surrounding surface eliminatmg sharp notches, crevices, or corners. After defect removal is complete and before rewelding, the area shall be exammed by the same test method which first revealed the defect to ensure that the defect has been elimmated. After reweldmg, the repaired area shall be reexamined by the same test method originally used for that area. Any mdication of a defect shall be regarded as a defect unless reevaluation by NDE or by surface conditioning shows that no disqualifying defects are present. The use of any foreign matenal to mask, fill in, seal, or disguise welding defects will not be permitted. TBS Engineering, Inc. 15052 Page 9 1 1 1 1 1 1 1 1 1 1 1 1 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.1 SUMMARY 1.2 REFERENCES SECTION 15060 PIPE, VALVES, AND FITTINGS SECTION 15060 PIPE, VALVES, AND FITTINGS A. This piping matenal specification has been prepared to form the basis for selection of material, fabrication and installation of all piping required for the systems as indicated. B The completed systems, as specified shall be supplied through a single Contractor who will be responsible for the fabncation, installation, inspection and testing, so as to provide a complete system which will perform the required functions. C. Compliance by the Contractor with this specification does not relieve him of the responsibility for the supply of a complete piping system of proper design and suitability for the specified application. A. This section contains references to the following documents. The latest revision of these references are a part of this section as specified and modified. In case of a conflict between the requirements of this section, other sections, or the following references, the most stringent requirements shall apply 1 AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI) ANSI A13 1 Scheme for Identification of Piping Systems ANSI B2.1 Pipe Threads ANSI B16.5 Steel Pipe Flanges and Flanged Fittings ANSI B16.10 Face -to -Face and End -to -End Dimensions of Ferrous Valves ANSI B16 11 Forged Steel Fittings, Socket Welding and Threaded ANSI B16.21 Nonmetallic Flat Gaskets for Pipe Flanges ANSI B 16.25 Buttwelding Ends ANSI B 16.34 Valves- Flanged and Buttwelding Ends 2. AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME) ASME B31 1 Power Piping ASME Boiler and Pressure Vessel Code, Section 1 3 AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) ASTM A53 Standard Specification for Pipe, Steel, Black and Hot Dipped, Zinc Coated, Welded and Seamless TBS Engmeering, Inc. 15060 Page 1 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 15060 PIPE, VALVES, AND FITTINGS ASTM A74 Standard Specification for Cast Iron Soil Pipe Fittings ASTM A105 ASTM A106 ASTM A193 ASTM A194 ASTM A216 ASTM A234 ASTM A 716 4 AMERICAN WATER WORKS ASSOCIATION 3 Warranty Standard Specification for Forging, Carbon Steel, for Piping Components Standard Specification for Seamless Carbon Steel Pipe for High Temperature Service Standard Specification for Alloy -Steel and Stainless Steel Bolting Matenals Standard Specification for Carbon and Alloy Steel Nuts for Bolting Standard Specification for Steel Castings, Carbon, Suitable for Fusion Welding Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and Elevated Temperatures Standard Specification for Ductile Iron Sewer Pipe AWWA C110 Ductile Iron and Grey Iron Fittings, 3 inches through 48 mches For Water and Other Liquids AWWA C606 Standard for Grooved and Shouldered Type Joints 5 All State and Local Codes and Standards. 13 NOTES PERTAINING TO ALL PIPING A. Codes and Warranties 1 Basis for Specification. This specification is based on the American Society of Mechanical Engineers Code For Power Piping, ASME B31 1 Latest Revision unless noted otherwise. 2. Compliance with Specification: All piping and valves shall comply with applicable local, state or municipal laws and codes. In case of a conflict, the more ngid code, law or specification shall prevail. a. The Contractor shall design all piping system components for a service life of thirty years unless specified otherwise. b. The Contractor shall guarantee that the supplied and mstalled pipmg will meet the requirements specified for the full warranty period as described hereafter c. The Contractor shall warrant that his product is free from fault in design, workmanship, and material, and is of satisfactory size and capacity to fulfill TBS Engineermg, Inc. 15060 Page 2 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 15060 PIPE, VALVES, AND FITTINGS satisfactorily the operating conditions specified. The Contractor shall warrant his products conform to the latest revision in effect at time of purchase of all applicable codes and standards. Should any defect in design, material, workmanship, or operating characteristics develop during the first twelve (12) months of operation, the Contractor shall make all necessary or desirable alterations, repairs, and replacements of defective equipment to satisfy this specification at no cost to the Owner B Design Conditions: Unless otherwise noted, all pressures and temperatures referred to in this specification represent design conditions. C. Manufacturer Reference: Items specified or referenced by manufacturer and figure number are not intended to exclude equivalent items offered by other manufacturers. Products of reputable manufacturers and of comparable type, quality and characteristics may be submitted. D Item Identification PART 2 PRODUCTS 2.01 STEEL PIPE 1 Valve Lockmg Devices. When valves require locking devices, the contractor shall provide appropriate tagging. Tags for locked open valves shall be stamped "Lock Open and painted green. Tags for locked closed valves shall be stamped 'Lock Close and painted red. 2. System Identification: Piping and valves shall be labeled as indicated in specification section 15075 `Mechanical Identification' A. Pressure Ratings. Provide pipe, fittings, accessones and all other components with minimum pressure rating of 150 psig. B Pipe: Black or galvanized steel, ASTM A 53 Grade A or B, electnc resistance welded or seamless, standard weight unless otherwise noted. C. Fittings 1 2 Inches and Smaller a. Threaded. 150 psig black malleable iron, ASME B16 03 and ASTM A 197 b. Welded. 3000 psig forged steel, socket weld. 2. 2 1/2 Inches and Larger a. Provide welded fittings for hot water piping. Provide standard weight, seamless steel, butt welding, ANSI B 16.09 Grade WPB b. Grooved Joint fittings are permitted at Contractor's option for cold water only Provide the following UL listed and FM approved couplings and fittings (1) Couplings ASTM A 536 ductile iron or ASTM A47 malleable iron with EPDM gaskets with temperature range of 30 to 230 degrees F Victaulic Style (07 ngid) (77 flexible) or equal of Grinnell or Gustm- Bacon. (2) Fittings: Fittings and tees constructed of ASTM A536 ductile iron, ASTM A106 carbon steel or ASTM A4 malleable iron. Victaulic, TBS Engineering, Inc. 15060 Page 3 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS Grumell or Gustin Bacon. SECTION 15060 PIPE, VALVES, AND FITTINGS 3 Fittings for steel dramage piping, ANSI B16.3 D Unions: 150 psig black or galvanized malleable iron, screwed, ASTM A 197 brass seat. E. Flanges 1 2 Inches and Smaller 125 psig cast iron screwed, ANSI B16.1 and ASTM A 126, Class B 150 psig forged steel weld neck or slip on, ASME B16.5 and ASTM A 181 Grade I, 150 psig forged steel socket weld, ANSI B16.5 and ASTM A 181 Grade I. 2. 2 1/2 Inches and Larger 150 psig forged steel weld neck or slip on, ASME B16.5 and ASTM A 181 Grade I. NOTE. Flanges facing flat faced cast iron flanges will have flat face fmish. F Bolting: Machine bolts and nuts, hex head bolts, hexagon nut, ASTM A 307 Grade B, dimensions ANSI B18.2, threads ANSI B1 1 G. Gaskets. ANSI B16.21 nonmetallic, 1/16 inch thick; Garlock Style 3000, Crane, Garlock or US Rubber H. Joint Compound: Teflon tape. I. Manufacturers: US Steel, LTV Bethlehem, Laclede, Lone Star, Sawhill, Wheatland or Sharon. 2.02 COPPER PIPE AND TUBE A. Pressure Ratings: Provide pipe, tubing, fittings, accessories and all other components with minimum pressure rating of 150 psig. B Tubing (Pipe): ASTM B88 type K and type L copper water tube, hard drawn. C. Fittings D Umons 1 Wrought copper solder fittmgs and screwed adapters, ANSI B 16.22. 2. Cast bronze solder joint fittings and screwed adapters, ANSI B16.18. 1 Wrought copper solder joint unions, ANSI B 16.22. 2. Cast bronze solder joint fittings, ANSI B16.18. E. Flanges and Flanged Fittings: Cast bronze, 125 psig Class, ASME Standards. F Bolting: Machme bolts and nuts, hex head bolt, hexagon nut, ASTMA 307, Grade B, dimensions ANSI B18.2, threads ANSI B1 1 G =Gaskets: ANSI B16.21 nonmetallic 1/16 inch thick. Garlock Style 3000 H. Threaded Joint Compound: Teflon tape. I. Brazing Alloy. Meltmg temperature 1000 F or higher; AWS A5 8. TBS Engineering, Inc. 15060 Page 4 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 15060 PIPE, VALVES, AND FITTINGS J Manufacturers. Chase, Anaconda, Revere, Mueller, Reading Tube or Bndgeport. 2.03 DIELECTRIC UNIONS AND COUPLINGS A. Provide at each joint between dissimilar metals B Valves C. Fittings 1 2 Inches and Smaller Dielectric umons rated at 250 psig at 180 F conforming to ANSI B16.39 2. 2 1/2 Inches and Larger Dielectric flange fittings conforming to ANSI B16.42 (iron) or ANSI B16.24 (bronze) 3 Manufacturer Watts 3000 Series, Epco or equivalent. 2.1 PIPING COMPONENTS A. Pipe and Tubing 1 Pipe and tubing wall thickness shall be based on design pressure and temperature conditions. The same shall apply to branch reinforcing. 2. Minimum pipe size shall be 1 -inch, except where required for equipment connections and/or where indicated on drawings. Tubing 1 -inch and smaller shall be used only as indicated on drawings. 3 The following pipe sizes shall not be used except where required for matching up to equipment connections or existing pipmg: 1 1/4" 3 -1/2" 5' 1 Valves shall conform to the requirements of the following standards (latest edition), where applicable: API RP 526 Flanged Steel Safety Relief Valves ANSI B2.1 Pipe Threads ANSI B16.34 Valves Flanged and Buttwelding Ends ANSI B16.5 Steel Pipe Flanges and Flanged Fittings ANSI B16.10 Face -to -Face and End -to -End Dimensions of Ferrous Valves ANSI B16.25 Buttweldmg Ends ASTM American Society of Testing and Matenals Standards 2. Valves shall be as scheduled on the drawings. 3 Control, safety safety- relief and relief valves shall conform to the requirements specified for the pipe, flanges, fittings and valves for the pressures and temperatures to which they may be subjected. 1 Lap joint stub -ends shall have the same facing as specified for flanges in the individual line classes. 2. When weld fitting thickness is specified to match pipe, fittings of commercially available weights may be slightly greater than the pipe. TBS Engineering, Inc. 15060 Page 5 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS D Flanges 1 The bore of weld -neck flanges shall match the pipe I.D E. Grooved End Couplings: F Temporary (Cone) Strainers 1 Temporary cone type strainers shall be placed in the suction Imes of all pumps pnor to start-up of new piping systems. 2. Temporary strainers shall be manufactured from steel plate with 1/8 inch perforated holes. 3 Plate matenal shall be suitable for the intended service. 4 Open area of cone shall be equal to or greater than 150 percent of the pipe flow area. 5 These strainers shall be removed by the Contractor after a minimum of 4 hours operation. G Gaskets. Gaskets shall be asbestos free and conform to the requirements of ANSI B16.5 for each pressure temperature rating class. Gasket matenal shall be suitable for the specified service. PART 3 EXECUTION 3.01 GENERAL SECTION 15060 PIPE, VALVES, AND FITTINGS 3 Miters, unless otherwise specified, shall be as follows. 45- Degree Turns Two Piece, One Weld 90- Degree Turns Three Piece, Two Weld, 1 1/2 Diameter Radius a. Miter jomts and fabricated pipe bends shall be used only within the limitations prescribed by ASME B31 1 4 Socketweld fittings shall be used m place of screwed fittings for all underground piping other than galvanized and ductile iron. 5 Screwed fittings may be used for open vent and drain piping downstream of block valve(s). 2. Where a "Special Fmish" is specified, the gasket contact surface shall have concentric or continuous spiral grooves, resulting m a roughness height within the range of 125 -200 AARH. 1 Grooved end flexible -type couplings shall be Gustm -Bacon 100, Victaulic Style 77 or equal. Grooved end rigid -type couplings shall be Gustin -bacon 120 Rigi -Grip, Victaulic Style 07 Zero -Flex, or equal. Grooved end flanged coupling adapters shall be either Gustin -Bacon 154 Victaulic Style 741 or equal. Snap joint grooved end couplings shall be Gustin -Bacon 115 Victauhc Style 78, or equal. Cut grooves are not permitted on fabricated or lightwall pipe. Unless otherwise specified, bolts and nuts shall comply with AWWA C606. Gaskets will be EDPM on all hydromc systems. TBS Engineering, Inc. 15060 Page 6 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 15060 PIPE, VALVES, AND FITTINGS A. Headroom 1 Maintain the maximum possible headroom. Employ careful planning and proper fittings to give the best results coordinated with all other trades. If excessive space is taken, remove and replace the work m a proper manner 2. In ways of egress, pedestrian walkways, etc. maintam a minimum headroom of 6'8 from the floor to the bottom of an obstruction. B Diagram: Diagrams showmg pipe connections are schematic only Do not use for calculating piping lengths or numbers and types of fittings. C. Connections to Equipment, Control Valves, Globe Valves, and Balancing Valves: Provide unions or flanges to allow local disassembly 3.02 INSTALLATION OF PIPING AND VALVES A. General 1 Install all piping promptly cappmg or plugging all open ends and making pipe generally level and plumb, free from traps, and in a manner to conserve space for other work. 2. Inspect each piece of pipe, tubing, fittings, and equipment for defects and obstructions; promptly remove all defective material from the jobsite. 3 Install pipes to clear all beams and obstructions, do not cut into or reduce the size of load carrying members. 4 Use long radius elbows wherever possible. 5 Install all piping in accordance with ASME B31.9 'Building Services Piping' and as specified herein. B Location of Pipe: Piping layout as shown is diagrammatic indicating general arrangement. Determine measurements at jobsite, accurately cutting pipe to suit. Piping shall be installed so as to allow for expansion and contraction. Locate piping to avoid interference with building structural members, equipment, and building openings, provide access for operation, service, disconnection, removal and replacement of valves, fixtures, and equipment. Within buildings, conceal all piping in walls and above ceiling except where indicated to remain exposed. C. Cleaning: Clean interior of pipmg before making points and placing m position by blowing clean with steam or compressed air Maintain cleanlmess of piping throughout installation, provide caps or plugs on open ends of cleaned pipmg. D Unions and Fittings: Provide umons or flanges at valves, fixtures and equipment if a means of disconnection is not otherwise provided. Provide reducing fittings for all changes m pipe size; bushings are not acceptable. Use fittings for all changes in direction of piping. E. Routing: Run parallel to column lines and perpendicular to the floor unless shown otherwise on drawings. F Leaks. Correct immediately using new materials; leak- sealing compounds not permitted. G Valve Installation: 1 Install all gate valves and globe valves with stems horizontal or above horizontal. 2. Install all ball valves such that handle is accessible and will turn 90 degrees with no obstacle. 3 All valves shall be accessible. TBS Engineering, Inc. 15060 Page 7 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS H. Concealed Piping: Install all piping as concealed work m all fmished areas, unless indicated otherwise. Do not cover up or enclose work until properly and completely inspected and reviewed. Should work be covered up or enclosed pnor to inspections and reviews, uncover work as required an, after completely inspected and reviewed, make repairs and replacements with materials as necessary and at no additional cost to Owner I. Dielectric Unions: Provide dielectnc unions or flanges at each joint between dissimilar metals, except that bronze valves and fittings may be used without dielectric couplings for ferrous -to- ferrous or non ferrous -to- non ferrous connections. J Slope and Connections: Pitch hydromc heating water piping mams not less than one inch m 40'0' up m direction of flow Connect branches to upfeed risers to top of mam at 45 degree angle pitch down to main Connect branches to downfeed risers to bottom of main at 45 degree angle and pitch down to riser Branches shall have at least 3 elbows between mains and nsers to allow for expansion and contraction. Piping between elbows on branches shall be minimum 2'0' long. Risers shall be straight and plumb. Install eccentric reducers approximately 3'0' beyond last branch where main changes size to avoid trapping air in main. 3.03 JOINTS A. Screwed SECTION 15060 PIPE, VALVES, AND FITTINGS 1 Conform threads of iron and steel pipes, fittings and couplings conforming to ANSI B31 1 2. Produce sufficient lengths of perfect threads to insure full metal -to -metal contacts when screwed home in fittings; countersink, ream and clean ends of pipes of chips and burrs after threading. 3 Make up full connections with not more than three full threads exposed, by such method that will not subject pipes or fittings to twisting or cross strains; lubricate male threads only with thread lubricant. B. Brazed and Soldered: Cut ends square and remove all fms and burrs. Replace all dents and damaged tubing with new tubing. Remove all grease and oil from all joints by wiping with clean cloth saturated with a suitable chemical solvent and then clean with emery cloth. After cleaning apply non corrosive flux, apply heat and solder and hold jomt rigidly until solder has hardened. Wipe excess solder from extenor of joint before hardening. Before soldering, remove stems and washers of solder jomt valves. C. Welded Branch connections may be made as follows: 1 Straight Tees. Use weldmg tees 2. Branch One Size Smaller than Mam. Use reducmg tees 3 Branch Two or More Sized Smaller than Main. Use weldolets, thredolets or sockolets as required D Grooved Jomt Couplings 1 Check pipe to be certain it is sufficiently free of mdentations, projections, grooves, weld seams, or roll marks on the extenor of the pipe over the entire gasket seating area to assure a leak-tight seat for the gasket. Check that pipe ends are square cut and that penetration is in accordance with Victauhc or equivalent manufacturer's standards. 2. Provide gaskets of the central cavity pressure responsive design. Gasket style and grade shall be checked to be certain gasket supplied is suited for the intended service. TBS Engineering, Inc. 15060 Page 8 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 3 Provide lubncation for proper coupling/fitting assembly as follows. a. Lubncate gasket exterior including the lips and/or pipe ends and housing interiors, to prevent pinching the gasket and for proper gasket seating and alignment during installation. b. Use Victaulic lubricant for installation. Other compatible materials such as silicone and others may be used, however, petroleum based lubricants must not be used on Grade "E' or 'M" gaskets. c. Apply a thin, uniform coat of lubncant as follows. (1) Brush lubricant on the gasket lips (ID) and the entire exterior of the gasket. (2) Brush lubricant on the pipe ends around the entire pipe circumference and inside the coupling housmg. 3.04 WELDING OF PIPING A. All welding shall be in accordance with ASME B31.9 per Section 15052. 3.05 FLUSHING OF PIPING SECTION 15060 PIPE, VALVES, AND FITTINGS A. Flush all piping after fabrication and prior to connecting into the existmg systems and prior to pressure tests. B. Remove strainer screens during flushmg except those protecting control equipment. Clean the screens protecting control equipment during flushing if necessary and after flushing is completed. C. Submit a complete report of the flushing and chemical treatment procedures to the Engineer 3.06 TESTING OF PIPING A. General 1 Test all piping systems and connected equipment. Test after the lines have been cleaned and prior to msulation. 2. Isolate from existing systems by the closest valve or valves to the existing system. 3 Furnish all test equipment. Install a calibrated test pressure gage in the system being tested. 4 Prior to testing, remove or valve -off gages, traps and other apparatus which may be damaged by testing. 5 Make test in presence of the Engineer 6. Rectify all defects which develop durmg testing and retest until approved at no additional charge to the Owner B Test Requirements 1 Pressure. 1 1/2 times design working pressure or 150 psig, whichever is greater 2. Time: Hold pressure to inspect all points and connections. 3 Test all joints in air- tested systems by brushing with a soapy water solution. 4 Water test all piping except instrument air and natural gas piping. Water shall be less than 100 F 3.07 GENERAL PIPING CONSTRUCTION 1 Leaks. Correct immediately usmg new materials; leak- sealing compounds not permitted. TBS Engineering, Inc. 15060 Page 9 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS A. Valves 1 Valves shall not be installed with stems below the honzontal. 2. Install chain wheel operators for all valves installed more than eight (8) feet above the floor 3 Where practical, a valve shall be installed directly against equipment nozzles. 4 Where hand shut -off valves are placed between a relief valve and the protected piping or equipment, the hand valve shall be locked m the open position. B Fittings H. Flanges 5 Street ells shall not be used. SECTION 15060 PIPE, VALVES, AND FITTINGS 2. Air Vents: a. Manual. Provide valved vents at high points of all systems. b. Manual. Provide valved vents for relief of air during filling 6. Bushings shall not be used except where indicated in individual line classes and on drawings. 7 Unions shall be mstalled at the low pressure side of socketweld and screwed block valves where allowed. 1 Flat Faced Flanges shall be installed against flat faced cast iron valves and equipment. Raised faced flanges are acceptable for mating with forged steel flat faced flanges 2. Slip -on flanges, when required, shall be welded inside and outside. There shall be a distance from the face of the flange to the pipe end equal to the pipe wall thickness plus 1/8 -inch. The seal weld shall be applied so that the flange face will be free of weld splatter and shall not require refacing. 3 Flange bolt holes shall be orientated as follows, unless otherwise noted on drawings or required by equipment: a. Flange Face m the vertical plane Bolt holes shall straddle vertical centerlme. b. Flange Face m horizontal plane Bolt holes shall straddle north south centerlmes. Non pressure Attachments 1 Welding of pipe supports, brackets or anchors to pipe shall be in accordance with the provided design details. 2. Pipe insulation shoes which are field welded to pipe shall, unless noted otherwise, be centered over pipe supports m the cold position. Shoes shall preferably be located and TBS Engineering, Inc. 15060 Page 10 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 15060 PIPE, VALVES, AND FITTINGS attached after the line is installed. Shoes attached to stress reheved lines shall be attached prior to heat treatment. 3.2 PIPING PRESSURE TESTING A. General 1 The pressure testmg requirements defined herein apply to all piping systems. 2. Testing shall be preformed by the Contractor on all piping after erection but before application of insulation. Furnish all necessary equipment and material and make all taps m the pipe, as required. 3 Hydrostatic test pressure shall be 1 5 times the design pressure as mdicated in the lme list. This pressure shall be held for a minimum of 60 minutes. B Test Procedures. 1 Two pressure gauges shall be mstalled for each testmg system; installed as close as possible to the low pomt of the piping system. 2. Calibration records for gauges used for testing shall be submitted to the Owner 3 All Vents and other connections that can serve as vents shall be open during filling so that all air is vented prior to applymg test pressure to a system. 4 If the maximum operatmg conditions of piping attached to a vessel are the same as those of the vessel, the piping and the vessel may be tested together If the vessel has different maximum operating conditions, it must be isolated and tested separately 5 Examination for leakage shall be made at all points and connections. The piping system shall show no visual evidence of weeping or leakmg. Any visible leakage shall be corrected at the Contractor's expense. 6. If the pressure falls after the pressurizing source is shut off, the source of pressure loss must be determined and corrected. The system must be able to hold the test pressure for the test duration specified without any detectable loss. 7 If the ambient air temperature is less than 40 degrees Fahrenheit (F) at the time of pressure testing, the test medium must be heated as required to achieve the following temperatures when fillmg is complete: a. 70 degrees F minimum for pipe wall thickness one inch or less. b. 100 degrees F mmmum for pipe wall thickness greater than one inch. 8. Piping designed for vapor or gas which is to be hydrostatically tested shall be provided with additional temporary supports, if necessary to support the weight of the test liquid. C. Special Requirements for Gaseous Pipe Testing 1 The Contractor shall recognize the hazards associated with compressible fluid testing and shall take all necessary precautions to protect all personnel. All piping to be tested shall be secured to prevent damage to adjacent piping and equipment in the event of a joint TBS Engmeenng, Inc. 15060 Page 11 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 15060 PIPE, VALVES, AND FITTINGS failure. Any instruments or devices that could be damaged by the test shall be removed from the piping or suitably isolated pnor to applying the test. 2. A preliminary pneumatic test not to exceed 25 psig shall be applied to the pipmg system prior to fmal leak testmg as a means of locating major leaks. Examination for leakage, detected by soap bubbles, shall be made at all joints and connections. After all visible leaks have been corrected, the pressure in the system shall gradually be mcreased to not more than one -half of the test pressure, after which the pressure shall be mcreased m steps of approximately one -tenth of the test pressure until a test pressure equal to 120% of the Design Pressure is reached. This pressure shall be held for a minimum of 10 minutes. The piping system, exclusive of possible localized instances at pump or valve packing, shall show no evidence of leakage. Any visible leakage shall be corrected at the Contractor's expense. D Testing Media Requirements. 1 Clean, fresh city water shall be used for hydrostatic testing. 2. Oil free clean dry air shall be used for gaseous testing. 2. After hydrostatic testing, all water shall be drained immediately Care shall be taken not to pull a vacuum during draining open all vents. E. Test Repairs: 1 Materials such as gaskets, bolting, etc. damaged during tests and flushmg shall be replaced. 2. New gaskets shall be used each time a flanged joint is made up. 3 Any welded joint that is defective shall be repaired in accordance with the applicable requirements. Repaired components shall be reexamined by the original method to determine freedom from defects, and all repaired joints shall be retested. Costs for such repair shall be the responsibility of the Contractor END OF SECTION TBS Engmeering, Inc. 15060 Page 12 1 1 OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.01 SUMMARY A. Work includes identifying valves, piping and equipment components of the mechanical systems to indicate their function and system served. 1.02 SUBMITTALS A. Submit the following: 1 Valve Tag Directory Submit for approval prior to fabrication of valve tags. 2. Equipment Nameplate Directory. Submit for approval pnor to fabrication of labels. 3 Operation and Mamtenance Data. Include a copy of valve tag and equipment nameplate directones in the as constructed data file and each set of Operation and Maintenance manuals. PART 2- PRODUCTS SECTION 15075 MECHANICAL IDENTIFICATION 2.01 VALVE IDENTIFICATION A. Valve Tags. 1 General. Identify valves with metal tags, legends to be stamped or embossed. It shall indicate the function of the valve and its normal operating position; i.e. V 28 (VALVE NUMBER) HW 180 (CONTENT OF PIPE) ISOLATION (VALVE FUNCTION) NO (NORMAL OPERATION POSITION) 2. Size: Valve tags 2 -inch diameter with 1/4 -inch high letters. 3 Material. Use 0 050 or 0 064 -inch brass tags. 4 Automatic valves and regulatmg valves. Use 1/16 -inch thick laminated 3 -ply plastic, center ply white, outer ply red, 'lamicoid' or equal. Form letters by exposing center ply 5 Existmg buildings and systems. Contact the Hospital for coordination with existmg buildmg tagging system and supplementary information required for any specific system before valve tagging begms. B Valve Tag Directory. Include tag number, location, exposed or concealed, service, valve size, valve manufacturer, valve model number, tag material, and normal operating position of valve. 2.2 PIPING MARKERS A. Acceptable Manufacturers 1 W H. Brady Seton, Marking Systems, Inc. (MSI), or equal. SECTION 15075 MECHANICAL IDENTIFICATION B Pipes shall be labeled with all vinyl, self sticking labels or letters. For pipe covering sizes up to and including 3/4 -inch outside diameter, select labels with 1 /2 -mch letters. For sizes from 3/4 to 2 inch outside diameter, 3/4 -inch letters, above 2 -mches outside diameter, 2 -inch letters. The pipe markers shall be identified and color coded as follows with black directional arrows. BACKGROUND SERVICE PIPE MARKER COLOR Domestic CW Dom CW' Green 180F Hot Water `HW 180' Yellow 180F Hot Water Recirc `HWR 180' Yellow Dom Hot Water `Dom HW' Yellow TBS Engineering, Inc. 15075 Page 1 OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 15075 MECHANICAL IDENTIFICATION Dom Hot Water Recirc `Dom HWR Yellow HP Steam TIPS' Yellow MP Steam `MPS' Yellow LP Steam `LPS' Yellow Condensate Return 'CR Yellow Boiler Feed Water `BFW' Yellow Instrument Air `IA Yellow C. Provide directional arrow applied adjacent to pipe marker mdicating direction of flow D Provide custom marker labels for all piping for which no standard manufactured marker is available. Submit sample for approval. PART 3 EXECUTION 3.1 VALVE IDENTIFICATION A. Valve Tags. 1 Attach to valve with a brass chain. 2. Valve tag numbers shall be continuous throughout the system. B Valve Tag Directory Post final copy in the as constructed data file and in each copy of the Operation and Maintenance Manual. 3.2 PIPING MARKERS A. Unless recommendations of ANSI A13 1 1981 are more stringent, apply labels or letters after completion of pipe cleaning, insulation, painting, or other similar work, as follows: 1 Every 20 feet along continuous exposed lines. 2. Every 10 feet along continuous concealed lines. 3 Adjacent to each valve and stubout for future. 4 Where pipe passes through a wall, into and out of concealed spaces. 5 On each riser 6. On each leg of a 'T 7 Locate conspicuously where visible. B Further, apply labels or letters to lower quarters of the pipe on horizontal runs where view is not obstructed or on the upper quarters when pipe is normally viewed from above. Apply arrow labels indicating direction of flow Arrows to be the same colors and sizes as identification labels. C. Spray a protective coating of clear epoxy over markers and arrows in corrosive atmosphere areas. D Install tags on specialty gas piping with brass chain. 3.3 EOUIPMENT IDENTIFICATION A. Nameplates: Attach to prominent area of equipment, either with sheet metal screws, brass chain, or contact cement as applicable. B. Nameplate Directory Post final copy m the as constructed data file and in each copy of the Operation and Maintenance Manual. END OF SECTION TBS Engineering, Inc. 15075 Page 2 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL SECTION 15140 MECHANICAL SUPPORTING DEVICES SECTION 15140 MECHANICAL SUPPORTING DEVICES 1.1 REQUIREMENTS A. Provisions of Section 15010 'General Mechanical Requirements apply to this Section. 1.2 DESCRIPTION A. Included m this Section are seismic restramts, vibration isolators and structural attachments for piping and equipment. 1.3 REGULATORY AGENCIES A. All work shall be in conformance with the requirements of the applicable codes. B All fire protection system supports and restraints shall be m conformance with the requirements of NFPA Pamphlet #13 and the Authorities having jurisdiction. 1.4 SEISMIC ZONE A. This project is located in Seismic Zone 3 1.5 REFERENCE STANDARDS A. The publications of the organizations fisted below form a part of this specification to the extent referenced. 1 American Institute of Steel Construction (AISC) 2. Amencan National Standards Institute (ANSI) 3 American Society of Mechanical Engmeers (ASME) 4 American Society for Testmg and Materials (ASTM) 5 American Welding Society (AWS) 6. Manufacturer's Standardization Society (MSS) 7 National Electrical Manufacturers Association (NEMA) 8. National Fire Protection Association (NFPA) 9 Sheet Metal and Air Conditioning Contractors National Association (SMACNA) 10 Underwnters Laboratones Inc. (UL) 1.6 SUBMITTALS A. Shop Drawings. 1 Ceiling hanger attachments B Product Data. 1 Structural attachments 2. Vibration mounts and hangers 3 Seismic restraints 1.7 EQUIPMENT SUBSTITUTIONS A. Where the Contractor furnishes and installs equipment other than that which is specified or scheduled, the specified or scheduled vibration isolation devices shall be modified as required to compensate for changes in equipment size, configuration, weight, or speed of rotation. B Where no vibration isolation devices are specified or scheduled for the specified mechanical equipment, suitable vibration isolation devices shall be provided for substitute mechamcal equipment if required because of size, configuration, weight, or speed of rotation changes from the specified equipment. PART 2- PRODUCTS 2.1 STRUCTURAL ATTACHMENTS A. Steel Structure Clamps: Beam clamps, channel clamps and bar joist clips, Grinnell or equivalent. Select to suit structural system and meet loading recommendations of manufacturer B Ceiling Inserts. 3 and smaller pipe, Grinnell Fig. 285 TBS Engineering, Inc. 15140 Page 1 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 15140 MECHANICAL SUPPORTING DEVICES 34/2" and larger pipe, Grinnell Fig. 281 Multiple pipes on trapeze, Grinnell Fig. 285 or Fig. 281 selected for maximum weight of piping. C. Wall Inserts Unistruts P 3200 series inserts for concrete walls. Unistruts P 1800 senes mserts for bnck walls. Unistrut P 1000 channels with P 1045 and P 1047 fittings for frame and block walls. D Where Unistrut model numbers are hsted, equivalent products of Powerstrut, Superstrut or Ostrut, or approved substitute, may be used. 2.2 SEISMIC RESTRAINTS A. Anchorage And Bracing of Mechanical Systems: Provide complete seismic anchorage and bracing for the lateral and vertical support of piping, ductwork and mechanical equipment as required by UBC Chapter 16 and SMACNA 'Seismic Restraint Manual' for Seismic Hazard Level (SHL) A. B Coordinate seismic restramts with equipment to be furnished. PART 3 EXECUTION 3.1 INSTALLATION A. All elements of the support system shall be suitable for the system and shall have a safety factor of not less than 4 0 B Supporting elements not specifically specified shall be provided m accordance with SMACNA and NFPA standards. Piping and heavy equipment supports, not otherwise detailed, shall conform to applicable provision of MSS SP 58 and MSS SP -69 C. Where it is necessary to frame structural members between existing members or where structural members are used in lieu of commercially manufactured supports, such supplementary steel shall be provided m accordance with the AISC Specification for the Design, Fabrication and Erection of Structural Steel for Buildings. D Weldmg of structural members, where approved, shall be in accordance with AWS D 1 1 3.2 EQUIPMENT AND PIPING SEISMIC RESTRAINTS A. General. 1 All ductwork and piping shall be provided with seismic restraints m accordance with Seismic Hazard Level (SHL) A of the SMACNA Seismic Restraint Manual. Guidelines for Mechanical Systems. 2. Coordinate with shop drawings of major mechanical equipment items indicated. 3 Seismic Restraints: For suspended equipment, piping and ductwork, prefabricated seismic restraint systems approved by the California Office of Statewide Health Planning and Development shall be used. Manufacturer B -Lme, Superstrut or approved equivalent. END OF SECTION 15140 TBS Engineering, Inc. 15140 Page 2 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 1 American Society for Testing and Materials (ASTM) 2. National Fire Protection Association (NFPA) 3 Underwnters Laboratones Inc. (UL) 4 Midwest Insulation Contractors Association (MICA) Commercial and Industrial Insulation Standards PART 1 GENERAL 1.1 REQUIREMENTS A. Provisions of Section 15010 "General Mechanical Requirements' apply to this Section. 1.2 DESCRIPTION A. Included m this Section is msulation and accessories for piping and mechanical equipment 1.3 REGULATORY AGENCIES A. All work shall be m conformance with the requirements of the applicable codes, mcluding Energy codes. 1.4 REFERENCE STANDARDS A. The publications of the organizations fisted below form a part of this specification to the extent referenced. 1.5 FIRE RESISTANCE SECTION 15250 MECHANICAL INSULATION SECTION 15250 MECHANICAL INSULATION A. Insulation. Flame spread and smoke developed ratings per NFPA 255 ASTM E84 and UL 723 testing requirements; not more than 25/50 1 Tape, adhesives, vapor bamer materials and jackets: Flame spread ratmgs not to exceed 25 2. Exempt Items/Materials: The followmg are exempt from the fire resistance ratmgs: a. Treated wood insulation inserts b. PVC fittings and valve covers 1.6 DEFINITIONS A. Exposed is defined as work exposed to the view of occupants in normally occupied areas and in equipment rooms. B. Concealed is defined as work located m ceiling spaces, chases and other locations not exposed to view PART 2- PRODUCTS 2.1 PIPE INSULATION A. Fiber Glass: Suitable for pipe temperature from -60 F to 500 F one piece type with only one longitudinal joint; thermal conductivity not greater than 0.24 Btu/sq. ft./F/hr /in. at 75 F mean temperature. Provide factory applied all- service jacket. TBS Engineering, Inc. 15250 Page 1 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 15250 MECHANICAL INSULATION B Closed Cell Elastomeric- Suitable for pipe temperature from -40 F to 220 F one piece type with only one longitudmal joint, thermal conductivity not greater than 0.27 Btu/sq. ft./F/hr /in. at 75 F mean temperature. Factory applied all service jacket not required. Manufacturer Armstrong Armaflex. C. Polyolefm (Polyethylene) Foam Insulation. Suitable for pipe temperature from -40 F to 200 F one piece type, either pre formed or with one longitudinal joint with edges pre coated with adhesive; thermal conductivity not greater than 0.24 Btu/sq. ft./F/hr/in. at 75 F mean temperature. Jacketing not required. Manufacturer- Imcoa Imcolock and Imcoshield. D Calcium Silicate- Rigid hydrous calcium silicate preformed pipe insulation, 1200 F maximum operating temperature, ASTM A533 maximum thermal conductivity 0 70 Btu/hr /sq ft. /in at 700 F mean. (Factory pre jacketed with aluminum jacket and isolation felt.) E. Cellular glass. Thermal conductivity 0.33 Btu/hr/sq. ft. /sq in. /deg. F at mean temperature of 50 degrees F F Owens Corning, Manville, Certamteed, Pittsburgh Corning, Knauf or approved substitute, and as otherwise hsted. 2.2 EQUIPMENT INSULATION A. Fiberglass Flexible Insulation. Suitable for temperatures to 1000 F thermal conductivity not greater than 0 4 Btu/hr /sq. ft. /in. at 200 F mean temperature. B Elastomeric: Closed cell elastomeric sheet insulation; thermal conductivity not greater than 0.27 Btu/hr/sq. ft./F /in at 75 F mean temperature. Smoke developed rating 50 for 1/2 inch thickness. Manufacturer Armstrong Armaflex. C. Polyolefin (Polyethylene) Foam Insulation: Sheet or roll msulation, thermal conductivity not greater than 0.24 Btu/hr /sq. ft./F /in at 75 F mean temperature. Manufacturer Imcoa Imcolock. D Refractory Fiber Blanket: Suitable for temperatures to 1600 F 8 lb /cu. ft. density with thermal conductivity of 1 04 Btu in/sq. ft./hr/F at 1200 F mean temperature. E. Calcium Silicate: Rigid hydrous calcium silicate insulation, (1200 F) (1500 F) maximum operating temperature, ASTM C533 maximum thermal conductivity 0 70 Btu per square foot per degree F per hour per mch of thickness at 700 F Minimum density 13 0 pounds per cubic foot. F Owens Corning, Manville, Certaiteed, Pittsburgh Corning, Knauf or approved substitute, and as otherwise listed. 2.3 NOT USED 2.4 JACKETS FOR PIPE INSULATION A. Factory Applied All- service Jacket (Fiberglass Insulation): White kraft paper outer surface bonded to aluminum foil vapor barrier, suitable for painting. Kraft paper permanently treated for fire and smoke safety and to prevent corrosion of the foil. Factory applied pressure sensitive closure system for permanent seal of laps and butt strips. B. Metal Jackets: 0 010 mch thick stainless steel or 0.016 aluminum with integral vapor barrier Provide self sealing, watertight metal bands for butt joints. C. Buried Piping (Cellular Glass): 125 mil thick reinforced bituminous resm jacket; Pittsburgh Coming Pitwrap. TBS Engineering, Inc. 15250 Page 2 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 2.5 JACKETS FOR FITTINGS, VALVES AND DEVICES SECTION 15250 MECHANICAL INSULATION A. All- service Jacket: Factory premolded one -piece PVC fitting covers, 25/50 rated, 020' thickness for piping up to 10' diameter, 030' thickness for piping greater than 10' diameter PVC jacketing for outdoor installation shall be U V resistant. Proto LoSMOKE or approved substitute. B Metal Jacket: Factory remolded metal covers with integral vapor barrier, fabncated of the same metal as adjacent insulation jacket. C. Buried Piping: Polyguard Insulrap 50 self adhesive membrane. 2.6 JACKETS FOR EQUIPMENT A. Jacketing for indoor equipment shall be a metal jacket or 030' thick PVC jacket, 25/50 rated, Proto LoSMOKE or approved substitute. PVC jacketmg shall be used only for mstallations where the temperature of the equipment or duct is less than 110 degrees F B Jacketmg for outdoor equipment shall be a metal jacket, as specified for Pipe Insulation Jackets. C. Jacketmg for outdoor ductwork shall be a 030" thick PVC jacket, Ultraviolet Resistant Grade, 25/50 rated, Proto LoSMOKE or approved substitute. 2.7 VALVES, PUMPS, STEAM TRAPS, AND FLANGES INSULATION A. Flexible fiberglass blanket fabricated of a sandwich section of fiberglass batt (1 lb. per cu. ft. density), same thickness as adjacent insulation, enclosed m glass cloth cover machine sewed at the ends; provide copper eyehooks and wire for lacing the blanket. B. Elastomeric: Mitered sections, same thickness as adjacent pipe insulation. C. Polyolefm. Mitered sections, same thickness as adjacent pipe insulation. D Johnson flexible and reusable jacketing with silicone coated fiberglass cloth cover and (fiberglass) (or ceramic fiber) liner to suit temperature requirements. 2.8 INSULATION SPECIALTIES A. Joint Tape Glass fiber reinforced, aluminum foil and kraft paper laminate with vapor barrier characteristics comparable to insulation facing. B Finishing Cement: Hydraulic setting, low shrinkage insulating and finishing cement for one coat finish, suitable for paintmg with water base paint, Johns- Manville No 375 Ryders, Eagle, Pabco or approved substitute. TBS Engmeering, Inc. 15250 Page 3 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 15250 MECHANICAL INSULATION C. Insulating Cement: Mineral fiber cement suitable for application on metal in single layers up to 4 inch thick, Johns- Manville No 460 Cement or approved substitute. D Vapor Barrier Adhesive: Vapor barrier lap sealing adhesive, Foster 85 -20 or approved substitute. E. Laggmg Adhesive: Foster 30 -36, Miracle LA69 Arabol or approved substitute. F Aluminum Pigmented Vapor Bamer Mastic: Foster 60 -65 or approved substitute. G. Insulation Pm Fasteners. Zinc- coated steel, 2 x 2 perforated plate with spindle and washer Spindle length to suit msulation thickness. H. Insulation Pm Adhesive: Contact cement suitable for fastening insulation pins to metal surfaces, Miracle Adhesive HT4620, Foster 82 11 Tuf Bond all- purpose or approved substitute. I. Mastic Foster CI oil base or HI water base. J Inserts: Provided under Section 15100 'Pipe, Valves and Accessories' K. Insulation Bands: 3/4 inch wide, 0 02 inch galvanized or stainless steel. L. Wire: Soft annealed stainless steel, 047 inch diameter M. Adhesive for Polyolefm Insulation: Adhesive shall be as recommended by the msulation manufacturer thermoplastic Fuse Seal sticks to be applied with a butane torch. PART 3 EXECUTION 3.1 GENERAL A. Insulate all surfaces of hot and cold piping and equipment. B Install with all points tightly butted. Tuck and tuft all edges of insulation. Maintain vapor barrier when butting insulation to inserts. C. Install insulation to allow easy access to equipment for inspection and repairs. D Carefully bevel and seal insulation around equipment nameplates. Seal all raw edges of insulation at unions, flanges, etc. E. Remove all loose dirt, rust, all other loose foreign material, moisture and frost from surfaces pnor to installing insulation. F Apply msulation only after pipmg has been tested. 3.2 INSTALLATION (PIPING) A. General 1 Provide all insulation continuous through wall and ceiling openings and sleeves. 2. Apply msulation on all cold surfaces where vapor barrier jackets are used with a continuous, unbroken vapor seal. Adequately insulate and vapor seal hangers, supports and anchors that are secured directly to cold surfaces to prevent condensation. TBS Engineering, Inc. 15250 Page 4 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS C Elastomenc Insulation SECTION 15250 MECHANICAL INSULATION 3 Apply specific adhesives, mastics and coatings at the manufacturers recommended minimum coverage per gallon. 4 Sleeves and Wall Chases. Where penetratmg mtenor walls, extend a metal jacket 2 inches out on either side of the wall and secure on each end with a band. Where penetratmg floors, extend a metal jacket from a point below the back -up material to a point 10 inches above the floor with one band at the floor and one not more than one inch from end of metal jacket. Where penetrating exterior walls, extend the metal jackets through the sleeve to a point 2 inches beyond the interior surface of the wall. 5 Provide insulation in the space between the pipe and the pipe saddle. 6. Inserts: Overlap adjacent insulation jacket a minimum of 1 inch on insulation inserts and securely cement in place. B All- service Jacketed Fiberglass Insulation. Apply insulation over clean, dry pipe with all jomts butted firmly together Smoothly secure longitudinal jacket laps and butt strips according to manufacturer's recommendations. 1 Insulation shall be slipped on the pipe pnor to connection wherever possible, and the butt joints shall be sealed with adhesive. Where the slip -on technique is not possible, the insulation shall be slit and snapped over the pipe, and the seams and butt joints sealed with adhesive. 2. Fitting insulation shall be fabricated and installed according to the manufacturer's recommended procedures. Sweat fittings shall be insulated with miter -cut pieces of pipe insulation the same size as on adjacent piping. Screwed fittings shall be insulated with sleeved fitting covers fabricated from miter -cut pieces of pipe msulation accordmg to the manufacturer's sleeving size recommendations and shall be overlapped and sealed to the adjacent pipe insulation. All joints and miter -cut pieces are to be sealed with adhesive. As an option, screwed and weld iron pipe fittings 2 inch IPS and larger may be insulated with sheet insulation conforming to template patterns recommended by the manufacturer 3 At outside carrying hanger locations, where the insulation must resist compression, supporting devices such as short wood dowels or woodblocks shall be used m combination with galvanized sheet metal hanger shields. The wood supporting devices shall be the same thickness as the insulation and sealed into the insulation with adhesive. D Polyolefm Insulation 1 Where the piping is to be insulated prior to testing, the insulation shall be seamless Imcoshield. Where the piping is to be insulated after testing, the insulation shall be Imcolock, with a single longitudinal seam with factory installed adhesive and release lmers. 2. Fitting insulation shall be field cut and mitered to fit. All seams in mitered joints shall be sealed with thermoplastic rods heated with a special butane torch. Insulation over valve bonnets and similar fittings shall be formed from pipe insulation and sheet msulation, to fit snugly and without gaps. All seams shall be sealed. 3 At outside carrying hanger locations, where the insulation must resist compression, supporting devices such as short wood dowels or woodblocks shall be used in combination with galvanized sheet metal hanger shields. The wood supporting devices shall be the same thickness as the insulation and sealed into the insulation with adhesive. E. Calcium Silicate Insulation 1 Secure insulation in place with wire or metal bands. 2. Provide isolation felt between insulation and aluminum jacketing. 3 Prejacketed insulation with integral isolation felt and aluminum jacket may be used. TBS Engineering, Inc. 15250 Page 5 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS F Cellular Glass Insulation SECTION 15250 MECHANICAL INSULATION G Fittings A. 1 Apply insulation m accordance with manufacturer's recommendations with stainless steel bands. If multiple layers are required, install with joints staggered between layers. Inner layers may be secured with fiber reinforced tape. Outmost layer shall have all joints sealed with joint sealant. Finish with weather barner reinforced mastic. 1 All- service Jacket Insulation Fittings. Apply factory precut insulation tucking ends of the insulation snugly into the throat of the fitting, and edges adjacent to the pipe covering tufted and tucked m, fully insulatmg the pipe fitting. Seal all seam edges of the one -piece PVC fitting cover with vapor barrier adhesive applied over insulation. Tape circumferential edges of cover with vapor barrier pressure sensitive tape to match fitting cover color The tape shall extend over the adjacent pipe msulation and have an overlap on itself at least 2 inches. 2. Metal Jacketed Insulation Fittings. Insulate elbows and tees for which factory fabricated metal covers are available as follows. a. b c. 3 Calcium Silicate Apply factory precut insulation tucking ends of the insulation snugly mto the throat of the fitting, and edges adjacent to the pipe covering tufted and tucked in, fully insulating the pipe fitting. Apply the factory fabricated cover per manufacturer's recommendations. Seal all seams on cold piping with aluminum pigmented vapor barrier mastic. a. Insulate fittings with segments of molded insulation secured with 20 gage galvanized steel wire. b Fimsh with glass cloth embedded between two 1/8 inch layers of insulatmg cement. c. Insulate flanges and valves with oversize pipe insulation, wired m place and covered with a 1/4 inch layer of insulating cement. 4 Cellular Glass: Factory or field fabricated sectional cellular glass insulation segments. Field fabricate insulation segments in accordance with manufacturer's instructions. Secure with stainless steel bands or wire. Outermost layer shall have all jomts sealed with joint sealant. Fimsh as follows: a. Exposed Piping: Apply pre fabricated metal jacket. b Buried Piping: Apply pre fabricated pipe wrap. 3.3 INSTALLATION (EQUIPMENT) Installation (General) 1 Form or fabncate insulation to fit the equipment. Groove or score as required to closely conform to round surfaces; to insure tight fit, bevel edges and tightly butt and stagger joints. 2. Secure insulation in place with bands or wires at intervals as recommended by the manufacturer but not more than 12 inch centers. Protect msulation corners under wires and bands with suitable comer angles. 3 Set insulation in a coating of mastic, and seal joints with insulating cement. 4 Provide removable insulation on heads of heat exchangers. Fabricate removable section joints using a male female shiplap type jomt. Finish the entire surface of the removable section as specified. 5 Install insulation on equipment with ribs over 6 inches high using 12 gage welded wire fabric which has been spot welded to the equipment over the ribs. Secure insulation to the fabric with J- hooks and 2" x 2" washers. TBS Engineering, Inc. 15250 Page 6 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 3.4 NOT USED 3.5 ITEMS TO BE INSULATED A. Piping 1 Cold Piping: Domestic cold water piping, Refrigerant vapor piping. 2. Hot Piping: Domestic hot water piping, 180F -HW piping, Steam, Condensate Return. B Equipment: 1 Hot Water Storage tanks 2. Hot Water Generation Equipment 3 Steam Equipment 3.6 ITEMS NOT TO BE INSULATED A. Piping 1 Valve stems, handwheels and operators. 2. Unions on domestic hot water and domestic cold water piping. 3.7 INSULATION TYPE AND THICKNESS A. Pipe: See the following pipe insulation table: Thickness for Pipe Sizes Shown (Inches) Insulation Service Type To 1 1.25 -2 2.5 -4 5 -6 Domestic Hot Water FG, P 1 0 1 0 1.5 1.5 Domestic,Hot Water Circulating 100 F to 120 F 180F Hot Water, FG 1 0 1.5 2.0 2.0 180F Hot Water Circulating 160 F to 180 F Steam and Condensate Domestic Cold Water 40 F to 70 F Refrigerant Vapor Piping SECTION 15250 MECHANICAL INSULATION 6. Apply a smooth coat of msulatmg cement over irregular surface. 7 Upon completion of mstallation of the msulation, apply two coats of (vapor barrier) adhesive with a layer of glass cloth embedded between the coats, provide 1/32 inch dry finish thickness. 8. Elastomeric: Adhere eastomerc sheet to clean, oil -free metal surfaces by compression fit method and full coverage of adhesive. Seal butt Joints with same adhesive. Comply with manufacturer's written instructions. 9 Polyolefm: Adhere polyolefm sheet to clean, oil -free metal surfaces by compression fit method and seal all Joints and seams with adhesive. Seal butt points with same adhesive. Comply with manufacturer's written mstructions. FG 1 0 1.5 2.0 2.0 FG,P 10 10 10 10 E, P 0.5 0.5 0.5 TBS Engineering, Inc. 15250 Page 7 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS B Equipment Service Temperature Type Thickness (Inches) 40 F to 56 F Fiberglass 1 0 60 F to 140 F Fiberglass 1.5 140 F to 200 F Fiberglass 2 0 200 F to 600 F Fiberglass 4 0 Calcium Silicate 4 0 600 F to 1500 F C. Abbreviations. FG Fiberglass CG Cellular Glass CS Calcium Silicate E Elastomenc P Polyolefm. END OF SECTION SECTION 15250 MECHANICAL INSULATION Calcium Silicate 6.0 Refractory Fiber Blanket 6 0 TBS Engineering, Inc. 15250 Page 8 TBS ENGINEERING SECTION 15400 OLYMPIC MEDICAL CENTER PLUMBING AND DOMESTIC WATER DOMESTIC WATER SUPPLY AND DISTRIBUTION SYSTEMS MODIFICATIONS SECTION 15400 PLUMBING AND DOMESTIC WATER SYSTEMS PART 1 GENERAL 1.01 GENERAL REQUIREMENTS A. Provisions of Section 15010 'General Mechanical Requirements' apply to this section. 1.02 DESCRIPTION A. Work m this section includes water piping, waste and vent piping, plumbing fixtures and associated equipment. 1.03 REGULATORY AGENCIES A. All work shall be m conformance to the Uniform Plumbing Code and with applicable local codes, regulations, standards and ordinances 1.04 REFERENCE STANDARDS A. The publications of the Organizations listed below form a part of this Section to the extent referenced. 1 American National Standards Institute (ANSI) 2. American Society for Testing and Materials (ASTM) 3 American Refrigeration Institute (ARI) 4 American Public Works Association (APWA) 5 Cast Iron Soil Pipe Institute (CISPI) 1.05 SUBMITTALS A. Product data for the following: 1 Pipe, valves and fittings 2. Piping Specialties 3 Floor Sinks 4 Storage Tanks 5 Water Heaters 6. Water Meters 7 Backflow Preventers and Heated Enclosures 8. Pressure Reducing Valves 9 Expansion Tanks 10 Hot Water Circulating Pumps B Operating and Maintenance Data C. Warranty Data 1.06 DEFINITIONS A. Above ground as used to define piping materials, means not in contact with, or within 6' of the concrete slab or the ground. TBS Engineering, Inc. 15400 Page 1 TBS ENGINEERING SECTION 15400 OLYMPIC MEDICAL CENTER PLUMBING AND DOMESTIC WATER DOMESTIC WATER SUPPLY AND DISTRIBUTION SYSTEMS MODIFICATIONS B 'Below ground' as used to define piping materials, means in contact with, or within 6" of the concrete slab or the ground. C. Piping in a crawl space, more than 6' above the crawl space slab is considered to be above ground. PART 2 PRODUCTS 2.01 PIPING A. Domestic water pipmg, above ground. Copper tubing, type L, as specified m Section 15060 'Pipe, Valves, and Fittings B Domestic water piping, below ground: Copper tubing, type K, as specified in Section 15060 'Pipe, Valves, and Fittings C. Water Service: Copper tube, type K, as specified in Section 15060 "Pipe, Valves, and Fittings" D Waste Pipe, below ground. cast iron, as specified in Section 15060 'Pipe, Valves, and Fittings E. Vent piping, above ground: 1 1 1/2 and smaller, galvanized steel, as specified in Section 15060 'Pipe, Valves, and Fittings' 2.02 PIPING SPECIALTIES A. Water Pressure Reducing Valves 1 Combmation Pressure Reducing and Surge Control Valve. 2. Pilot isolation valves, main valve closing speed control, mam valve opening speed control, y- strainer 3 Cla -Val model 94G- 01BCSY Size as scheduled on drawings. B. Back Flow Preventers 1 In -line Reduced pressure type backflow preventers; 6 inch, epoxy coated cast iron construction with epoxy coated cast iron strainer and non rising stem isolating gate valves, Febco 860, or approved substitute. 2. "N' configuration Reduced pressure type backflow preventers; 6 inch, epoxy coated cast iron construction with epoxy coated cast iron strainer and non -rising stem isolating gate valves, Febco 880V or approved substitute. 3 Heated Enclosure for Febco 880V Hot Box model HB6FEM, Fiberglass enclosure with 1500 watt heater Or approved substitute. D Trap Primers 1 Automatic trap pruner, 1/2 inch connection, air gap type with distribution unit where required. Provide for all floor drams. Precision Plumbing Products, 'Prime -Rite' or equivalent. E. Water Hammer Arresters TBS Engineering, Inc. 15400 Page 2 1 I TBS ENGINEERING SECTION 15400 OLYMPIC MEDICAL CENTER PLUMBING AND DOMESTIC WATER DOMESTIC WATER SUPPLY AND DISTRIBUTION SYSTEMS MODIFICATIONS 2.04 1 Factory- sealed shock arresters with direct action bellows and screwed connections. Provide an isolation valve upstream of each water hammer arrester 2. Precision Plumbing Products. Part Number SC 3000 for 3 pipe. Part Number SC -4000 for 4 pipe. F Expansion Tanks 1 Steel diaphragm type expansion tanks for use with domestic water Tanks shall be complete with rigid polypropylene liner and butyl diaphragm. 2. Wessels model TTA or, Amtrol, Armstrong or Taco equivalent. Expansion tanks shall be ASME stamped G Hot Water Storage Tanks 1 ASME Construction 125 PSI working pressure, Glass lured, Heavy -Duty Steel storage tank. 450 gallon capacity Tank shall be vertical, 42' diameter with 4 threaded leg sockets. 2. AO Smith HD42 -450 H. Water Meter 1 Badger 6' `recordall' compound series water meter with integral 'read-o-matic' summator and remote readout. No substitutions per City of Port Angeles. 2. Include strainer, and 25 feet of cable for remote readout. I. Check Valves domestic water use. 2.03 FLOOR SINKS 1 Pipe 1 and larger Globe silent check valves. Cla -val 581 with resilient seats or equal. 2. Pipe smaller than 1 '/2 Swing check style valves. Nibco or equal. A. Floor Sink: Cast iron body with acid resistant coated interior, aluminum dome bottom strainer, and acid resistant coated 1/2 grate. 12' square w/ 6' receptor 2' pipe size. J.R. Smith Fig. 3420Y02 12. B All floor drains and floor sinks shall have trap pruner connections. C. Drains shall be J.R. Smith models, listed, or Zurn, Josam or Wade equivalent. DOMESTIC HOT WATER GENERATOR (Steam) A. Automatic Semi Instantaneous type of the vertical cross flow design with service water in the shell and steam in the coils. The heater shall subcool the steam condensate. Condensate temperature shall not exceed 190 degree F when mcoming domestic water temperature is 110 degrees F or lower. Provide an integral non electric demand anticipator to anticipate a change in demand so that the fmal temperature can be maintained to 4 degree F under all normal load conditions. the heater shall be a packaged unit complete with controls, insulation, angle iron support stand, completely wired and piped. 1 Design and construct m accordance with the ASME Pressure Vessel Code, Section VIII, Division 1 for maximum allowable working pressures of 235 psi in the shell and 250 psi TBS Engineering, Inc. 15400 Page 3 TBS ENGINEERING SECTION 15400 OLYMPIC MEDICAL CENTER PLUMBING AND DOMESTIC WATER DOMESTIC WATER SUPPLY AND DISTRIBUTION SYSTEMS MODIFICATIONS in the coils. 2. Construction: Provide carbon steel shell with copper lining and bronze heads. Provide coils of copper tube with 0 049 inch wall. 3 Controls. Provide the following: a. pneumatic control valve and controller suitable for 40 psi steam. b. Control panel complete with electric double solenoid temperature limit safety system, power on and tnpped status fights, remote dial thermometer and compound gauge c. Pressure Gradient Monitoring System, with differential pressure switch, time delay relay motonzed ball valve controls, manual reset switch and pilot light. 4 Accessories. Provide the following a. ASME rated temperature pressure relief valve, union orifice and check valve. b. Piping components for Pressure Gradient Monitoring System. B. Warranties. Provide the following unconditional non prorated guarantees: 1 Coils. 10 year guarantee against failure due to thermal shock, mechanical failure or erosion. 2. Pressure Vessel. 10 year guarantee agamst leakage due to internal corrosion. 3 Anticipator. 10 year guarantee against any failure. C. Manufacturer AERCO Capacity as indicated on the drawings. 2.05 HOT WATER CIRCULATING PUMPS A. Contractor shall furnish and install new long coupled mime pumps for chilled water and hot water heating systems as indicated on the drawings. Pumps shall be Series 60 as manufactured by Bell Gossett under base bid. Equivalent units as manufactured by Taco or Armstrong may be submitted as deduct alternates Pumps shall meet types, sizes, capacities, and characteristics as scheduled on the Equipment Schedule drawings. B Long Coupled Inline Pump• 1 The pumps shall be of a horizontal, permanently lubncated, specifically designed and guaranteed for quiet operation. Suitable for 225 °F operation at 175 psig workmg pressure. The pump shall be smgle stage, vertical split case design, in all bronze construction. The pump internals shall be capable of being services without disturbing piping connections. 2. The pumps shall be composed of three separable components a motor, bearing assembly and pump end (wet end). The motor shaft shall be connected to the pump shaft via a replaceable flexible coupler 3 The pumps shall have a solid SAE1144 steel shaft supported by two ball bearings. A non ferrous shaft sleeve shall be employed to completely cover the wetted area under the seal. 4 Pump shall be equipped with an internally flushed mechanical seal assembly Seal assembly shall have a brass housing, Buna bellows and seat gasket, stainless steel spring, and be of a carbon ceramic design with the carbon face rotating against a stationary ceramic face. 5 Bearing assembly shaft shall connect to either a cast bronze impeller. Impeller shall be both hydraulically and dynamically balanced, keyed to the shaft and secured by a locking cap screw or nut. 6. A flexible type coupling to dampen starting torque and torsional vibration shall be employed between the pump and motor. 7 Pump should be designed to allow for true back pull -out access to the pump's working components for ease of maintenance. TBS Engineering, Inc. 15400 Page 4 TBS ENGINEERING SECTION 15400 OLYMPIC MEDICAL CENTER PLUMBING AND DOMESTIC WATER DOMESTIC WATER SUPPLY AND DISTRIBUTION SYSTEMS MODIFICATIONS 8 Pump volute shall be of cast iron design for heating systems or cast bronze for domestic water systems. The connection style on cast iron and bronze pumps shall be Flanged. Volute shall mclude gauge ports at nozzles, and vent and dram ports. 9 To ensure alignment the motor shall be mounted to the beanng assembly via a bolted motor bracket assembly and a rubber motor mount (except on 1.5 2 HP) will be used to assist m ahgnmg the motor shaft with the pump shaft. 10 Motors shall meet scheduled horsepower, speed, voltage, and enclosure design. Motors through 1 HP shall be resilient mounted, motors over 1.5 HP shall be rigid mounted. Motors shall have permanently lubncated ball,beanngs and must be maintenance free. Motors shall be non overloading at any point on the pump curve and shall meet NEMA specifications. 11 Pump shall be of a maintainable design and for ease of maintenance should use machme fit parts and not press fit components. 12 Pump manufacturer shall be ISO -9001 certified. 13 Each pump shall be factory tested and name plated before shipment. 14 Pump shall have a three (3) year warranty from date of installation. C. Manufacturer Bell and Gossett. Capacity as indicated on the drawings. PART 3 EXECUTION 3.01 PIPING AND EQUIPMENT INSTALLATION A. General. Install pipmg and equipment in accordance with Section 15060 and as follows: 1 Install piping promptly capping or plugging open ends and m a manner to conserve space for other work. 2. Provide uniform pitch of 1/4 inch per foot for horizontal waste pipmg within building. 3 Support all pipmg independently from connected equipment. 4 Inspect each piece of pipe, fittings, and equipment for defects and obstructions; promptly remove defective material from jobsite. 5 Install pipes to clear beams and obstructions; do not cut into or reduce size of load carrying members without the approval of the Engineer 6. Provide access doors for concealed valves, water hammer arresters and trap primers. 7 Install unions as required for maintenance. 8 Install dielectric union at all joints between dissimilar metals. 9 Install pressure reducing valves, with integral strainers and with pressure gauge, on all water services where the water pressure exceeds 80 psi, and as otherwise indicated. (Pressure reducing valves shall have bypasses, with globe valve, installed.) 10 Install water hammer arrestors at all water piping connections to fixtures, appliances or devices which have flush valves, solenoid valves or other quick closing valves, located and sized in accordance with PDI recommendations for the pipe size, number of fixture units and piping lengths. Submit calculations supporting the water hammer arrestor selection if so requested. Install air chambers at all water piping connections to fixtures which do not have quick closing valves and are not installed m groups of fixtures where water hammer arrestors are required. The Engineer shall be consulted where there is a question as to the water hammer protection required. TBS Engineering, Inc. 15400 Page 5 TBS ENGINEERING SECTION 15400 OLYMPIC MEDICAL CENTER PLUMBING AND DOMESTIC WATER DOMESTIC WATER SUPPLY AND DISTRIBUTION SYSTEMS MODIFICATIONS 3.02 WATER HEATER INSTALLATION A. Pipe Connections 1 Install ASME pressure and temperature relief valve for all water heaters. 2. Pipe relief valve discharge to floor dram or other suitable location as indicated, terminating in accordance with code. B Heater Installation 3.03 CONCEALED WORK 3.04 TESTING 3.05 CLEANING UP 1 Install per manufacturer's requirements with clearances mamtamed for service access. 2. Install seismic restraints on water heaters as specified m Section 15140 'Mechanical Supportmg Devices' A. General. Do not cover up or enclose work until inspected and approved. B. Noncompliance: Should work be covered up or enclose prior to required inspections, uncover work as required, and, after inspection and approval, make repairs and replacements. A. Test all piping as specified in Section 15060 "Pipe, Valves, and Fittings' B Test all equipment and devices to venfy that they are working within manufacturer's published performance specifications. Prior to acceptance of buildings, thoroughly clean exposed portions of plumbing installation, removing labels and traces of foreign substance, using only a cleaning solution approved by manufacturer of plumbing item and being careful to avoid damage to finished surfaces. 3.06 STERILIZATION AND FLUSHING A. After completion of water piping installation, flush system thoroughly Submit a sample of water to the Water Department to determine compliance with Water Department standards. If sample is not in compliance, sterilization shall be performed as follows. B Sterilize all water piping, 8 hour sterilization contact tmie; 50 parts per million chlonne concentration. After sterilization penod open all valves several times, follow by flushing with clean water until residual chlorine is less than 0.2 parts per million. *END OF SECTION TBS Engmeermg, Inc. 15400 Page 6 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART 1 GENERAL 1.4 SUBMITTALS D Gaskets: Garlock Style 3000, 1/16 inch thick. E. Joint Compound. Teflon Tape. SECTION 15520 STEAM PIPE SECTION 15520 1.1 GENERAL REQUIREMENTS A. Provisions of Section 15010 'General Mechanical Requirements apply to this section. STEAM PIPE 1.2 DESCRIPTION A. Work m this section mcludes piping, valves, condensate return pumps. 1.3 REFERENCE STANDARDS A. The publications of the organizations hsted below form a part of this specification to the extent referenced. 1 National Electrical Manufacturers Association (NEMA) 2. Underwriters Laboratones (UL) 3 Amencan Society of Mechanical Engineers (ASME) 4 Amencan National Standards Institute (ANSI) 5 American Society for Testing and Materials (ASTM) 6. Steam Heating Equipment Manufacturers Association (SHEMA) A. Product Data 1 Steam Traps. 2. Condensate Return Units. 3 Pressure Reducing Valves and reducmg station components. 4 Relief Valves. 5 Strainers and Stop Valves PART 2 PRODUCTS 2.1 LOW PRESSURE STEAM AND CONDENSATE PIPING (Up to 15 Psig) A. Piping shall conform to the specifications for Steel Piping as specified in Section 15060, with the following exceptions. B. Steam Piping, Safety Relief Valve Vent Piping: Schedule 40 black steel pipe. See Section 15060 C Condensate Piping (gravity and Pumped), Condensate Receiver Vent Pipmg: Schedule 80 black steel pipe. See Section 15060 F Fittings, Valves, Flanges, Unions, Bolting, and Strainers: As specified for Steel piping m Section 15060 except that grooved joint pipe fittings and couplmgs and butterfly valves are not to be used for steam piping. 2.2 HIGH PRESSURE STEAM AND CONDENSATE PIPING (15 to 150 Psig) A. Piping shall conform to the specifications for Steel Piping as specified m Section 15060 with the following exceptions. TBS Engineering, Inc. 15520 Page 1 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS B Steam Piping: Schedule 40 black steel pipe. See Section 15060 C. Condensate Piping: 1 Schedule 80 black steel pipe. See Section 15060 D Fittings. 1 2 and smaller, 300 pound black malleable iron, screwed fittings. SECTION 15520 2. 2 1/2 and larger, standard weight, seamless steel butt welding fittings, Grade WPB E. Unions: 300 pound black malleable iron, screwed, brass seat, ASTM A197 F Flanges. STEAM PIPE 1 2' and smaller 300 pound forged steel, weld neck or slip -on, ANSI B16.5 and ASTM A181 Grade I, 300 pound forged steel, socket weld, ANSI B16.5 and ASTM A181 Grade 1 2. 2 1/2" and larger 300 pound forged steel, weld neck or slip -on, ANSI B16.5 and ASTM A181 Grade 1 3 Boltmg: Continuous thread stud bolts, ASTM A193 Grade B7 Nut, ASTM A194 Grade 2H. Dimensions according to ANSI B18.2. G. Gaskets: Garlock Style 3000, 1/16 inch thick. H. Joint Compound: Teflon Tape. I. Strainers. 250 pound cast iron Y pattern, screwed ends, stainless steel screen, 0 045 inch perforations. 2.3 VALVES A. Valves, 2 and smaller 1 Gate: 200 pound bronze, screwed, union bonnet, rising stem, solid bronze disc, repackable under pressure, ASTM B61 2. Globe or Angle: 200 pound bronze, screwed, union bonnet, rising stem, 500 BHN stainless steel plug and seat, ASTM B61 3 Check: Wafer Check valves. Spirax Sarco DCV 4 B Valves, 2 1/2 and larger 1 Gate: 250 pound cast iron, flanged, OS Y bolted bonnet, ASTM Al26 Class B, solid Bronze disc and seat rings to ASTM B62. Valves 4 and larger may have bronze disc rings with cast iron discs. TBS Engineering, Inc. 15520 Page 2 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 15520 STEAM PIPE 2. Gate: 300 pound cast steel, flanged, bolted bonnet, rising stem, bronze disc, seat ring and seal. 3 Globe or Angle. 250 pound cast iron, flanged, bolted bonnet, OS Y ASTM Al26 Class B, renewable seat ring to ASTM B61 bronze disc, bronze stem. 4 Check: Wafer Check Valves. Spirax DCV 4 Valves 4 and larger may have bronze disc rings with cast iron discs. 2.4 STEAM SPECIALTIES A. Steam Traps 1 Traps shall be Float and Thermostatic, as indicated. 2. Construction shall be cast iron for Float and Thermostatic traps. Internal parts of Float and Thermostatic traps shall be stainless steel. End connections shall match the piping. 3 Float and thermostatic traps shall be sized as scheduled on the drawmgs. 4 Manufacturer Float and Thermostatic traps shall be Spirax Sarco FT 125 2.5 PRESSURE REDUCING VALVES A. Pilot operated, piston type, bronze body stainless steel seats and working inner parts, bronze valve seat and piston, 300 psi rated. B Manufacturer Spirax Sarco 2.6 SAFETY VALVES A. Carbon steel body carbon steel cadmium plated spring, type 316 stainless steel bellows, flanged connection or screwed connection to suit equipment, with test lever B. Capacity of valves shall be in accordance with the requirements of the ASME Code, Section VIII, Division 1 2.7 CONDENSATE RETURN PUMPS A. General. Duplex electric pump unit with receiver mounted pumps and control panel. Size and capacities as indicated on drawings. B Construction. 1 Receiver 21 Gallon Cast iron, rectangular, 2' return connection, with gauge glass, inlet strainer, vent and dram piping connections, and with NEMA 1 combination float switch and alternator assembly 2. Pumps: Vertical flange mounted, bronze fitted, with mechanical seal, close coupled to open dnp- proof motors. 208 3ph motors. Mechanical alternator 3 Control Panel. Unit mounted NEMA 1 wired to pump motors, alternator and float switches. Complete with two motor circuit breakers, fused control circuit with transformer and door interlock switch, two hand off automatic switches, two magnetic starters with three -leg overload protection, heaters and reset push- buttons, control circuit transformer TBS Engmeermg, Inc. 15900 Page 3 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 15520 C. Manufacturer Spirax Sarco model VJS101 1/2 with Series 700 Control Panel. PART 3 EXECUTION 3.1 INSTALLATION A. Piping shall be mstalled as specified in Section 15060 Pipe, Valves, and Fittings' STEAM PIPE B Steam traps shall be mstalled with a dirt leg on the inlet, valves on the mlet and outlet, a stramer on the inlet unless the trap has an mtegral stramer, unions of the inlet and outlet, and a swing check valve on the outlet. C. Pressure reducmg valves shall be mstalled with hard drawn copper pilot tubmg, installed in accordance with manufacturer's recommendations. D Safety valves shall be mstalled with dnp pan elbows, drain piping from the drip pan elbows, and discharge pipmg terminatmg m accordance with Codes. 3.2 INSPECTIONS AND TESTS A. Demonstrate that all piping, valves, controls and accessories comply with the Specifications and with all applicable regulations. All tests shall be witnessed by the Engmeer Provide 14 days advance notice of testing. Pre -test all equipment prior to the final tests. END OF SECTION TBS Engmeering, Inc. 15900 Page 4 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS PART I GENERAL DIRECT DIGITAL CONTROL (DDC) SYSTEMS 1.01 GENERAL REQUIREMENTS SECTION 15900 DIRECT DIGITAL CONTROL SYSTEMS A. The 'General Conditions' of the specification apply to work specified m this section, consult them m detail for applicable mstructions. B All components of the Direct Digital Control (DDC) system must integrate seamlessly with the existing Siemens Building Technologies "ApogeeTM" campus building automation network in place at Olympic Medical Center C The Direct Digital Control (DDC) system shall be able to be monitored for reporting alarms and system troubleshootmg via the existing DDC dedicated fiber -optic network from the Siemens Building Technologies "ApogeeTM" graphic operator workstation located in the Maintenance and Operations office. The DDC system shall tie seamlessly into the existing Siemens "ApogeeTM" graphic software package without the need for additional software or hardware, for point database and system graphic modifications, dynamic point trending, and remote alarm reporting. 1.02 GENERAL DESCRIPTION A. Furnish and install a networked Direct Digital Control (DDC) system for control and monitoring of the building heating, ventilating and air conditioning systems as described in this specification. B System shall consist of stand -alone DDC panels, sensors, automatic valves, actuators, dampers, operatmg software, operator training, mstallation labor warranty and all other necessary material and labor to provide a complete and workable system. 1.03 INSTALLATION QUALITY A. The entire building control system shall be installed by skilled electricians and control mechanics, all of whom are properly trained and qualified for this work. All wiring shall be installed in accordance with Division 16 of these specifications and applicable national, state and local codes. B Supervision and checkout of the system shall be by local branch engmeers and technicians directly employed by the Contractor C. Contractor shall be a manufacturer -owned service organization which stocks and has direct factory access to the manufacturer's standard parts, manuals and training options. Contractor shall be fully capable of system inspection, trouble shooting, maintenance, and service to the system. D Contractor shall maintain a field service office within 150 miles of project site. This field office shall have a minimum of ten experience engineering and installing the control systems proposed for this project. At engineer's request, provide a listing of at least ten projects of similar magnitude, complexity and facility use type completed within the past five years. TBS Engineering, Inc. 15900 Page 1 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 1.04 SUBMITTALS/DRAWINGS A. Submittals 1 The contractor shall submit, pnor to installation, a set of installation drawings, equipment data sheets and control strategies for review by the consultant and/or Owner's representative. 2. These drawings shall include the physical location of all building control system panels and controllers as well as a diagram indicating complete DDC system architecture. 3 The complete sequence of operation for the control system shall be provided. 4 A complete list of monitored and controlled points shall be provided. B Record Drawings (As- builts) 1 Upon completion of the installation and fmal system adjustment the contractor shall provide and deliver to the Owner a full set of record drawings of the installation and the control strategies including printouts of all system programs, system database and system operating parameters. 2. Record drawings shall be submitted in 11 x 17' bound format. At owner's request, provide a copy of as -built drawings on 3 -1/2' floppy disks. C. Standards and Format 1 All submittals shall be generated on reproducible Autocad (Version 10 or later) schematic diagrams. 1.05 SYSTEM TURN -OVER AND SERVICE SECTION 15900 DIRECT DIGITAL CONTROL SYSTEMS A. Upon completion of the installation, the contractor shall initiate operation of the control system and perform all necessary testing and diagnostics to ensure proper operation. A formal commissioning procedure shall be utilized to insure complete system integrity and conformance to these specifications. This procedure shall be a completely documented procedure. Contractor's recommended commissioning plan shall be submitted with the imtial submittal for approval by engineer At a minimum, submittal shall include a step by- step, wntten descnption of the commissioning plan as well as the project specific commissioning forms that will be utilized. Commissioning forms shall address all field devices, field controllers, software statements and software points. B. An acceptance test in the presence of the owners representative, and/or the Project Manager shall be performed. Deficiencies revealed by failed test(s) shall be repaired and corrected and the test(s) repeated until successful. C. The graphical interface software shall be installed prior to completion and all modifications to reflect as -built conditions and changes shall be completed within fourteen (14) days of the scheduled completion date. 1.06 TRAINING /OWNER'S INSTRUCTION TBS Engineering, Inc. 15900 Page 2 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS A. The contractor shall provide to the Owner two (2) copies of an operator's manual describing all operating and routine maintenance service procedures to be used with the system. B The contractor shall instruct the owner's designated representatives in these procedures during the start-up and test period. The instruction shall consist of two separate training components. on -site, project specific training and off -site factory traimng. C. On -site training shall consist of a mimmum of two (2) full days (16) hours total) of training performed by an engineer familiar with the specific design of the system provided for this project. On -site traimng shall be separated into an initial one (1) day session that will occur at or prior to building completion and a second one (1) day session that will occur 1 2 months after building completion. The instructions shall consist of both hands on and classroom training at the jobsite and shall be open to up to 5 hospital personnel. 1.07 WARRANTY A. The building control system, including all hardware and software components shall be warranted for a period of one year following owner's beneficial use of system. For phased project completion, the warranty shall also commence in phases. Any manufacturing defects arising during this period shall be corrected without cost to the owner PART II PRODUCTS 2.0 MANUFACTURERS The equipment as supplied must be of the same manufacture and fully compatible with the existing Siemens Building Technologies "ApogeeTM" Energy Monitoring and Control System Host Front End installed m the Maintenance and Operation shop. 2.01 DDC SYSTEM A. GENERAL 1 The Direct Digital Control (DDC) system shall possess a fully modular architecture, permitting expansion through the addition of DDC controllers, slave panels, terminal equipment controllers, operator terminals, personal computers and/or a general purpose multi- tasking, multi- operator minicomputer. 2. The design of Building Automation System shall allow the co- existence of new DDC Controllers with existing Siemens "ApogeeTM" DDC Controllers m the same network without the use of gateways or protocol converters. B DDC CONTROLLER SECTION 15900 DIRECT DIGITAL CONTROL SYSTEMS 1 DDC controllers shall be stand alone, microprocessor based, with a mimmum word size of 32 bits. They shall be multi- tasking, multi -user, real -time digital control processors consisting of modular hardware with plug -m enclosed processors, communication controllers, power supplies and input/output point modules. Controller size shall be sufficient to fully meet the requirements of this specification and the attached pomt list and with spare capacity and expandability features as described below TBS Engmeering, Inc. 15900 Page 3 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 15900 DIRECT DIGITAL CONTROL SYSTEMS 2. Each DDC controller shall have sufficient memory (minimum 1 MB) to support its operating system and databases including trending, dial -up communications, alarm management and manual ovemde momtonng. 3 Each DDC controller shall support monitormg and control of the following types of pomts, without the addition of equipment outside the DDC controller cabinet: a. Analog Inputs (AI) 4 -20 mA 0 -10 Vdc Thermistors 1000 ohm RTDs b. Digital Inputs (DI): Dry Contact Closure Pulse Accumulator Voltage Sensing c. Digital Outputs (DO) Contact Closure (motor starters, sizes as required) d. Analog Outputs (AO)•0 -20 psi 4 -20 mA 0 -10 Vdc 4 Each DDC controller shall have a minimum of one spare of each point type (analog inputs, digital inputs, analog outputs, digital outputs) and no less than 10% expandability within the controller enclosure. Provide all processors, power supplies and communication controllers complete so that the implementation of a new point only requires the addition of the appropriate pomt input/output termination module and wiring. Provide sufficient internal memory for the specified control sequences and have at least 25% of the memory available for future use. 5 The operator shall have the ability to manually override automatic or centrally executed commands at the DDC controller via local, point discrete, on -board hand/off/auto operator override switches for digital control type points and gradual switches for analog control type. points. These ovemde switches shall be operable whether the panel processor is operational or not. Switches shall be mounted either within the DDC controller key- accessed enclosure, or externally mounted with each switch keyed to prevent unauthorized overrides. DDC controllers shall monitor the status of all overrides and inform the operator that automatic control has been inhibited. DDC controllers shall also collect override activity information for reports. At a minimum, all digital outputs (except terminal controllers) shall have supervised manual override switches. 6. DDC controllers shall provide local LED status indication for each digital input and output for constant, up -to -date verification of all point conditions without the need for an operator I/O device. Graduated mtensity LEDs or analog indication of value shall also be provided for each analog output. 7 DDC controllers shall provide at least two RS -232C senal data communication ports for operation of operator I/O devices such as industry standard printers, operator terminals, modems and portable laptop operator's terminals. DDC controllers shall allow temporary use of portable devices without interrupting the normal operation of permanently connected modems, pnnters or terminals. 8 Each DDC controller shall continuously perform self diagnostics, communication diagnosis and diagnosis of all panel components. The DDC controller shall provide TBS Engmeering, Inc. 15900 Page 4 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS both local and remote annunciation of any detected component failures, low battery conditions or repeated failure to establish communication. 10 Alarm management shall be provided to monitor and direct alarm mformation to operator devices. Each DDC controller shall perform distributed, independent alarm analysis and filtering to rmmmize operator mterruptions due to non critical alarms, minimize network traffic and prevent alarms from bemg lost. Any critical alarms shall have the capability of generating a user defined message and routing that message to any operator device or pnnter At no time shall the DDC controllers ability to report alarms be affected by either operator or activity at a PC workstation, local UO device or communications with other panels on the network. 11 A variety of histoncal data collection utilities shall be provided to manually or automatically sample, store and display system data for points. Each DDC controller shall have a dedicated RAM -based buffer for trend data storage and shall be capable of storing a minimum of 10,000 data samples. Trend data shall be stored at the DDC controllers and uploaded to the workstation (if provided) when retrieval is desired. For systems with graphical workstation capabilities, uploads shall occur based upon either user defined interval, manual command or when the trend buffers are full. All trend data shall be available for use m Microsoft Word or Excel applications. C. APPLICATION SPECIFIC CONTROLLERS 1 GENERAL SECTION 15900 DIRECT DIGITAL CONTROL SYSTEMS a. Provide Application Specific Controllers (ASC's) as required for control of unitary mechanical systems or pieces of equipment. Each ASC shall be a microprocessor -based DDC control unit and shall be capable of operating either as a standalone controller or on a multi-drop commumcations network originating at the DDC controller Provide each ASC with sufficient memory to operate in a truly independent manner that is, each ASC shall support its own mputs and outputs, operatmg systems, database and programs necessary to perform control sequences and energy management routines. b. Provide the following types of ASC's as necessary- Modular Equipment Controllers (MEC's) 2. MODULAR EQUIPMENT CONTROLLERS (MEC's) a. MEC's shall include all point inputs and outputs necessary to perform the specified control sequences. Provide a hand off automatic switch for each bmary output for manual ovemde capability Switches shall be mounted either within the controller's key- accessed enclosure, or externally mounted with each switch keyed to prevent unauthonzed ovemdes. In addition, each switch position shall be supervised in order to inform the system that automatic control has been overridden. As a minimum, 50% of the point inputs and outputs shall be of the universal type, allowing for additional system flexibility In lieu of universal inputs and outputs, provide a mim mum of 50% spare points of each type. b. Each MEC shall support its own real -time operating system. Provide a time clock with 72 hour battery backup to allow for stand alone operation and to msure protection during power outages. Should the controller reside on a DDC TBS Engineering, Inc. 15900 Page 5 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS SECTION 15900 DIRECT DIGITAL CONTROL SYSTEMS controller network, the clock operation shall be overridden by the DDC controller clock to insure network continuity c. All databases and programs shall be stored in non volatile EEPROM or a mimmum of 100 -hour battery back -up shall be provided. All programs shall be field customized to meet the user's exact control strategy requirements. Controllers utilizing pre packaged or canned programs shall not be acceptable. d. Local alarming and trending capabilities shall be provided for convenient troubleshooting and system diagnostics. Alarm limits and trend data information shall be user definable for any point. e. Each UC shall have connection provisions for a portable laptop or similar programming tool. This tool shall allow the user to display generate or modify all pomt databases and operating programs. All new values and problems shall then be restored to EEPROM. 3 CENTRAL OPERATOR INTERFACE CONSOLE A. SYSTEM DESCRIPTION Olympic Medical Center has an existing Siemens Building Technologies Apogee' centralized Energy Management Control System (EMCS) that is utilized to monitor and control the HVAC equipment in (16) separate buildmgs on campus. The new systems installed for this project will be connected to this existing system and shall fully support all functionality listed below a. Existing Host Equipment: One networked personal computer with ApogeeTM Insight Server graphical software operating on Windows 2000 Platform. The Apogee Insight Server workstation resides on Olympic Medical Centers dedicated EMCS Network for communication with remote buildings. B Existing Host Functionality The Host described above is utilized by Olympic Medical Center to perform the following functions. a. Alarming: Alarms from field panels at each respective facility are sent to the host server which displays these alarms both on the alarm manager screen for acknowledgment and on a printer for hard copy record. The field panel m each facility determines specific alarm limits and conditions based upon its custom programmed database. Once an alarm state is identified, the local field panel initiates a specific message to the Host. b. Data Archiving: Specific data is trended by the individual field panels in each facility as directed by the user This data is then unloaded to the Host for permanent storage and/or maninulation. c. Equipment Scheduling: The Host is utilized to schedule the operation of individual building equipment start and stop times. Optimization is executed through the zones located in the individual field panel database. d. Graphical Display and Command. The Host PC graphical workstation is utilized by Olympic Medical Center for graphical display and commanding of EMCS system points. TBS Engineering, Inc. 15900 Page 6 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS g. 2.02 FIELD DEVICES A. TEMPERATURE SENSORS 1 All temperature sensors shall be solid state electronic, employing a resistance type output. Pipe sensors shall be RTD -type. All single point sensors shall be accurate to a minimum of 0.5 degrees F at 77 degrees F calibration point. B. VALVE ACTUATORS 1 All modulating valve actuators shall be 24vac electric motor type; floating point, 0- 10Vdc, 0- 16Vdc or other industry standard input signal type. Actuators shall function properly within the range of 85 to 110 percent of line voltage. 2. Provide actuators in sufficient size, quantity and type to match application. Provide a minimum of one damper actuator for each 30 square feet of damper area. 3 All valve actuators for steam applications shall be mounted at a 45 degree offset from vertical to avoid heat damage to actuator 4 Actuators shall be spring return as indicated by Normally Closed or Normally Open designation on drawings or in sequence of operation. C. CONTROL VALVES SECTION 15900 DIRECT DIGITAL CONTROL SYSTEMS e. Database Modifications: Additions, deletions or modifications to points or programming within the EMCS database can be made either directly at the field panel, or via software at the central workstation. Field panel modifications are performed via a portable laptop computer Modifications performed at the central workstation level utilize the functionality of the Apogee® software editors to make the changes. f. Database Backup: The Server Host acts as the master database storage device and calls all of the individual field panels on a daily basis to check for database changes or loss of database. In the event a loss of database is detected, the master database will be downloaded to the field panel. In the event that the Host detects unreported database changes m a field panel, the database will be uploaded to the Host with the modifications stored as disabled pieces of data. Database Transfer. If changes are made to the database at the Host level, a download is manually initiated by the workstation to send the revised data to the individual field panel. If changes are made in the field, an upload is manually mitiated to upload the revised data to the Host. h. The EMCS shall connect to the Olympic Medical Center Host by two methods (1)auto -dial, auto answer modems via dial telephone circuits provided by the owner (2) Network, AEM via CAT 5 Network connections provided by the owner The Host shall allow monitoring and supervision of the facility EMCS by Olympic Medical Center 1 Modulating Valves 2" and Smaller Bronze body and seat with stainless steel stem and screwed ends. ANSI Class 250 body rating. Suitable for fluid temperatures of up to 300 degrees F Equal percentage flow characteristics capable of smooth operation at differential pressures present in system. Landis Gyr Powers VE VVG/VXG 44 VE698, Flownte VE598 or approved equal. 2. Modulating Valves 2 1/2 and Larger Cast iron body with bronze trim and stainless steel stem and flanged ends. ANSI Class 125 body rating. Suitable for fluid temperatures of up to TBS Engineering, Inc. 15900 Page 7 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS E. SECTION 15900 DIRECT DIGITAL CONTROL SYSTEMS 300 degrees F Equal percentage flow characteristics capable of smooth operation at differential pressures present in system. Landis Gyr Powers Flowrite VE598 or approved equal. 3 Sizing: Modulating control valves shall be correctly selected for service and flow of system served. A pressure drop of 5 psi shall be used as a sizing guidelme unless specifically noted otherwise in project documents. Two position shutoff valves shall be line size. D CURRENT SENSING RELAYS 1 Provide current sensing relays for status of fans or pumps as called out m sequences or input/output summary Provide with field adjustable current setpoint range. 2. Nielsen Kuljian or approved equal. INTERPOSING RELAYS 1 Track mounted SPDT relays (or as required) for all mterposmg applications. 2. IDEC or approved equal. F LIQUID OR STEAM PRESSURE TRANSMITTERS 1 Provide integral pressure transducer and transmitter in enclosure suitable for exposed mechanical room or panel mounting. 4 -20ma output proportional to the input pressure span. 2. Internal components shall be selected appropriate for the sensed medium taking temperature, pressure, corrosive properties and medium consistency into account. 3 Transmitter range shall be selected so that the normal operating setpoint is midway between the upper and lower range of the transmitter Transmitter shall be rated for a minimum of 125% of maximum expected system operatmg pressures. 4 For differential pressure sensing applications, provide transmitter unit with 3 -valve manifold to allow unit to be serviced without draining system. 5 Each transmitter shall have field adjustable span and zero adjustments for field calibration. Accuracy 1 0% of full scale. Linearity 0 1%. Ashcroft, Robinson- Halpern, Johnson- Yokogawa, Rosemount or approved equal. G LIQUID OR STEAM FLOW METERS Sensing Method Accuracy Maximum Operating Pressure Output Signal Bi- directional where required. PART III EXECUTION 3.01 SEQUENCE OF OPERATION A. GENERAL Impedance Sensing 2% of Actual Reading 400 PSI 4 -20mA All setpoints, limits, etc. shall be adjustable through the central CPU or the laptop computer connected to the system. See Mechamcal Plans. TBS Engineering, Inc. 15900 Page 8 TBS ENGINEERING OLYMPIC MEDICAL CENTER DOMESTIC WATER SUPPLY AND DISTRIBUTION MODIFICATIONS 3.02 GRAPHICS SCREENS Contractor shall create graphics for each discrete mechanical system controlled by the EMCS. These graphics shall include the following types of systems at a minimum: a. Cold Water Distribution System b Domestic Hot Water Piping System c. Building Floor Plan as Applicable d. Heat Exchanger Diagram as Applicable 3.03 INPUT /OUTPUT SUMMARY See Mechanical Plans. 3.04 INSTALLATION REQUIREMENTS A. CONTROL WIRING SECTION 15900 DIRECT DIGITAL CONTROL SYSTEMS 1 All line voltage wiring and low voltage wiring in exposed areas shall be run m EMT conduit or wiremold. Wiring run exposed in finished areas shall be in wiremold. 2. Wiring shall be in accordance with the `Electrical' section of these specifications, Section 16000, and all applicable codes. Wurmg within concealed, accessible spaces may be run with plenum -rated cable as allowed by local codes. 3 If utilized in lieu of conduit plenum -rated cables shall be run in an orderly manner, tied and bundled every 3 feet on average. B. LABELS AND IDENTIFICATION 1 Identify all equipment and panels. Identification shall be with labels describing equipment and panel use and function. 2. Labels shall be engraved with contrasting text using bakehte, plastic or metal material. Labels shall be permanently glued or mechamcally fastened. 3 All wires and cables shall be identified with permanent markers at each end. The wire designator shall match those on the shop and installation drawings. C. GENERAL 1 Provide and mstall devices, relays, switches, thermostats, sensors, dampers, conduit, wiring, and tubing to provide a complete temperature regulation and control operation system. All wiring shall be run in concealed areas where possible. Where necessary to be exposed it shall be installed in a workmanlike manner 2. Contractor is responsible for providing a complete and operational system as called out in the sequence of operation and/or in the input/output summary and/or the mechanical/electrical drawings for this project. Any item referenced in one part of the system documentation but not listed elsewhere shall be covered under contractors pncmg (i.e. damper called out in sequence but not indicated on drawings). END OF SECTION TBS Engineering, Inc. 15900 Page 9