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HomeMy WebLinkAbout2715 S Oak St Technical - BuildingTECHNICAL Permit I b I`I I g Address �"1 I5 S 0-6LK 5+ Project description Re sti derrw 1 oar cr r'ej \3 m-e Date the permit was finaled 3 -2_— Number of technical pages 50 LIBERTY HOMES, INC Sheridan, Oregon MAY 13, 1997 I M[PORTANT ADDENDUM TO ALL DEALERS, SERVICE CREWS, SET -UP CREWS AID CUSTOMERS EFFECTIVE IMMEDIATELY LIBERTY HOMES ENC. REOUIRES PERIMETER BLOCKING ON ALL OF OUR HOMES REFER TO TABLE 4.3 ON PAGE 10 OF THIS SETUP MANUAL FOR PIER LOADS, SPACING AND ST7ES WARNING EXTERIOR DOORS MUST BE BLOCKED UNDER BOTH SIDES TO ENSURE PROPER OPERATION' TEE SPACE OCCUPIED BY YOUR LIBERTY HOME MUST BE PROPERLY GRADED TO PROVIDE RUN- OFF OF ANY WATER, RAIN AND SNOW AS RECOMMENDED IN OUR SET -UP INSTRUCTIONS, A NON PERMEABLE GROUND COVER SUCH AS VISOUEEN MUST BE PLACED UNDER HOME.THE GROUND COVER IS MANDATORY PROPER VENTILATION IS TO BE MAINTAINED IN THE SKIRTING OR ANY OTHER TYPE OF ENCLOSURE WITH VENTS OR OTHER POSITIVE VENTILATION 888 SE Sheridan Road 1 P0 Box 188 Sheridan OR 97378 (503) 843 -2255 Fax (503) 843 -3117 3 I Installation Instruction Manual Revised 23 May 2006 FILE E10,EiVED DEC 0 6 2010 CITY OF PORT ANGELES BUILDING DIVISION copy of this Manual must remain with the home for reference by the homeowner Table of Contents Chapter 1- Introduction 1 1 How to Use This Manual 1.2. Pre Installation Considerations. 13 Safety 1 4 Consumer Information Card 15 Alterations Chapter 2 Definitions Chapter 3 Site Preparation 3 1 Location and Layout, Use of Zone Maps. 3 1 1 Access for Transporter 3 1.2. Encroachments and Setback Distances 3 1 3 Issuance of Permits 3.2. Soil Conditions 3.21 Requirements 3.2.2. Bearing Capacity 3.2.3 Soil Bearing Testing Methods and Equipment 3 3 Removal of Organic Material 3 4 Drainage 3 4 1 Purpose 3 4.2 Elimination of Depressions 3 4 3 Drainage Structures 3 5 Ground Moisture Control 3 5 1 Importance 3 5.2. Acceptable Type of Ground Cover 3 5 3 Proper Installation Chapter 4 Foundations 41 411 4 1.2. 413 414 415 Piers Importance Acceptable Types Design Requirements Design Procedures Location and Spacing 4.2. Footings 4.2 1 Acceptable Types of Footings. 1 1 43 431 1 4 3.2. 433 1 1 2 4 4 4 4.2.2. Footer Placement 4.2.3 Proper Sizing of Footings 4.2.4 Other Footing Design Consideration Permanent Foundations Flood -Prone Areas Severe Wind Areas Special Snow Load Conditions 4 4 Important Reference Documents Required Footing and Pier Blocking Required Footing and Pier Blocking (With Perimeter Blocking) 3 Chapter 5 Set Up Procedures 5 1 Moving Home to Location 3 3 5.2. Leveling and Blocking (Singlewides) 3 5 3 Leveling and Blocking (Multi- sections) 3 5 4 Crossover Connections for Multi- Section 5 4 1 Utility Crossovers 5 4.2. Ductwork Crossovers 5 5 Tie -down Requirement for Single and 4 Multi- Section Homes 5 5 1 Anchoring Instructions 4 5 5.2 Severe Climatic Conditions 4 5 6 Installation of On -Site Attached Structures 4 5 6 1 Attached Garages 4 5 6.2 Porches 4 5 6 3 Steps, Stairways and Landings 5 6 4 Skirting 6 1 Awnings and Carports 5 6.2. Accessory Windows 5 5 5 5 5 6 3 Miscellaneous Lights and Fixtures 6 3 1 Exterior Lights 6 3.2. Ceiling Fans 6 3 3 Whole House Ventilation 6 6 4 Telephone and Cable Television 6 6 6 6 6 6 6 6 6 8 10 13 13 14 15 15 15 20 .20 20 20 20 20 .20 20 4 4 5 7 Protection of Window and Doors 4 4 Chapter 6 Installation of Optional Features 26 28 28 28 .28 .28 28 28 Table of contents, continued Chapter 7 Preparation Of Appliances 7 1 Clothes Dryer Vent 29 7.2 7.2.1 7.2.2. 7.2.3 Comfort Cooling Systems Air Conditioners Heat Pumps Evaporative Coolers 7.3 Fireplace, Chimneys And Air Inlets 7.3 1 Minimum Extensions Above Roof 7.3.2. Required Components 7.3.3. Assembly And Sealing Sequence 7.3.4 Combustion Air Duct Inlets 7 4 Range Cooktop And Oven Venting 7.5 Water Heater 7 6 Whole House Ventilation 8.1 Proper Procedures 8.2 Water Supply 8.2.1 Maximum Supply Pressure 8.2.2. Connection Procedures 8.2.3. Freezing Protection 8.2.4 Testing Procedures 8.2 5 Anti Siphon Frost -Proof Sill Cock (Faucet) 8.3 Drainage System 8 3 1 Assembly And Support 8.3.2. Proper Slopes And Connector Sizes. 8.3 3. Crossovers 8.3.4 Solvent Welding Procedures 8.3 5. Protection From Freezing 8.3.6 Flood -Level Test Procedure 8.4 Gas Supply 8 4 1 Type Of System Furnished With Home 8 4.2. Proper Supply Pressure 8 4.3 Orficing For Specific Gases 8 4 4 Crossovers 8 4.5 Testing Prior To Connection To Mains 8 4 6. Connection Procedures 8.4 7 Gas Appliance Startup Procedures APPROVED BY REVISED MAY 2 6 2006 INC. FEDERAL MANUFACTURED HOME CONSTRUCTION AND SAFETY STANDARDS 29 29 30 30 30 30 30 30 .30 30 32 32 Chapter 8 Utility System Connection And33 Testing 33 33 33 33 And Reduction 33 34 34 34 34 34 34 34 34 34 34 34 34 35 35 35 35 35 35 35 35 8.5 Heating Oil Systems 35 8.6 Electricity 35 8.6 1 Description And Rating Of House Wiring 35 8 6.2. Grounding Of Homes With Feeder Connections 36 8.6.3. Connection Methods 36 8 6 4 Crossover Connections 37 8.6.5 System Test Procedures And Equipment 37 Chapter 9 Final Inspection 9 1 Water And Drain System 9.2 Appliance Function And Operation 9.3. Windows, Doors And Drawers 9 4 Exit Windows 9.5. Exterior Siding And Trim 9 6. Stack Heads And Vent Pipe Flashings On Roof 9 7 Composition Roof 9.8 Skirt Venting 9.9 Low- Hanging Trees And Bushes 9 10 Exhaust Fan Operation And Air Flow 9 11 Bottom Board 9 12 Ground Cover 9 13 Anchors And Straps 9 14 Interior Details Chapter 10 Relocating The Home 101 101 1 10 1.2. 101 3. 101 4 10 1.5 10 1 6 10 1 7 Relocation Of Home New Zones Tires And Axles Appliances Dust Caps Blocking During Storage Transit Of Furniture And Belongings Multisection Homes 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 Chapter One Introduction 11 How To Use This Manual. This manual contains detailed installation instructions, including specifications and procedures for erection and hookup of your manufactured home. It has been written in an objective and easy -to- understand manner so it can be understood by people without extensive technical training. It discusses the set -up of the home from preparing the site through final inspection. It includes many tables and figures giving important data for proper set -up Careful adherence to this manual by the homeowner and installation crew will assure you of a quality safe and affordable home for many years to come. 1.2. Pre Installation Considerations. Prior to locating or relocation of your home, contact the local authority having jurisdiction for installation to see if permits for such procedures as blocking, anchoring, or utility connections are required. Inspections may be required during installation. On private property zoning or development covenants may apply and should be taken into consideration. [NOTE. Preparations of the site, when accomplished by someone other than the home installer may not be in accordance with these instructions.] INTRODUCTION Thank you for purchasing one of our manufactured homes. This Installation Manual contains instructions that must be followed for the proper installation of your home. PLEASE READ ALL INSTRUCTIONS PRIOR TO SET -UP 1.3 Set -Up Manual Page 1 SAFETY ONLY TRAINED CREWS SHOULD INSTALL THE HOME. INSTALLERS SHOULD FOLLOW THE SAFETY INSTRUCTIONS PROVIDED IN THIS MANUAL. 1 4 Consumer Information Card. See your Homeowners Manual for information. If you bought your home from a retailer please be sure that your retailer has completed and mailed the card for you. If you acquired your home from someone who is not a retailer you should promptly fill out and send a card to us. 1 5. Alterations. Prior to altering this home after installation, (such as modifying the electrical, plumbing or heating systems, adding a room, carport, garage, or major repairs) be sure to contact the authority having jurisdiction as a permit or plan approval may be required. ALSO SUCH ALTERATIONS MAY VOID IN WHOLE OR IN PART THE LIMITED WARRANTY CONTAINED IN THE HOMEOWNER'S MANUAL. THIS HOME WEIGHS SEVERAL TONS. USE ENOUGH TEMPORARY WOOD BLOCKING TO SUPPORT THE HOME DURING SET -UP OR WHEN LOCATED AT DEALER LOTS OR FACTORY FOR AN EXTENDED PERIOD OF TIME. NO ONE SHOULD BE ALLOWED UNDER THE HOME UNLESS THE BLOCKING IS SECURELY IN PLACE, EVEN IF THE HOME IS NOT MOVING 2. Chapter 2 Definitions Anchorina Equipment: Straps, cables, turnbuckles and chains, including tensioning devices, that are used with ties to secure a manufactured home to ground anchors. Anchorina System: A combination of ties, anchoring equipment, and ground anchors that will, when properly designed and installed, resist the wind which might overturn the home or move it sideways. Footing_ The part of the support system that sits directly on the ground at, below or partly below grade to support the piers or foundations. Foundation That part of a building that is an engineered structure designed to transfer the weight of the building or structure to the soil. Pier: That portion of the support system between the footing and the manufactured home, exclusive of caps and shims. Types of piers include, but are not limited to, the following: 1 Manufactured steel stands 2.Manufactured concrete stands, and 3 Concrete blocks Site. Manufactured Homes: A parcel of land designed and designated for the location of one manufactured home, its accessory buildings or structures, and accessory equipment for exclusive use of the home's occupants. Stabilizina System: A combination of properly installed anchoring and support system. Stand. Manufactured Home: That area of a manufactured home site which has been reserved for placement of a manufactured home Support System. A combination of footings, piers, caps and shims that will, when properly installed support the manufactured home. Set -Up Manual Page 2 3.1 Location and Layout Use Of Zone Maps. Your home is designed for certain weather conditions and roof loads (see zone maps in a bedroom closet or near main electrical panel and Figure 31 of this manual). Do not site or relocate your home in a zone requiring greater wind, roof load, or heating /cooling capabilities than those for which it was designed. However it is safe to locate your home in an area with lower load or weather requirements. For example, a home designed for a northern roof load or 40 psf may be sited in the southern roof load zones. 13 Chapter 3 Site Preparation FIGURE 3.1 WIND ZONE 1 (15 PSF) Includes areas of the United States and its territories that are not otherwise included as being in Wind Zone 2 or 3. ZONE 3 ZONE 2 ZONE 1 ZONE MAPS OF THE UNITED STATES I This home has not designed for the higher wind pressure and anchoring provisions required for ocean /coastal areas and should not be located with 1,500' of the coastline in Wind Zones 2 and 3, unless the home and its anchoring and foundation system have been designed for the increased requirements specified for Exposure D in ANSUASCE 7 -88 WIND ZONE 2 (100 MPH) Following are the local governments, listed by state (counties or parishes, unless specified otherwise) which are within Wind Zone 2: ALABAMA Baldwin, Mobile FLORIDA All counties except those identified as being within Wind Zone 3 GEORGIA Bryan, Camden, Chatam, Glynn, Liberty McIntosh LOUISIANA Acadia, Allen, Ascension, Assumption, Calcasieu, Cameron, East Baton Rouge, East Feliciana, Evangleline, Iberia, Iberville, Jefferson Davis, LaFayette, Livingston, Pointe Coupee, St. Helena, St. James, St. John the Baptist, St. Landry St. Martin, St. Tammany Tangipahoa, Vermillion, Washington, West Baton Rouge, West Feliciana MAINE Handcock, Washington MASSACHUSETTS Barnstable, Bristol, Dukes, Nantucket, Plymouth MISSISSIPPI George, Handcock, Harrison, Jackson, Pearl River Stone NORTH CAROLINA Beaufort, Brunswick, Camden, Chowan, Columbus, Craven, Currituck, Jones, New Hanover Onslow Pamlico, Pasquotank, Pender Perquimans, Tyrrell, Washington SOUTH CAROLINA Beaufort, Berkeley Charleston, Colleton, Dorchester Georgetown, Horry Jasper Williamsburg TEXAS Aransas, Brazoria, Calhoun, Cameron, Chambers, Galveston, Jefferson, Kenedy Kleberg, Matagorda, Nueces, Orange, Refugio, San Patricio, Willacy VIRGINIA (Cities)Chesapeake, Norfolk, Portsmouth, Princess Anne, Virginia Beach CLIMATIC ZONE MAP Set -Up Manual Page 3 3 1 1 Access For Transporter Before attempting to move your home to the installation site, be sure the transportation equipment can get through. Remove any overhanging branches and contact your local utility company to raise any overhead wires. Special transportation permits may be required from state, county or city officials. 31.2. Encroachments And Setback Distances. Obey local laws regarding encroachments in streets, yards and courts, and permissible setback distances from property lines and public roads. Consider future additions, such as awnings and screen rooms. 313 Issuance Of Permits. Be sure that all necessary local permits have been obtained and fees paid. WIND ZONE 1 WIND ZONE 2 WIND ZONE 3 40 PSF NORTH ZONE 16: 30 PSF MIDDLE ZONE WIND ZONE 3 (110 MPH) The following local governments listed by State, (Counties or parishes, unless specified otherwise) are within Wind Zone 3: FLORIDA Broward, Charlotte, Collier Dade, Franklin, Gulf, Hendry Lee, Martin, Manatee, Monroe, Palm Beach, Pinellas, Sarasota LOUISIANA Jefferson, LaFourche, Orleans, Plaquemines, St. Bernard, St. Charles, St. Mary Terrebonne NORTH CAROLINA Carteret, Dare, Hyde The following states and territories are within Wind Zone 3: State of HAWAII All ALASKA Coastal regions between the 90 mph isotach on ANSI /ASCE 7 -88 wind map and the coast US TERRITORIES: America Samoa, Guam, Northern Mariana Islands, Puerto Rico, Trust Territory of Pacific Islands, U.S. Virgin Islands 20 PSF SOUTH Z ONE e. 1, BASIC WIND ZONE MAP ROOF LOAD MAP 3.2. Soil Conditions 3.2.1 Requirements. To help prevent settling of your home, site it on firm, undisturbed soil or fill compacted at least 90% of its maximum relative density Installation on loose, uncompacted fill may cause the home to shift and settle in such a way as to damage the home which may invalidate the home's limited warranty 3.2.2. Bearing Capacity Test the bearing capacity of the soil at the depth of the footings after completing any grading and filling (see 3.2.3) If you can't test the soil but can identify its type, use the foundation bearing pressure shown in Figure 3.2 as a guide. If you cannot identify the soil, use the lowest value (1 000 psf from Figure 3.2). Under unusual conditions, or if the soil appears to be peat or uncompacted fill, consult a local geologist or professional engineer 3.2.3. Soil Bearing Testing Methods and Equipment. A pocket penetrometer (available from engineering supply houses) or other methods acceptable to local jurisdictions may be used. 3.3. Removal of Organic Material. Remove all decayable material such as grass, roots, and wood scraps from beneath the home, especially in areas where footings are to be placed, to minimize settling of footings and insect damage. Remove shrubs and overhanging branches from the immediate vicinity of the homesite to prevent windstorm damage. 3 4 Drainage. 3 4 1 Purpose. Drainage prevents water buildup under the home which may cause settling of the foundation, dampness in the home, damage to siding and bottom board, buckling of walls and floors, problems with the operation of doors and windows, AND COULD VOID YOUR WARRANTY 3.4.2. Elimination of Depressions. Grade the homesite to permit water to drain from under the home and away from home for a minimum of 10 feet from the side of the home. See Figure 3 3 FIGURE 3.3 ELIMINATION OF WATER BENEATH THE HOME Single Section M -11 =11 11= .11110II =11= 114-1 -IIFII .11 11�'�'.II= 1 =11 =1L 11= 11= 11 11 Multi Section DO: Crown and grade site to slope away from home and cover with 6 mil thick polyethylene sheeting or enuivalent. Set -Up Manual Page 4 3 4 3. Drainage Structures. Depending on the local landscape, ditches and culverts may be needed to drain surface runoff If so, consult a registered professional engineer 3.5 Ground Moisture Control. 3.51 Importance. If the crawlspace under the home is to be enclosed with skirting or other material, a vapor retarder ground cover shall be installed that keeps ground moisture out of the home. Where a concrete pad is installed (solid) under the entire home floor area, the vapor barrier is not required, if the concrete is a minimum of 4' thick. 3 5.2. Acceptable Types of Ground Cover Use polyethylene sheeting or its equivalent, at least six mils thick. 3.5.3. Proper Installation. Cover the entire area under the home with the sheeting and overlap it at least 6' at all joints. Where soil and frost condition permit placement of footings at grade level, place the sheeting directly beneath them. FIG. 3.2 GENERAL DESCRIPTION OF SOILS SOIL TYPE BASED ON THE UNIFIED CLASSIFICATION SYSTEM ROCK OR HARD PAN SANDY GRAVEL AND GRAVEL SAND, SILTY SAND CLAYEY SAND, SILTY GRAVEL, OR CLAYEY GRAVEL CLAY SANDY CLAY SILTY CLAY OR CLAYEY SILT UNCOMMITTED FILL (TYPES OF SOIL NOT LISTED) PEAT OR ORGANIC CLAYS Multi Section ALLOWABLE PRESSURE (POUNDS PER SQUARE FOOT) 4,000 AND UP 2,000 1,500 1,000 SPECIAL ANALYSIS IS REQUIRED SPECIAL ANALYSIS IS REQUIRED NOTE: THIS TABLE IS TO BE USED ONLY WHEN NONE OF THE FOLLOWING IS AVAILABLE: A. SOIL TESTING INVESTIGATION AND ANALYSIS OF THE SITE. B COMPLIANCE WITH THE LOCAL BUILDING CODE. C. COMPETENT OPINION BY A LOCAL ENGINEER OR BUILDING OFFICIAL. NO ALLOWANCES MADE FOR OVERBURDEN PRESSURE, EMBEDMENT DEPTH, WATER TABLE HEIGHT SETTLEMENT PROBLEMS DON'T. Grade site so that water collects beneath home or place footers above frost line. 4 Chapter 4- Foundations NOTE. This chapter covers only foundations. Figure 4 1 and Table 41 summarizes the usual types. Set -up procedures and methods for securing the home to its foundation are discussed in Chapter 5 4 1 Piers. 41 1 Importance. Incorrect size, location or spacing of piers may cause serious structural damage to your home. It is important to install piers around the perimeter if required for your home. Failure to do so may lead to sagging floors, walls and roofs, and could void your limited warranty 41.2. Acceptable Types. Piers are to be concrete blocks capped and shimmed with wedges, or adjustable manufactured metal or concrete stands (See Figure 4 1). 4 1 3. Design Requirements. 41 3 1 Load Bearing Capacity The load that each pier must carry depends on factors such as the dimensions of the home, the roof live load the spacing of the piers, and the way they are used to support the home. Center beam/marriage wall blocking is required for multi- section homes. See tables 4.2 and 4 3 for pier loads. Piers must be rated to resist the noted loads (see 4 1 3.2) 4 1 3.2. Configuration. Figure 4 1 shows the recommended arrangement of concrete block piers constructed on -site. Concrete blocks are to have nominal dimensions of at least 8' x 16' They must be stacked with their hollow cells aligned vertically When piers are constructed of blocks stacked side by -side, every layer must be at right angles to the previous one (see Figure 4 1). Cap hollow block piers as shown in Figure 4 1 to distribute the structural load evenly across them. Caps shall be of solid masonry or hardwood, and of the same length and width as the piers they rest upon. Avoid plywood, as it may lead to unwanted settling or movement. Use 4 x 6' hardwood shims to level the home and fill any gaps between the base of the I -beam and the top of the pier cap Always use shims in pairs (see Figure 4 1) Drive them in tightly so they do not occupy more than 1 of vertical space. When the space to be shimmed is less than the minimum thickness of available caps or concrete blocks, pressure treated hardwood dimension lumber may be used under the caps. Set -Up Manual Page 5 Select manufactured pier heights so that their adjustable risers do not extend more than 3' when finally positioned. All piers must be set on footings (see Paragraph 4.2) that are installed in such a manner so as to provide a stable environment for your home 41 3.3 Clearance Under The Home. After the home is leveled, the resulting distance between the bottom of the chassis and the ground must be no less than 12' for 75% of the home. The remainder of the home may be less than 12' above the ground but may not touch the ground. The maximum clearance should be no more than the maximum described in Figure 4 1 4 1 4 Design Procedures. 4 1 4 1 Piers Up To 36' High. You may construct piers less than 36' high out of single, open or closed -cell concrete blocks, 8' x 8' x 16' Install them so that the long side is at right angles to the supported I -beam (see Figure 4 1) Position open cells at right angles to the footers. Horizontal offsets should not exceed 1/2' top to bottom. Mortar is not normally required. Manufactured piers should be listed and labeled. Do not extend their adjusting studs beyond the limits specified by the manufacturer of the pier 4 1 4.2. Piers 36' To 80' High. Construct all piers between 36' and 80' high, and all corner piers over three blocks high, out of double, interlocked concrete blocks (see Figure 4 1). Mortar will not normally be required. 4 1 4 3 Piers Over 80' High. Where permitted by local codes, lay them in concrete mortar with steel reinforcing bars inserted in the block cells and fill the cells with concrete Where such construction is not permitted by local codes, have piers over 80' high designed by a registered professional or structural engineer 41 5 Location And Spacing. The location and spacing of piers depends upon the dimensions and weight of the home, the roof load zone, the type of construction and other factors such as the locations of doors or other openings and heavy pieces of furniture In general, locate piers no more than 2' from either end (unless specified) Place piers of your home as follows: 4.1.5.1 Single And Multi- Section Homes. A) Homes not requiring perimeter support. Figure 4.2 shows the recommended location and spacing of piers for homes not requiring perimeter blocking generally located at south (20 PSF) and middle (30 PSF) roof zone areas. B) Homes requiring perimeter support. See Figure 4 3 for homes requiring additional perimeter supports (generally at 40 PSF or higher roof load zones) 4 1 5.2. Under Doors And Heavy Furniture. Place piers on both sides of all exterior doors, sidewall openings wider than 4 (such as entry and sliding glass doors), under porch posts, fireplaces and wood stoves, and under the expected locations of heavy pieces of furniture such as pianos, waterbeds, etc. This additional blocking is required with all types of foundation. 4.2. Footings. Support every pier with a properly designed footing as follows. 4.2.1 Acceptable Types Of Footings. 4.2.5 1 Concrete. Footings may consist of precast of poured -in -place concrete, pads slabs, or ribbons with a 28 -day compressive strength of at least 3 000 psi (see Figure 4 4 for minimum footer thickness). 4.2.5.2. Other Materials. You may also use other materials approved for this use by local authorities if they provide equal load- bearing capacity and resistance to decay 4.2.2. Footer Placement. For homes which are to be set in areas susceptible to frost, in order to prevent the potentially harmful effects of frost heave, footings should be placed below the frost line or the home must be installed in such a manner as to provide a stable environment. 4.2.3. Proper Sizing Of Footings. Proper sizing of footings depends upon the load- carrying capacity of both the piers and the soil. See Table 4 4 for recommended footing sizes based on pier load (Table 4.2 and 4 3) and minimum soil bearing capacity 4.2.4 Other Footing Design Considerations. You should check with applicable state or local building authorities concerning any other requirements they may have concerning design, construction or placement of acceptable footings. 4 3. Permanent Foundations. Check local building codes and regulations and consult a registered professional or structural engineer when you are setting your home on a permanent foundation (such as a full basement, crawl space or load- bearing perimeter foundation) You may get a Set Up Manual Page 6 permanent foundation design that meets most local codes by writing to the address located on the back cover of manual, Attention Customer Service. 4 3 1 Flood -Prone Areas. We do not recommend setting your home in river or coastal flood prone areas. Special local regulations or flood insurance provisions may apply Special elevation and anchoring techniques are required when locating in a flood -prone area. Consult a registered professional or structural engineer to make sure that the home design and construction conform to applicable federal, state and local codes and regulations. The FEMA publication listed in Section 4 4 3 contains design and construction recommendations. 4 3.2. Severe Wind Areas. Special foundation and anchoring techniques are required when your home is located in a severe wind area. Consult a registered professional or structural engineer HUD foundations design guide listed in Section 4 4 4 contains recommendations for designing foundations and anchoring systems. Do not place your home in a wind zone more severe than the one indicated on your home's Data Plate. 4 3 3 Special Snow Load Conditions. Homes designed for and located in heavy snowfall areas or subject to other extreme loading conditions will require special piers or footings. See Table 4.2 for pier loads up to 50 psf roof load For higher roof load consult a registered professional engineer for your foundation design. Do not place your home in a roof zone more severe than the one indicated on your home data plate 4 4 Important Reference Documents. 4 4 1 ANSI /NCSBCS A225.1 1987, 'Manufactured Home Installations, NCSBCS 505 Huntmar Park Drive, Herndon VA 22070 (703) 437 0100 4 4.2. ANSI A58.1 1982, 'Minimum Design Loads for Buildings and Other Structures, ANSI 1430 Broadway New York NY 10018 4 4 3 FEMA 85, 'Manufactured Home Installation in Flood Hazard Areas, FEMA, Washington DC 20472 (202) 646 -2708 September 1985 4 4 4 HUD Handbook 4930.3 (1989), 'Permanent Foundations Guide for Manufactured Housing, HUD 415 7th Street, SW Washington DC 20036, June, 1976 FIGURE 4.1 TYPICAL FOOTING PIER INSTALLATION Single blocks, maximum height of 28 inches Concrete grouting Steel SHIM CAP PIER FOOTING Pier SINGLE STACK DOUBLE INTERLOCK Footing ;I TABLE 4 1 Set -Up Manual Page 7 MANUFACTURED PIER FOOTING ����•��Os Double interlocked Q' GNSTEA 0 0�''�. blocks, maximum s height of 70 inches_ 60911 e i thi /444.t. Steel or concrete manufactured pier i111o& For piers exceeding 70' in height, the concrete blocks must be filled with concrete grouting and steel bars must be utilized. TYPE OF CONCRETE BLOCK MAXIMUM PIER HEIGHT 28" 70" NORMAL MANUFACTURED HOME INSTALLATION Type of Foundation System 1 Piers Ground Anchors Home rests on piers of concrete block, formed -in -place concrete, permanent wood or steel pedestals on permanent wood crushed stone or concrete footers. Ground anchors in soil angled to resist straps or embedded in concrete deadmen soil. Straps tied to the frame with or without over the -top straps 2. Concrete slab or continuous footing. Home rests on a concrete slab or ribbons of concrete. Straps tied between frame and perimeter footers or concrete slab Recommend installing earth anchors prior to pouring concrete slab Concrete slab should be sloped to prevent water accumulation under home 3 Pile /post system. Home rests on piles /posts. Place sufficiently deep in the ground to resist all wind snow frost heave and earthquake forces. Straps fasten home to piles /posts or caps placed thereon 4 Concrete or concrete block load- bearing perimeter walls (basement or crawl space). Home rests on exterior load bearing walls which sit on concrete footings, sufficiently heavy to hold down home to resist all external forces. REQUIRED FOOTINGS PIER BLOCKING (For Homes NOT Requiring Perimeter Blocking) In Table 4.2 below are the design loads used to determine the support structure for homes not requiring perimeter blocking. The minimum values to be used for pier and footing design based on the indicated roof live load and a floor live load of 40 pounds per square foot (PSF) are specified in Table 4.2. See Figure 4.2 for typical pier layout. All required support locations for marriage wall columns, side wall openings and any other special supports are marked by paint, label, decal or stencil. Provide support (piers footings) at all marked locations per tables 4 4 4.5 as required. Note. Do not remove this support location marking as these locations must be visible after home is installed. All load bearing pier supports and footings may be subject to approval by the local enforcement agency As specified in Table 4.2, each pier shall have adequate capacity to support the design load shown. The required sizes of footings will depend on soil bearing capacity test results. In lieu of soil tests, confer with the local building authority for recommended soil bearing capacity in your area. The areas beneath the footing shall have all grass and organic materials removed before installation. All footers must be placed on either undisturbed soil or compacted fill. +��-�yy j q V** \ST TABLE 4.2 PIER LOADING UNDER MAIN I -BEAMS 51* K (When only frame blocking is required.) 11 13 0,„, ;rr 12' or 24 WIDE HOMES 14 28', or 42' WIDE 16' or 32' WI NvMES HOMES ti a Pier Pier Pier Pier Pier Pier Pier Pier Pier Pier Spacing Load Load Load Load Load Load Load Load Load Under (Lbs) (Lbs) (Lbs) (Lbs) (Lbs) (Lbs) (Lbs) (Lbs) (Lbs) Main 20 PSF 30 PSF 40 PSF 20 PSF 30 PSF 40 PSF 20 PSF 30 PSF 40 PSF I -Beams Roof Roof Roof Roof Roof Roof Roof Roof Roof (Ft) Load Load Load Load Load Load Load Load Load (South (Middle (North (South (Middle (North (South (Middle (North Zone) Zone) Zone) Zone) Zone) Zone) Zone) Zone) Zone) 4 2130 2420 2560 2410 2740 2940 2700 3060 3320 5 2660 3020 3190 3020 3420 3670 3370 3830 4150 6 3190 3620 3830 3620 4110 4410 4050 4590 4980 7 3720 4230 4470 4220 4790 5140 4720 5360 5810 8 4250 4830 5110 4820 5480 5880 5400 6120 6640 9 4780 5440 5750 5430 6160 6610 6070 6890 7470 10 5320 6040 6380 6030 6850 7340 6750 7650 8300 12 6390 7250 7660 7250 8250 8800 8100 9200 9950 NOTES. 1 See Table 4 4 for minimum footing sizes based on pier loads and allowable soil bearing capacities. The footing sizes and pier loads are minimums required for the applicable conditions. The footing shall not be smaller than the pier it supports or 256 square inches. 2. The maximum spacing of supports is not to exceed 12 feet. 3 Where it is impractical to maintain spacing such as in the axles area, the average of the distance to each adjacent support may be used to determine support requirements, for example if the distances to the adjacent supports were 6' -0' and 8' -0' the average spacing would be 7' -0' 4 Homes located in the north (40 PSF) roof load zones MUST have perimeter blocking per Table 4.3 unless indicated otherwise by a letter from plant of manufacturing Set -Up Manual Page 8 FIGURE 4.2 PIER LAYOUT FOR HOMES SOUTH AND MIDDLE ROOF LOAD ZONES 3' -0 (MAX) TOP VIEW DOUBLE SECTION MAIN 1 -BEAM PIER BLOCKING 4 SEE NOTE #4 BELOW 3' -0" L 12' -0" MAXIMUM 1, 1(MAX); (TYPICAL) SEE TABLE 4.2 I X)� l >y) SEE NOTE #1 TYP I -BEAM PIER BLOCKING TYP I -BEAM PIER BLOCKING 12' -0" MAXIMUM (TYPICAL) SEE TABLE 4.2 MAIN RAILS I -BEAMS TYP COLUMN SUPPORT PIERS AT EACH SIDE OF MARRAIGE WALL OPENING GENERAL NOTES I SEE NOTE #1 TYP I -BEAM PIER BLOCKING 11 =tom MAIN RAILS I -BEAMS l SEE NOTE #1 TOP VIEW SINGLE SECTION MAIN I -BEAM PIER BLOCKING, SEE NOTE #4 BELOW L L2 -0" 1 (MA)" 1 PERIMETER PIER BLOCKING MUST BE PROVIDED AT BOTH SIDES OF ALL EXTERIOR DOORS (EXCEPT AT ENDS OF HOMES) AND ANY OPENING IN THE EXTERIOR SIDEWALL 4' -0" OR WIDER (INCLUDING PATION DOORS, RECESSED ENTRIES, BAY WINDOWS, AND PORCHES). 2. FOOTINGS AND PIER SUPPORTS MUST BE DESIGNED TO SUPPORT THE LOAD VALUES SHOWN. 3. COLUMN SUPPORT PIERS, LOCATE ONLY AT BOTH SIDES OF CENTER LINE WALL OPENING. 4. THE TABULATED PIER LOADS INCLUDE THE INDICATED LIVE LOADS PLUS HOME DEAD LOADS (INCLUDING CHASSIS AND WALLS). 5. RECOMMENDED MAXIMUM PIER SPACING FOR MAIN I -BEAM FOR THE FOLLOWING I -BEAM SIZES IS: 8" I -BEAM. .8' -0" OC 10" I -BEAM. 10' -O" OC 12" I -BEAM. 12' -0" OC MAIN RAILS I -BEAMS L L9= m Set -Up Manual Page 9 TOP VIEW TRIPLE SECTION MAIN I -BEAM PIER BLOCKING SEE NOTE #4 BELOW 3' -O" L 12' -0" MAXIMUM I, (TYPICAL) SEE TABLE 42 SEE NOTE #1 I SEE NOTE #1 TYP I -BEAM MAIN RAILS PIER BLOCKING I -BEAMS TYP COLUMN SUPPORT PIERS AT EACH SIDE OF MARRAIGE WALL OPENING r _==0 TYP I -BEAM MAIN RAILS PIER BLOCKING I-BEAMS TYP COLUMN SUPPORT PIERS AT EACH SIDE OF MARRAIGE WALL OPENING l I =0= =El= TYP I -BEAM MAIN RAILS PIER BLOCKING I -BEAMS SEE NOTE #1 2 -0" (MAX) 0i O 609004 'O STATE OF Lt 1 11/14 /gig �ij ®N. �nu�n r REQUIRED FOOTINGS PIER BLOCKING (For Homes Requiring Perimeter Blocking) In Table 4.3 below are the design loads used to determine the support structure for homes requiring perimeter blocking. The minimum values to be used for pier and footing design based on the indicated roof live load and a floor live load of 40 pounds per square foot (PSF) are specified in Table 4.3. See Figure 4.3 for typical pier layout. All required support locations for marriage wall columns, side wall openings and any other special supports are marked by paint, label, decal or stencil. Provide support (piers footings) at all marked locations per tables 4 4 4.5 as required. Note. Do not remove this support location marking as these locations must be visible after home is installed. All load bearing pier supports and footings may be subject to approval by the local enforcement agency As specified in Table 4.3, each pier shall have adequate capacity to support the design load shown. The required sizes of footings will depend on soil bearing capacity test results. In lieu of soil tests, confer with the local building authority for recommended soil bearing capacity in your area. The areas beneath the footing shall have all grass and organic materials removed before installation. All footers should be placed on either undisturbed soil or compacted fill. e :sr eee T' i ;i t s Ca z, TABLE 4.3 PIER LOAD FRAME PLUS PERIMETER BLOCKING ,.f. t (When Both Frame And Perimeter Blocking Are .Required See Note #11'��i,,,�l� ")z4/. 6 Maximum pier loads. Maximum pier spacing Section Width Roof Live Load Ft. PSF Pier Location 4 6' 8' 12' 14 or 16' 20 Frame 1400# 2100# 2800# Single Section Perimeter 1470# 2206# 2941# 30 Frame 1400# 2100# 2800# Perimeter 1800# 2701# 3601# 40 Frame 1400# 2100# 2800# Perimeter 2130# 3196# 4261# 60 80 or 120 Frame 1100# 2100# 2800# Perimeter See note 2 See note 2 See note 2 24 28' 32' or 20 Frame 1400# 2100# 2800# 42' Perimeter 1470# 2206# 2941# Multi- Section Marriage Line 2941 4411# 5882# 30 Frame 1400# 2100# 2800# Perimeter 1800# 2701# 3601# Marriage Line 3601# 5401# 7202# 40 Frame 1400# 2100# 2800# Perimeter 2130# 3196# 4261# Marriage Line 4261# 6391# 8522# 60 80 or 120 Frame 1400# 2100# 2800# Perimeter See note 2 See note 2 See note 2 Marriage Line See note 2 See note 2 See note 2 NOTES 1 Perimeter blocking is required at North Zone (40 PSF) or higher roof load areas Use above loads when optional perimeter blocking is provided at South (20 PSF) and Middle (30 PSF) roof load zones 2. Homes at 60 80 and 120 PSF roof load areas MUST have a continuous perimeter and marriage line foundation support. Set -Up Manual Page 10 1. 3' -0° l (MAX) 8' -0° MAXIMUM (TYPICAL) 3' -0 °I, 8' -0° MAXIMUM (MAX Iq (TYPICAL) SEE TABLE 4.3 FIGURE 4.3 PIER LAYOUT FOR HOMES NORTH ROOF LOAD ZONE SEE NOTE #1 I TYP I -BEAM PIER BLOCKING TYP I -BEAM PIER BLOCKING 8' -0' MAXIMUM (TYPICAL) L TYPICAL PERIMETER PIER BLOCKING 8' -0' MAXIMUM (TYPICAL) SEE TABLE 4.3 sit MAIN RAILS I -BEAMS L MAIN RAILS I-BEAMS -L- GENERAL NOTES z TYPICAL PERIMETER PIER BLOCKING TOP VIEW DOUBLE SECTION MAIN I -BEAM PIER BLOCKING SEE NOTE #4 BELOW _f_ SEE NOTE #1 PERIMETER PIER BLOCKING TOP VIEW SINGLE SECTION I I SEE NOTE #1 I TYP I-BEAM PIER BLOCKING 2. FOOTINGS AND PIER SUPPORTS MUST BE DESIGNED TO SUPPORT THE LOAD VALUES SHOWN. 4. THE TABULATED PIER LOADS INCLUDE THE INDICATED LIVE LOADS PLUS HOME DEAD LOADS (INCLUDING CHASSIS AND WALLS). MAIN I -BEAM PIER BLOCKING. SEE NOTE #4 BELOW jj 8' -0' MAXIMUM CTR. TO CTR. MARRIAGE LINE BLOCKING AND ALSO REO'D UNDER EACH SUPPORT COLUMN LOCATION 3. COLUMN SUPPORT PIERS, LOCATE ONLY AT BOTH SIDES OF CENTER LINE WALL OPENING. L 1. 2' -0' 1O MAIN RAILS I-BEAMS -L- 1 ADDITIONAL PERIMETER PIER BLOCKING MUST BE PROVIDED AT BOTH SIDES OF ALL EXTERIOR DOORS (EXCEPT AT ENDS OF HOMES) AND ANY OPENING IN THE EXTERIOR SIDEWALL 4' -0 OR WIDER (INCLUDING PATION DOORS, RECESSED ENTRIES, BAY WINDOWS, AND PORCHES). PERIMETER PIER BLOCKING Set -Up Manual Page 11 z 8' -0' MAXIMUM (TYPICAL) SEE TABLE 4.3 TYP I -BEAM PIER BLOCKING 11- SEE NOTE #1 I TE SEE EN NOOTE #1 i ce L TYP I -BEAM MAIN RAILS PIER BLOCKING I -BEAMS I� TOP VIEW TRIPLE SECTION MAIN I -BEAM PIER BLOCKING SEE NOTE #4 BELOW TYPICAL PERIMETER SEE NOTE #1 PIER BLOCKING 8'-(r MAXIMUM L =O_ MAIN RAILS I -BEAMS _0_ 8'-Ir MAXIMUM CTR. TO CTR. MARRIAGE LINE BLOCKING AND ALSO REO'D UNDER EACH SUPPORT COLUMN LOCATION TYP I -BEAM MAIN RAILS PIER BLOCKING I -BEAMS 8' -0° MAXIMUM CTR. TO CTR. MARRIAGE LINE BLOCKING AND ALSO REO'D UNDER EACH SUPPORT COLUMN LOCATION (TYPICAL) 1 PERIMETER PIER BLOCKIN TABLE 4.4 FOOTING SIZES SOIL CAPACITY (PSF) TABLE 4.5 Span Between Columns (FT See Note 1 6 10 12 14 16 18 20 24 NOTES. 1000 1500 2000 2500 3000 3500 4000; MINIMUM PAD SIZE (IN X IN) 20 X 20 24.X 24, 30 X 30 16 X 16 20 X 20 24 X 24 30 X 30 ;16X 1 20 X20 24 X`24 16 X 16 20 X 20 24 X 24 16, 20 X'20 16 X 16 20 X 20 16X16 e 20 X 20 24' WIDE HOMES Pier Pier Load Load (Lbs) (Lbs) 20 PSF 30 PSF Roof Roof Zone Zone 1080 1440 1800 2400 2160 2880 2520 3360 2880 3840 3240 4320 3600 4800 4320 5460 Pier Load (Lbs) 40 PSF Roof Zone 1800 3000 3600 4320 4800 5400 6000 7200 FOOT CAPACITY Pier Load (Lbs) 20 PSF Roof Zone 1260 2100 2520 2940 3360 3780 4200 5040 2778 4000 6250 2667 4167 6000 9375 3556 5556 8000 4444 6944 10000 6222 8333' 5333 9722 711.1, 11111 Pier Load (Lbs) 30 PSF Roof Zone 1680 2800 3360 3920 4480 5040 5600 6720 Set -Up Manual Page 12 26', 28', 42' WIDE HOMES SINGLE STACK PIER 4" 4f o 4' 4 4 5' 6 5' 4 :5.5" 4 5' 6' 4" .5� 4 5' 4' Foundations in soil with a bearing capacity of less than 1 000 PSF or more than 4 000 PSF capacities verified by a local Registered Professional Engineer familiar with local site conditions. PIER LOADING UNDER MARRIAGE LINE OF MULTI SECTION HOMES Pier Load (Lbs) 40 PSF Roof Zone 2100 3500 4200 4900 5600 6300 7000 8400 1 Where a column is located between two openings or when two columns are too close for separate piers, sum the loads for each opening to obtain the required pier load. 2. See Table 4 4 for minimum footing sizes based on pier loads and allowable soil bearing capacities. 3. The concentrated loads consists of roof loads only 4 Pier locations at the marriage wall are marked with paint or metal indicator straps (or see specific foundation plans for pier locations.) 5. Use the following procedure for pier loads at each sides of opening(s) in 60, 80, 120 psf roof loads: Pier load 30 psf from above table x 2 Pier load at 60 psf Pier load 40 psf from above table x 2 Pier load at 80 psf Pier load 40 psf from above table x 3 Pier load at 120 psf PAD THICKNESS DOUBLE STACK PIER 4 4' 4 4 4 4 4' 4' 4' 4 4 4 4 4' 4 4 4 4 must have soil 32' WIDE HOMES Pier Pier Pier Load Load Load (Lbs) (Lbs) (Lbs) 20 PSF 30 PSF 40 PSF Roof Roof Roof Zone Zone Zone 1440 1920 2400 2000 3200 4000 2880 3840 4800 3360 4480 5600 3840 5120 6400 4320 5760 7200 4800 6400 8000 5760 7680 9600 �vO�NMN1111 /s i t �a .,)»TER �i4` Q.'! to. F 6'I _tr /4 1 (9 4_ STATE O 4 S 2 10 1TAt t L2 /taI18 15 Chapter 5 Set -Up Procedures 5.1 Moving Home To Location. Make sure the following items are completed before placing the home: 1 The site is properly prepared. See Chapter 3. 2. All concrete work necessary to setting the home is finished. 3 Utilities are installed or available. 4 Any trenching, for crossover drain lines or for wheels that will be left in place is complete. 5 Items that could be difficult to install after the home is sited (such as anchors and ground moisture retarders) are in their proper locations. CAUTION: THE HOME WEIGHS SEVERAL TONS. USE ADEQUATE TEMPORARY SUPPORT BLOCKING TO SAFEGUARD WORKERS. WOOD BLOCKING FOR YOUR HOME IS RECOMMENDED. 51 1 Positioning the home. When not placing the home on a concrete slab or poured -in -place footings, mark the corners of the home and lay out footings, and support devices close to where they will be used. 5 1.2. Then move the home or first section into position. 5.2. Singlewide Homes Blocking and Leveling 5.2.1 Before doing any jacking place support piers for the home in the locations under the home as specified in the home installation instructions. 5.2.2. Use a minimum of two jacks, each with a. rating of at least ten tons. 5.2.3. Jack only on the main chassis I -Beam. Locate the jack directly under the vertical web of the I -Beam. Do not jack on the seam (joint between flanges) of a twin I -Beam. 5.2.4 Use a large 3/8 inch thick steel plate, C- channel or other equivalent plate between the main chassis Beam and the jack head to distribute the load. 5.2.5 The jack base, and any blocking, must be located on firm ground 5.2.6. Do not operate the jacks while you are under the main I -Beams of the home. 5.2.7 Use jacks only for raising the home. Do not rely on the jacks to support the home 5.2.8 Place 4' x 6' x 48' minimum safety timbers between the I -Beams and ground in case of jack failure. Timber should be hardwood. 5.2.9 Raise the home in small increments and provide additional blocking between the home and the piers and safety piers as the home is raised. 5.2.10 Do not go under the home while it is supported on the jacks. FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN SERIOUS INJURY OR DEATH. Set -Up Manual Page 13 Reminders before jacking. 1 Use only jacks in good condition with a minimum rating of 10 tons. 2. Use a Minute Man C- Channel jacking plate or equivalent between jack and steel I -Beam to distribute the concentrated loads from jack to I -Beam. 3 Use a firm support under the jack base to prevent tipping or settling of the jack. A 12' x 12' or larger pad is recommended. 4 Always follow the sequence of jacking outlined below to avoid overstressing structural members. 5.2.11 The jacking procedure is as follows: 5.2.11 1.After the home is located in its final position, you can preliminary level it by using the hitch jack but only after adequately wheel blocking the home so it does not roll. 5.2.11.2.Jack up one side of the home by placing one jack just forward of the front spring hanger and the other just behind the rear spring hanger of the same I -Beam. These two jacks must be operated simultaneously to raise the home. Jack low side of the home first. Install footings and piers; one just forward of the front jack and another just behind the rear jack (taking care not to exceed the correct spacing selected from Table 4.2.) 5.2.11 3 Next, jack the main I -beam at the front and position a pier within 2' -0' of the end of the I -Beam. At the completion of this step, this side of the home should be approximately level. 5.2.11 4 Repeat Steps 5.2.11.2 and 5.2.11 3 for the other side of the home. At the completion of this step, the home should be roughly level from front to rear and from side to side. 5.2.11 5 Place the remaining pier supports under the main I -Beam on each side taking care to maintain a maximum distance of no more than the spacing determined from Table 4.2 with piers located as specified at each end of each I -Beam (see Figure 4.2) 5.2.11 6 Level the home within reasonable tolerances, using a 6 foot carpenter's level, water level or similar equipment. The final height adjustment is obtained by jacking the I -Beam and placing hardwood shims between the piers and I -Beam or other approved methods such as adjustable piers. THIS LEVELING PROCESS IS IMPORTANT FOR THE APPEARANCE AND IS ESSENTIAL FOR THE PROPER OPERATION OF DOORS WINDOWS AND THE DRAINAGE SYSTEM. 5.2.11 7 Place additional supports at each side of sidewall openings over 4' -0' wide and each side of exterior doors. 5.2.11 8 Within 90 days after initial set -up the home should be releveled; if necessary to compensate for any pier settlement. Following the procedure in Item 5.2.11 6 above. 5.2.11 9 NOTE. DURING THE LEVELING OR RELEVELING PROCESS, LOOSEN FRAME TIES AND OVER THE -ROOF TIES (IF PROVIDED) PRIOR TO JACKING THE HOME. 5 3 Multi- Section Homes Blocking and Leveling With the exception of the requirement for support under the marriage walls of multisection units, leveling and blocking procedure are the same as for single section units. Prepare the site as previously described. It may be desirable to construct the footing and piers (to grade height) prior to moving the home to its final location. Figure 4.2 and 4 3 illustrate the typical pier layouts, making special note of additional piers required at center beam support locations. The following procedure describes the setting of a double- section home only The procedure required for a triple- section home is similar except for the blocking leveling the 'T Section first, prior to that of the 'U' Section and 'X' section. 5 3 1 Leveling and blocking the U Half Figure 5 1 shows the way we recommend you level the home To prevent tipping or settling, use a firm support under jacks. Use a steel channel or plate between jacks and steel beams to distribute the load Use equipment in good working condition and strong enough to handle the loads. Work safely whenever you are under in or around a home that is being set. Use the following jacking sequence. 5 3 1 1 Using the water level described in Figure 5 1 or a 6' level, check the level of the floor crosswise in the axle area. If the floor is not level from side to side, place the 10 ton jack under the low side I- beam at the axle area and carefully raise the I- beam until the floor is level. Place blocks under the I -beam, on each side, at the pier points closest to the jack. Insert wedges, as shown on Figure 5 1 so that the blocks bear the weight. 5 3.1.2. Place the level lengthwise on the floor and working towards each end of the home, place blocks and wedges under both I- beams, at selected pier spacings. Make continuous checks with the level, both lengthwise and crosswise. If you must jack the U -side to keep it level as you Set -Up Manual work towards the ends, jack it only under the beams and only enough to make it level. 5 3.2. Leveling and Blocking the X Half CAUTION Do not proceed with the X -half until the U -half is completely level and properly blocked. After it is, proceed as follows: 5 3.2.1 Remove the plastic used to close up the open side of each half during transportation, but DO NOT remove the wood supports holding up the ceiling at the open sides. Park the X -side as closely as possible to the U -side. At this point, insert a mating gasket between the two halves at the floor line, endwalls and roof We suggest use of 6' fiberglass insulation or an equivalent sill sealer Slide the X -half sideways to the U -half by using two come -a- longs, placing one end on the U -half I -beam and the other end on the X -half I -beam. Use one come -a -long at the front and one at the rear or more if necessary at interim locations. 5 3.2.2. Place a 10 ton jack under the X -half inside beam about 1/3 of the floor length from each end. Carefully jack the X -half inside I -beam until the X -half floor edge is about even with the U -half floor edge, as shown in Figure 5 3 5 3.2.3. Loosely lag the X -half floor joists to the U -half floor per Figure 5 10 at Wind Zone 1 and per Figure 513 for Wind Zone 2 and 3 To prevent the splitting of rim joist pre drilling of holes may be required. Do not tighten these lags at this time. 5 3.2.4 Temporarily block the X -half inside I -beam at selected pier spacings, removing the jacks and place them under the X -half outside I -beam about 1/3 of the floor length from each end. 5 3.2.5 Carefully jack the X -half outside I -beam until the X -half floor is approximately level crosswise. Temporarily block the X -half outside I -beam at pier points. The X -half should be very close to the U -half and the small space (if any) between the floors and ceilings of the X and U halves should be the same. The two sides should now be loosely attached at the floor joists. The U -side is completely level and blocked. The X -side should be nearly level because the ceilings and floors were made to match up You are now ready to level the X -half so that it is even with the U -half and to permanently block it. 5 3.2.6 Place a 10 ton jack under each I -beam of the X -half at the axle area. Carefully adjust the floor to the X -half until it is level with the floor of the U -half Go to the outside I -beam of the X half and adjust it so that the X -half floor is level crosswise. The X -half floor should now be level crosswise and even with the U -half floor Page 14 5 3.2.7 Place blocks under the I -beams on each side of the X -half at the pier points closest to the jacks. Insert wedges, as shown on the drawing, so that the blocks bear the weight. 5 3.2.8 Work towards either end, placing blocks and wedges under the I -beams on both sides, at selected pier spacing. Make continuous checks with the level to be sure that the floor of the X -half is level and even with the U -half CAUTION Do not over jack the X -half or you will strain the lags attaching the two halves together make the floor unlevel or cause other problems. 5 3.2.9 Both halves should now be blocked and level. Before tightening the lags through the floor joists underneath the home, check all alignments. Are the front and rear end walls flush? Are the floors and ceilings flush? Space floor lags per Fig. 5 10 at Wind Zone 1 and Fig 5 13 at Wind Zones 2 3 NOTE. When the two sections are in place, aligned and leveled gaps between floors or ridge beams, 1 1/2' wide maximum, which DO NOT extend the full length of the home may be closed up with plywood or lumber shims. The lag screws in the shimmed portion may need to be increased in length to ensure that they engage both the floor rim or roof ridge beam with the same penetration as area's without gap Reduce the lag application angle to 30 degrees in gap area for proper penetration (see Detail A fig 5 4) 5 3.2.10 Now that each half is properly leveled and blocked, and the floors are securely lagged together you are ready to move to the ridge beam. 5 3 3 Roof Ridge Fastening. See Figure 5.4 5 3 4 End Wall Fastening. 5 3 4 1 Secure the end wall studs, where the two halves come together, by driving #8 x 4" wood screws every 8' into both sides of the matching end wall studs at Wind Zone 1 (Ref Figure 513 at Wind Zone2&3) The home should now be level, properly blocked and properly and securely fastened together CAUTION Once again use the level and be sure that the floor is properly level throughout the home Many problems will result if the floors are not level or if the home is not properly fastened togetTher This is your final check for level. Adjust the wedges between the blocks and the I -beams so that the floor is level. Set -Up Manual— Page 15 5.3.5 Shingle Roof Close -Up. (see Figure 5 5) 5 3.6 Interior Closure 5 3 6 1 Carefully remove the ridge beam supports used to brace the ridge beam during shipment. Do not damage the ceiling. 5 3 6.2. Interior marriage column support studs at each end of open span area must be toe nailed together with 16d nails 12' 0 C or #8 x 4 wood screws at 24 0 C staggered. (see Figure 5 6) 5 3 6 3 Install the center beam furnished with the home. 5 3 6 4 Fit and secure carpet. Use your carpet stretcher Bond carpet seams with your heat bond tape and seaming iron. Put the tape (glue side next to carpet) under the seam and apply heat to the top of the tape, pressing the carpet into the glue. (NOTE. You must stretch the carpet up to the seam and tack it down temporarily until you get the carpet seamed.) 5 3 6 5 Install interior trim moldings as necessary 5 3 6 6 Adjust for proper operation all cabinet doors, interior and exterior doors and sliding or folding doors, as necessary 5 3 7 Exterior Closure. 5 3 7 1 The house -type exterior lap siding (if applicable) needed to close -up the ends has been furnished with the home. Starting at the bottom, install each course of siding, cutting to fit as necessary (see Figure 5 7) 5 4 Crossover Connections For Multi- Section Homes. 5 4 1 Utility Crossovers. Connect water drainage, gas electricity telephone and utility crossovers as outlined in Chapter 8 5 4.2. Ductwork Crossovers. Clamp the flexible air conditioning and /or heating ducts to the sleeves projecting through the bottom covering, seal the ducts adjustable collars with several wraps of duct tape and suspend them above the around. If sleeves are not installed cut opening for one sleeve and attach to main duct as close as possible directly under furnace (see Figure 5 8) opposite sleeve(s) should be attached to the main duct(s) at a point where there are approximately as many registers forward as there are to the rear Inspect to insure that duct work is not crushed or touching the ground and is as level as possible. LIBERTY HOMES, INC. PAGE 90 -10 -0015 REVISED: G 12/1/2000 FIGURE 5.1 USE OF WATER LEVEL r 1 WATER LINE C ONTAINER Material to Make Level TUBE Five gallon pail with lid Plastic tubing 100 feet x 3/8' or 1/2' Cork 11/2' Male barbed fitting 3/8' x 3/4' Steel washer 7/8' Nut 3/4' Female barbed fitting 3/8' x 1/2' Male valve 1/2' Pipe sealant. Food coloring 8 oz. Use RV solvent in cold weather VALVE SUPPORT DEVICE FIGURE 5 3 JOINING OF MULTI SECTION UNITS APPLY INSULATION OR SILL SEALER ON THE MATING EDGES OF THE FLOOR, ENDWALLS, AND CEILING. NOTE DO NOT BLOCK HEAT DUCT CROSSOVER WITH INSULATION! 1 WEDGE U HALF PIER SET (LEVEL) Set -Up Manual Page 16 FIGURE 5.2 WATER LEVEL PLACEMENT 'How to Use a Water Level' PLACE AT ANY POINT AROUND HOME Unroll tubing: Position level where it is to be used. Take care not to have kink in it, step on it or lay anything on it. Check for air bubbles: To remove bubbles; lower valve below bottom of container and open. Close valve when bubbles are out. Container location: Located so valve can reach all areas of home. Build up container so water line in valve end of tubing is at the predetermined height support devices will be set. Leveling: Secure valve above determined height and open. Adjust device as needed. Close valve and move to next leveling location. NOTE. Level all support devices before lowering home. CAREFULLY JACK THE X -HALF INSIDE I -BEAM UNTIL THE X -HALF FLOOR EDGE IS ABOUT EVEN WITH THE U -HALF FLOOR EDGE rl. v1 JACKS X HALF LJACKS SUGGESTED TYP ROLLER SYSTEM FIGURE 5 4 FASTENING AT ROOF MATING LINE DETAIL "A" DETAIL "A" DOUBLE SECTION MATING LINE DECKING 2x3'S OR RIDGE BEAMS TYPICAL KINGPOST TYPICAL BEAM OR 2x RAIL(S) TYPICAL ROOF TRUSS BOTTOM CORD STEP 4 FIELD INSTALLED SHINGLES AT EACH HALF STEP 3: UNDERLAYMENT OVER 30 GA.STRAP (MIN. 6" OVER -LAP EACH SIDE OF MATE LINE) 3/8'x5' LAGS 7 PRE- DRILL) 55' WIND ONE 1 36' O.C. WIND ZONE 2 16' O.C. WIND ZONE 3 14" O.C. 0 ZONE ZONE C. A z: WIND ZONE 1 20" 0.C. WINDZ 2 16' O. C. WINDZ 3 14' O. DETAIL "A" DOUBLE SECTION MATING LINE (HINGED ROOF APPLICATION) ALT #1 (W/ CONTINIOUS GALV STRAP MATELINE, SHIPPED LOOSE) TYP KINGPOST SUPPORT 3/8 "x5' LAGS. (PRE DRILLED) APPLY IN BEAM OR EITHER RAIL. 55 DECKING NOTE: 1 RIDGE CAP SHINGLES ARE 36"x12' CUT IN THREE SECTIONS, DETAIL "B" RIDGE CAP SHINGLE LAYOUT STEP 1 APPLY LAGS AS SHOWN SPACED PER APPLICABLE WIND ZONE PER DETAIL A' 1/2 THE DISTANCE OF MAX. SPACING IN TABLES ABOVE s FE STEP 2: INSTALL 6 "x144 "x30ga. (.0120" MIN.) GALV CONTINUOUS STRAP FASTEN TO RAFTERS AT ENDS OF ROOF AND EVERY 4' -0" FASTEN WITH 10d NAILS OR 15 GA. x7 /16 "x 2 1/2" STAPLES 6" O.C. AT EACH SIDE OF SEAM. 3/8Sc5' LAGS* (PRE- DRILL) 2x3'S OR RIDGE BEAMS FIGURE 5.5 SHINGLE ROOF CLOSE -UP FASTEN WITH MINIMUM 1' LG. GALV FASTENERS ON EACH SIDE AS SHOWN. DOUBLE SECTION WHEN SHIPPING STRIPS ARE REMOVED FROM THE ROOF THE NAIL OR STAPLE HOLES MUST BE SEALED WITH AROOFING CEMENT LIFT THE SHINGLE TAB WHERE THE HOLE IS AND APPLY CEMENT ON THE UNDER- SIDE OF THE FASTENER HOLE. ALT #2 (W/ CONTINIOUS PLY PC'S. MATELINE, SHIPPED LOOSE) STEP 4 FIELD INSTALLED SHINGLES AT EACH HALF STEP 3: UNDERLAYMENT OVER ROOF DECK (MIN. 12" OVER -LAP AT EACH ROOF DECK JOINT). FASTEN W/ ROOFING NAILS 48" O.C. TRIPLE SECTION MATE -LINE Set -Up Manual Page 17 DECKING 5 ALT DETAIL "A" TRIPLE SECTION MATING LINE TRIPLE SECTION MATING LINE 16 "x96" x(3/8" MIN.) PCS. OF ROOF DECKING (SHIPPED LOOSE) 40' 3/6"x5' LAGS* 2x3'S OR �.Iltif��l1 4E1' No. �o iv g AP OA•1 :11 STATE IN STEP 4: STALL d ALL RIDGE CAP OVER SHIN Y HH NA 1., gp t OR RIDGEVENT (IF SUPPLIED). (SEE DETAIL "B STEP 3: UNDERLAYMENT OVER 30 GA. STRAP (MIN. 6" OVER -LAP EACH SIDE OF PEAK) STEP 2: INSTALL 4'x10'x30 ga. (.0120 MIN.) GLAV STRAPS. FASTEN TO TRUSSES AT ENDS OF ROOF AND EVERY 4' -0' (OR CONTINUOUS, STRAP LENGTH OF HOME). FASTEN WITH (4) 1Od NAILS OR (4) 15ga.x7/16"x2 -1/2" STAPLES AT EACH END OF EACH STRAP STEP 1 APPLY LAGS AS SHOWN SPACED PER APPLICABLE WIND ZONE PER DETAIL 'A' 1/2 THE DISTANCE OF MAX. SPACING 'l .ggg IN TABLES ABOVE vF STEP 1 APPLY LAGS AS SHOWN SPACED PER APPLICABLE WIND ZONE PER DETAIL 'A -1/2 THE DISTANCE OF MAX. SPACING IN TABLES ABOVE NOTE. PLY CLIPS, (1) W/ RAFTERS 16: O.C. (2) W/ RAFTERS 24 0.C. STEP 2: 16 "x96 "x(3 /8" MIN PCS. OF ROOF DECKING (SHIPPED LOOSE). FASTENING, 7/16 "x1 1/2" x15 GA. STAPLES AT ZONE 1 2, 4" O.C. AT ZONE 3, 3" 0 C. (AT ZONE 2 3 DBL. ROW OF FASTENERS AT DBL. TRUSSES) NOTE. DECKING BUTT JOINTS MUST BE LOCATED AT TRUSSES. FIGURE 5.5 (continued) SHINGLE ROOF CLOSE -UP FIGURE 5 6 TYPICAL FASTENING AT MARRIAGE WALL COLUMNS WINDOW INSTALLED WITH J RAIL AROUND CORNER TRIM INSTALLED WIND ZONE 1 TYPICAL SHINGLE 4- FASTENERS WIND ZONE 2 3 TYPICAL SHINGLE 6- FASTENERS INTERIOR MARRIAGE WALL COLUMN SUPPORT STUDS (AT EACH END OF OPEN SPAN AREA) TOE NAIL TOGETHER WITH 16d NAILS 12" O.C. OR 8x4" WOOD SCREWS AT 24" O.C. STAGGERED HOME CENTER LINE FIGURE 5 7 FIELD APPLIED HORIZONTAL LAP SIDING PRE FASTEN RIDGE VENT TO ROOF W/1 -3/4" ROOFING NAILS EACH SIDE. (SHIPPED LOOSE) INSTALL SIDING PER FOLLOWING DETAILS A THROUGH E OR FOLLOW MANUFACTURES INSTALLATION INSTRUCTIONS. PORCH LIGHT HOME INSTALLER TO REMOVE ALL PLASTIC SHEETING USED FOR TRANSIT PROTECTION. Set -Up Manual Page 18 SHINGLE FASTENING DETAIL 1 "x1"x16 GA. (MIN) GALV STAPLES OR 0.407 x 1" x 12 GA. (MIN) ROOFING NAILS (4 PER SHINGLE, MIN.) WIND ZONE 1 (6 PER SHINGLE) WIND ZONE 2 AND 3 X= 1 -1" Y 1" FROM END OF SHINGLE Z 5-518' FROM EDGE OF SHINGLE FASTENERS ARE NOT TO BE ABOVE TAR STRIP OR BELOW RAIN SLOTS 1 INSTALL 15# FELT RIDGE CAP OVER PREVIOUSLY INSTALLED 4x10 METAL STRAPS AND LAGS. 2. ADD TWO ROWS OF SHINGLES AS SHOWN OVER 15# FELT RIDGE CAP RIDGE CAP SHINGLES, FASTEN W/1 -3/4" ROOFING NAILS ZONE 1 W/1 -3/4" CORROSION RESISTANT ANNULAR RING SHANK NAILS ZONE 2 3 (SHIPPED LOOSE) O (SHIPPED LOOSE) RIDGE VENT XX (OPTIONAL) RIDGE VENT INSTALLATION DOOR INSTALLED WITH J RAIL INSTALLED CORNER TRIM INSTALLED SHINGLES DECKING MULTI SECTION HOMES WITH HORIZONTAL LAP SIDING MAY BE HOME INSTALLER TO COMPLETE INSTALLATION AFTER HOME IS SET SHIPPED WITH NO SIDING ON THE FRONT AND REAR END WALLS. UP THIS WOULD INCLUDE THE INSTALLATION OF ROOF VENTS IF LIBERTY HOMES WILL INSTALL. DOORS/WINDOWS TRIMMED WITH REQUIRED. J -RAIL, CORNER TRIM AND COVER WITH PLASTIC SHEETING FOR TRANSIT ALL SIDING, STARTER TRIM, FASTENERS AND VENTS WILL BE SHIPPED LOOSE IN THE HOME FOR INSTALLATION ON SET UP FIGURE 5.7 (CONTINUED) LAP SIDING INSTALLATION VINYL LAP SIDING T INCORRECTLY CORRECTLY INCORRECTLY APPLIED APPLIED �r r MARK ANGLE FOR CUT J -TRIM DETAIL A DETAIL B PATTERN FOR ANGLE DETAIL C ALL PURPOSE TRIM STAGGER PANELS AS SHOWN TWO SCRAP PIECES OF SIDING J -TRIM 6" (APPROX.) DETAIL D DETAIL E u DUCT CROSS -OVER DUCT ADAPTER LOCATED AS CLOSE AS POSSIBLE DIRECTLY BELOW FURNACE. APPLIED 1/2" MIN. DIVERTER FIGURE 5.8 CROSSOVER DUCT INSTALLATION FURNACE Apply a 2" wide strip of duct tape at the marriage joint of the endwalls for the entire height of the walls. Apply the duct tape directly over the sheathing. The siding panels should be attached using 7/16 x 1 1/2" x 16 gauge galvanized steel or aluminum staples. (6d galvanized nails may also be used.) Staples should be driven so that there is a 1/32' clearance between the siding and staple crown to allow some lateral movement. Fasten every 16" to each stud. See Detail A for proper fastening. Snap the bottom course of siding into the starter strip and fasten to the wall. Leave a 1/4 space at corner posts and J' channels around window and door openings to allow for expansion. Do not fasten within 4 of an accessory Vertical butt joints in panels should overlap 1 Do not fasten the panel within 4 of the joint. Install vinyl aluminum, felt or other suitable material for flashing at bottom corners of doors and windows per Detail E. Apply caulk around siding and light blocks, water faucets, or other small penetrations. Install successive courses similarly to the first. Butt joints in adjacent courses should be offset by at least 24 Joints in alternate courses should be aligned vertically (see Detail B) Panels will have to be cut at headers and sills. A single panel should extend without joints across the width of the opening When cutting a panel at a sill, measure the distance between the bottom of the opening and the top lock of the lower course, then deduct 1/4 (see Detail C Slide the cut panel into the under sill trim and install. Note that the undersill trim piece may have to be furred to maintain the proper pitch of the siding Measure and cut the header panel in the same manner as indicated above. The top sections at the gable will need to be angle cut. Use two scrap pieces of siding to make a pattern (see Detail D) Interlock one piece with the siding panel below Hold the other piece on top against the gable. Mark a line on the bottom piece and cut. Use this piece as a pattern for cutting gable pieces. Install the gable pieces by interlocking with the lower course, sliding into the gable J' rail and fastening. DUCT f l I N II It/// USE ADEQUATE DUCT SUPPORTS AT LEAST EVERY 10 FEET TO PREVENT GROUND CONTACT (MIN. CLEARANCE TO GROUND TO BE 4 10' FLEXIBLE (INSULATED) CROSSOVER DUCT W11.0 PERM. MAX. VAPOR BARRIER Set -Up Manual Page 19 DUCT ADAPTER 5.5. Tie Down Requirements For Single And Multi Section Homes. 5 5 1 Anchoring Instructions. After blocking and leveling, the installer should secure the home against the wind loads. The type of installation determines how this should be done, as follows: CAUTION* In order to avoid electrocution and the possibility of damage to underground services, prior to digging for the purpose of securing anchors, make sure that the location of underground electrical cables, gas lines, sewer lines, and water lines are clearly marked above ground. 5 5 1 1 Number And Location Of Anchors. Select the number and location of straps and anchors from the charts and diagrams from Figures 5 9 thru 5 13 Only listed and approved ground anchors capable of resisting at least the minimum loads given in the chart must be used. 5 5 1.2. Installation Of Anchors. Tie down systems are designed using anchors with minimum working capacity of 3150 lbs. Installation of anchors (angle, stabilizer plates, type of soiling, should be per anchor's installation instructions. When connecting more than one strap to a single anchor lining the shaft of each anchor between the two straps is recommended (refer to anchor's installation instruction.) 5 5 1 3 Tie -Down Instructions. Because high winds can occur anywhere, the home should be 'tied down' to the ground in order to withstand sliding and /or overturning. See Figures 5 9 through 5.13 for anchor and tie down strap at applicable wind zones. Vertical ties or straps positioned at studs are available as an optional item for additional stability in Wind Zone 1 (standard at Wind Zone 2 and 3) When provided, attach to ground anchors with 3 150# minimum rating. 5 5 1 4 Steps to Proper Tie Down. To properly install ground anchors and tie -down straps for a home, certain criterias must be established These criterias are as follows. 1 Wind Zone area where home is to be placed 2. Main I -beam spacing of the home 3 Width and length of the home 4 Distance from top of I -beam to ground 5 Torque reading of the soil. 6 Nominal roof pitch of unit (for doublesection.) After determining the above criteria. 1 Make sure the distance from the bottom of the floor to ground level is within allowable range noted on the tables. Note. Allowable heights vary based on the wind zone width of the home and frames main I -beam spacing For example the Table in the Figure 511 would allow 42' maximum height from ground for 28' double Set -Up Manual Page 20 section in Wind Zone 2 with 75 5' I -beam spacing 2. Based on your wind zone, space the anchor and straps per Tables in Figure 5 9 through 5 13 Note. Homes with roof pitch higher than 4/12 (roof slope in excess of 20 degrees) may require additional tie downs. See addendum to installation instructions for this option 3 Determine the correct soil anchors to be used. An anchor soil test probe is required to test the soil where the home is to be set. The soil test probe looks like a long drill bit with a fitting at the top which accepts a torque wrench The torque required to turn the probe when the probe reaches the desired anchor depth is measured The anchor manufacturer provides a chart relating the measured torque value to the type of anchor required to provide the desired holding force. AN INCORRECTLY SELECTED ANCHOR WILL NOT PROVIDE THE REQUIRED LOAD RESISTANCE. For example, assume a torque of 300 inch pounds was measured at a probe depth of 4 feet. A class 4 soil is indicated from the anchor manufacturer data. The correct anchor would be identified and rated for a class 4 soil. Soil anchors must be installed as directed by the anchor manufacturer The anchor manufacturer installation instructions should describe the correct anchor placement with regard to direction, water table level and frost line location. 5.5.2. Severe Climatic Conditions. 5 5.2.1 Freezing Climates. Be sure anchor augers are installed below the frost line During period of frost heave, be prepared to adjust tension on the straps to take up slack. 5 5.2.2. Severe Wind Zones. Installing your home in any zone that requires greater wind resisting capabilities than those for which it was designed is not recommended. (See data plate 5 5.2.3 Flood -Prone Areas. Installation of our manufactured homes in flood prone areas are not recommended Foundation considerations are discussed in section 4 3 1 and the FEMA document referenced in Paragraph 4 4 3 Unconventional anchorage and tiedowns often are needed in designing and constructing the special elevated foundations that may be required in flood prone areas. Consult a registered professional or structural engineer 5 6 Installation Of On -Site Attached Structures. Design all attached buildings and structures to support all of their own live and dead loads, and to have fire separation as required by state or local ordinances. 5 6 1 Attached Garages. Attached garages must be installed according to the manufacturer's instructions and to all applicable local codes. They must be supported independently of the factory-built portion of the home. Electrical circuits in garages should be provided with ground fault interruption. 5 6.2. Porches. Site constructed porches must be constructed and inspected according to applicable local building codes. They must be supported independently of the factory- built portion of the home 5 6 3 Steps, Stairways and Landings. Steps, stairways and landings must be constructed and inspected according to applicable local building codes. FIGURE 5 9 TIE DOWN LOCATION REQUIREMENTS HoP ANcor oft f6 NOTE. P SHARP CORNER PROTECTION PLATE 2 "x6" (MIN PLATE GUAGE SAME AS ANCHOR STRAP OR GREATER. SEE FIGURE 5.12 FOR TIEDOWN REQUIREMENT Z 1,2,3 DOUBLE SECTION HOME SEE FIGURE 5.10 FOR WIND ZONE 1 SEE FIGURES 5.11 5.13 FOR WIND ZONES 2 3 TYPICAL ANCHOR J1,2,3 NUMBER(S) NEXT TO ANCHOR INDICATES APPLICABLE WIND ZONE NUMBERS NEXT TO ANCHORS INDICATE APPLICABLE WIND ZONE 1 MAX, 01,2,3 I L I J TYPICAL MARRIAGE LINE STRAP/ANCHOR I,-- H 1( (O O OP PT),2,3 '1(OPT),2,3 v 1(OPT),2,3 1(OPf)2,3 r2.3 FRAME I -BEAM 2 -0 1 I I MAX. 0 (3 1 I1 *p._1 H 5 6 4 Skirting. Skirting installed around the home must have non closing vents located at or near each corner and as high as possible to cross ventilate the entire space under the home Open vent area must be equal to at least one square foot for every 150 square feet of the home's floor area, and this area must be further increased when insect screens, slats, etc. are used over the open vent area. In freezing climates, install skirting so as to accommodate 1 2 inches of frost heave uplift to prevent buckling of floors. Take care to insure that rainwater cannot be channeled or trapped between the skirting and siding and that normal movempteltlf ll /la,,,, siding is not restricted. v Gq Q C am TYPICAL ANCHOR 2 .I MAX. I i 1,23 r* L I -0* I- I- 1 I 1 SINGLE SECTION HOMk f '7 7/z 4 SEE FIGU 5.10 FOR WIND ZONE 1 mo d" '1 =e L d e SEE FIGURE 5.11 FOR WIND ZONES 2 3 'i�s 2 �V, j12,3 11,2,3 I H I *p*0_1 11,2,3 01.2.3 (.1,2,3 Set -Up Manual Page 21 1 1,2.3 11,2,3 TRIPLE SECTION HOME SEE FIGURE 5.10 FOR WIND ZONE 1 SEE FIGURES 5.11 5.13 FOR WIND ZONES 2 3 2'-0° 1 MAX. j1,2,3 n1,2,3 11�2,,3., FRAME I -BEAM *v I *p __I TYPICAL MARRIAGE LINE STRAP /ANCHOR 1(OPT).2,3 C 1(0 17).2,3 3 19 1(OPT)2,3 2 1(OP(),2,3' 1 I mi l L—O* TYPICAL MARRIAGE LINE STRAP /ANCHOR 1(OPf),2,3 g(07 3 1(OPT)2,3 TYPICAL ANCHOR J1,2,3 FRAME I -BEAM FRAME I -BEAM 11,2,3 FRAME I -BEAM 01,2,3 NUMBER(S) NEXT TO ANCHOR INDICATES APPLICABLE WIND ZONE ice 1 H *p 1 1,2,3 II FIGURE 5 10 ANCHOR APPROVED TIE -DOWN STRAPS 30 TO 41 ANCHOR -FLOOR FASTENING AND TIE DOWN REQUIREMENTS FOR WIND ZONE 1 SINGLE- SECTION SEE NOTE 6 TYPICAL AT I-BEAM FLANGES HOME FLOOR CROSSMEMBER II_ MAIN I -BEAM F I. PIER BLOCKING INSTALL PIERS SO THAT LONG SIDE IS AT A RIGHT ANGLE TO THE MAIN I -BEAM FASTEN FLOORS TOGETHER USING 3/8 "x3" LAG SCREWS OR 3/8 °x5" LAG SCREWS, TOED. SPACE LAGS PER PRE -DRILL FOR LAGS AND STAGGER LOCATIONS. DETAIL "A" HOME FLOOR I CROSSMEMBER HEIGHT FROM GROUND PIER BLOCKING h I: 'I ,I MAIN I-BEAM NO ADDITIONAL STRAPS AT INSIDE 7 I-BEAM LOCATIONS ARE REQUIRED. MAIN I -BEAM j PIER BLOCKING R I MARRIAGE LINE BLOCKING FOR CLEAR SPANS INSTALL ANCHORS AND STRAPS 12 -0" 0/C (MAX) WIND ZONE 1 36" O.C. WIND ZONE 2 16" O.C. WIND ZONE 3 14" O.C. l I I NON HINGED ROOF APPROVED TIE -DOWN STRAPS 30 41 ANCHOR MULTI SECTION r 4 a HEIGHT FROM GROUND WIND ZONE i 20" O.C. WIND ZONE 2 16" O.C. WIND ZONE 3 14" O.C. HINGED ROOF SEE DETAIL °A° I -BEAM Set -Up Manual Page 22 Q G I o NAl 11ti r WIDTH MIN. AND MAX. HEIGHT FROM GROUND INSTALL PIERS SO THAT LONG SIDE IS AT A RIGHT ANGLE TO THE MAIN I -BEAM EXCEPTION: PIER BLOCKS UNDER MARRIAGE WALL OR SIDEWALL MAY BE TURNED 90 DEGREES SEE FIGURE 4 1 FOR TYPICAL PIER CONSTRUCTION 5. GROUND ANCHORS SHOULD BE INSTALLED TO THEIR FULL DEPTH AND EMBEDDED BELOW THE FROST LINE AND BE AT LEAST 12" ABOVE THE WATER TABLE. 75-1/2" BM SP 82 -1/2" BM SP 12' 18" TO 28" 18" TO 26" 14' 18" TO 35" 18" TO 33" 16' 18" TO 42" 18" TO 41 24' 18" TO 32" 18" TO 29" 28' 18" TO 44" 18" TO 41" 32' 26" TO 54" 24" TO 52" 42' 18" TO 44" 18" TO 41 HOME FLOOR MAIN I -BEAM I� I l J/ I I PIER BLOCKING PIER BLOCKING I I• I I• I CROSSMEMBER FACTORY INSTALL HURRICANE STRAPS (WHEN PROVIDED DUE TO MARRIAGE WALL DESIGN) TO BE TIED TO AN ANCHOR ANCHOR WITH 3150 LB. MIN. RATING. INSTALL ANCHORS AND STRAPS 12' -0" 0/C (MAX) SEE NOTE 6 TYPICAL AT I -BEAM FLANGES 7 7 DESIGN BASED ON 75 -1/2" 82 -1/2" AND 99 -1/2" I -BEAM SPACING WITH A MAXIMUM SIDEWALL HEIGHT OF 8'-0" 1 1 OTHER METHODS APPROVED BY LOCAL BUILDING AUTHORITIES MAY BE USED. 2. STEEL ANCHORING EQUIPMENT EXPOSED TO THE WEATHER SHALL BE PROTECTED WITH AT LEAST 0.30 OZ. OF ZINC PER SQUARE FOOT OF STEEL. 3. ANCHORING EQUIPMENT SHALL BE CAPABLE OF RESISTING AN ALLOWABLE LOAD OF 3150# AND SHOULD BE CERTIFIED BY A REGISTERED PROFESSIONAL ENGINEER OR ARCHITECT TO RESIST THESE SPECIFIED FORCES IN ACCORDANCE WITH TESTING PROCEDURES IN ASTM STANDARD SPECIFICATION D3593 -91 STANDARD SPECIFICATION FOR STRAPPING FLAT STEEL AND SEALS. 6. TIEDOWNS MUST START NO MORE THAN 2' -0" FROM EACH END OF UNIT (I.E. OPEN END ANCHORAGE). PROTECTION SHALL BE PROVIDED AT SHARP CORNERS WHERE THE ANCHORING SYSTEM REQUIRES EXTERNAL STRAPS OR CABLES. IN ALL CASES, NO EXPOSED PART OF ANCHORING SYSTEM SHALL PROTRUDE PAST EDGE OF FLOOR. 30 TO 41 4 ANCHORS SHOULD BE CERTIFIED FOR THESE CONDITIONS BY A PROFESSIONAL ENGINEER, ARCHITECT OR A NATIONALLY RECOGNIZED TESTING LABORATORY AS TO THEIR RESISTANCE, BASED ON THE INSTALLED ANGLE OF DIAGONAL TIE AND /OR VERTICAL TIE LOADING AND ANGLE OF ANCHOR INSTALLATION, AND TYPE OF SOIL IN WHICH THE ANCHOR IS TO BE INSTALLED. 99 -1/2" BM SP N/A I 18" TO 27" I 18" TO 36" N/A 18" TO 34" I 20" TO 46" I 18 "TO34" I J APPROVED TIE -DOWN HEIGHT FROM GROUND STRAPS ANCHOR FIGURE 5.11 TIE DOWN REQUIREMENTS FOR WIND ZONE 2 3 AT EXTERIOR WALLS T HEIGHT FROM GROUND L, ANCHOR WIDTH 12' 14' 16' 24' 28' 32' 42' HEIGHT FROM GROUND ANCHOR SEE TABLE FOR MINIMUM MAXIMUM HEIGHT (FOR PIER HEIGHT SUBTRACT THE HEIGHT OF I -BEAM) SEE FIGURE 5.13 FOR MARRIAGE LINE TIE -DOWNS AND ANCHOR DETAILS HOME FLOOR I HOME FLOOR I 7s,,r OR WV? j m.,w OR 99-1/7 I F 1 F 1 F =9 F 1 H 1 H H 1 1 I I I I I I I 4_r -I 4 -T -J 4 -r I H T -1 I I I I I I I I I I I 1 1 4 -a_1 I._.. —J 1 I I 1 1 l —a_J I L _a_a L- -1 T T- 1 -1 —T T- 1 -1 —T SEE NOTE 7 TYPICAL AT I-BEAM FLANGES STRAP ANGLE 23 TO 47 WIND ZONE 2 22 T051 WIND ZONE ANCHOR TO BE RATED 3150# TOTAL FOR BOTH STRAPS (INSTALL PER MANUFACTURERS INSTALLATION INSTRUCTIONS) SEE TABLE FOR MINIMUM MAXIMUM HEIGHT (FOR PIER HEIGHT SUBTRACT THE HEIGHT OF I -BEAM) SINGLE SECTION ZONE 2 HOME FLOOR ?SIP/ OR 90-1/7 GRADE STRAP ANGLE 23 TO47 @WIND ZONE 22 TO 51 WIND ZONE 3 INSTALL ANCHORS AND STRAPS: 5'- 4 "O /Cl WIND ZONE 2 4' -0" 0/C WIND ZONE 3 F =9 H --1 I L -T -a F_a _1_ MIN. AND MAX. HEIGHT FROM GROUND (SEE ABOVE) Q WIND ZONE MULTI SECTION ZONE 3 75 112" BM SP 99 1/2" BM SP 75 BM SP 99 1/2" BM SP 18" TO 35' N/A 18" TO 41" N/A 21 TO 47° 18" TO 35° 19° TO 55' 18' TO 41° 26" TO 58' 18" TO 41° 22" TO 64" 18' TO 49° 18" TO 30° N/A 18" TO 35" N/A 18' TO 42" 18" TO 30° 18° TO 50" 18" TO 35° 18" TO 52' 18' TO 40" 18" TO 61 18' TO 47" 18' TO 42' 18" TO 30" 18° TO 50" 18" TO 35° Notes Set -Up Manual Page 23 DETAIL "A" O‘ INSTALL ANCHORS 11 IMO" AND STRAPS: STRAP ANGLE 23 TO47 @WIND ZONE 22 TO 51 WIND ZONE 3 ANCHOR INSTALL HURRICANE STRAPS (VERTICAL DIAGIONAL) PER DETAIL "A" ONLY AT AREA'S WHERE ANCHOR STRAP INSTALLATION DIRECTLY UNDER SIDEWALL IS NOT POSSIBLE DUE TO CUT FLOOR AT ENDS (SKEWED CORNERS) OR RECESSED ENTRY AT SIDEWALL 1 Vertical ties are required in addition to frame tiedowns. Frame tledowns and anchors are not provided. 2. Steel anchoring equipment exposed to the weather shall be protected with at least 0.30 oz. of zinc per square foot of steel. 3. Anchoring equipment shall be capable of resisting an allowable load of 3150# and should be certified by a registered Professional Engineer or Architect to resist these specified forces in accordance with procedures in ASTM standard specification D3593 -91 Standard Spec ification For Strapping Flat Steel And Seals. 4 Anchors should be certified for these conditions by a Professional Engineer Architect, or a nationally recognized testing laboratory as to their resistance,based on the installed angle of the diagonal tie and /or vertical tie loading and angle of anchor installation, and type of soil in which the anchor is to be installed. 5. Ground anchors should be installed to their full depth, and embedded below the frost line, and be at least 12° above the water table. 6. Tiedowns must start no more than 2' -0" from each end of unit (i.e. open end anchorage). 7 Protection shall be provided at sharp corners where the anchoring system requires external straps or cables. 8. In all cases, no exposed part of anchoring system shall protrude past edge of floor Anchor may be located within 6" max. in from edge of floor 9. Design based on 75 -1/2° to 99 -1/2" I-beam spacing and a maximum sidewall height of 8' -0" FIGURE 5.12 LONGITUDINAL TIEDOWN STRAPS AT FRONT AND REAR OF THE HOME WIND ZONE 1 Only homes at length noted below or less would require longitudinal straps. Single section homes. 52' long or less would require longitudinal straps. Double section homes. 55' long or less would require longitudinal straps. Double section homes with hinged trusses. 63' long or less would require longitudinal straps. Triple section homes: 58' or less would require longitudinal straps. (lengths noted above are actual size and do not reflect the length of the hitch) I Locate straps no more than 1 foot from either side of main I- beams. I Double section longitudinal strap reg. WIND ZONE 2 AND 3 All homes in wind zones 2 3 would require longitudinal straps. Locate straps no more than 1 foot from either side f main I -beam Single section longitudinal strap req. I I f ffI ID I fl I Triple section lonaitlainal strap rea,. Locate straps no more than 1 foot from either side of main I -beams (Typical). Locate straps no more than 1 foot from either side of main I- beams. la I Li la I Double section longitudinal strap req. Locate straps no more than 1 foot from either side of main I- beams. (TYPICAL) Notes: 1) Longitudinal tie -downs are in addition to diagonal tie downs at the sidewalls. Longitudinal straps should be installed at front and rear of all homes at each I -beam location per above details. 2) Longitudinal anchor must be rated for 3150# (design load) at wind zone 1 2 and 3700# (design load) at wind zone 3 (exception 14' single section and 28' double section homes with 7' ceiling height may use 3150# anchor system at wind zone 3 area's) Anchor should be certified for these conditions by a professional engineer architect or a nationally recognized testing laboratory as to their resistance, based on the installed angle and type of soil in which the anchor is installed Steel anchoring equipment exposed to the weather shall be protected with at least 0 30 oz. of zinc per square of steel 3) Ground anchors must be installed to their full depth and embedded below the frost line and to be at least 12' above the water table 4) Care must be taken at sharp edges when tie down straps are connected to framing members Sharp edges could cause premature failure of the straps Installtion of thick rubber or "U' shape steel between the tie down strap and the frame is one method to protect the sharp edges Set -Up Manual Page 24 I I I Locate straps no more than 1 foot from either side of main I- beams. Single section longitudinal strap rea,. I I CI ```tt tp tt■ e sti/ c^ a CS C Triple section longitudinal strap `g2i� �q,T,� Ground anchor See note 2. Main I -beam Tiedown strap Ground level v �J /V Measure height 'H' Pluue uiichet ulna distance approximately equaling to 2 x H. Longitudinal strap installation detail. t ar° 4 W o 3 4-rn OF ",,,'O? 11. t t Front or rear of the unit FIGURE 5 13 -FLOOR FASTENING AND TIE DOWN REQUIREMENTS FOR WIND ZONE 2 3 AT MARRIAGE WALLS VERTICAL TIES FACTORY INSTALLED AT REQUIRED SPACING ANCHOR L 12" I 12" 2" ANGLE (EACH SIDE) WHEN SPECIFIED IS ON OPPOSITE SIDE OF PIER AT COLUMN NOTE: POSITIONING OF ANCHORS FROM EACH OTHER TO BE PER ANCHOR INSTRUCTIONS. ALT #1 MARRIAGE LINE STRAP DETAIL (SEE NOTE #2) FASTEN FLOORS TOGETHER USING 3/8 "x3" LAG SCREWS OR 3/8 "x5" LAG SCREWS, TOED. SPACE LAGS 16" 0/C (MAX) AT WIND ZONE 2 AND 14" 0/C (MAX) AT WIND ZONE 3 PRE -DRILL FOR LAGS AND STAGGER LOCATIONS. COLUMN STUD `ANGLE (EA. HALF) GRADE GRADE ANGLES COLUMN 3150# MIN. ANCHOR ANCHOR SEE DETAILS BELOW f- BOTTOM PLATE FACTORY INSTALLED 0.035" X 1 -1/4" HURRICANE STRAP RIM JOIST I I ti I SEE FIGURE 5.4 FOR FASTENING AT ROOF FASTEN ENDWALLS TOGETHER AT MARRIAGE LINE USING #8x3" SCREWS, 8" 0/C (MAX) AT WIND ZONE 2, 5-1/2" 0/C (MAX) AT WIND ZONE 3. MAY BE TOED. COLUMN STUD SEE TABLE 4.1 FOR TYPICAL PIER 4• CONSTRUCTION a Set -Up Manual Page 25 WHEN HURR. STRAP IS REQD ON EA. HALF AT SAME ANCHOR LOCATION, BOTH STRAPS MAY CONNECT TO ONE DOUBLE HEADED ANCHOR. MARRIAGE LINE STRAP DETAIL ONLY ONE SECTION OF HOME IS SHOWN FOR CLARITY NOTES 1 MARRIAGE WALL ANCHORS TO BE RATED AT 3150# MINIMUM CAPACITY (4725# ULTIMATE). 2. OPTIONAL ANGLES OR 1- 1/2 "x1- 1/2"x11ga. (MIN) STEEL ANGLE WITH TWO (2) 7/16" DIA. HOLES 3/4" MINIMUM FROM EACH END AND 2' TO 3" BETWEEN HOLE CENTERS. ANGLE IS LAGGED TO CENTERLINE JOIST WITH (2) 3/8"x3 -1/2" LAGS. MAXIMUM OPENING AT ZONE 2 FOR 1 SET OF ANGLES MAXIMUM OPENING AT ZONE 3 FOR 1 SET OF ANGLES 1T-8' IF OPTIONAL ANGLES ARE USED, ANGLES ARE REQUIRED AT ALL COLUMN LOCATIONS. GRADE SEE FIGURE 5.11 FOR EXTERIOR TIE DOWNS AND ANCHOR DETAILS 1144 11 RIM JOISTS GRADE 1.1{11\ 12/1ad16 ANCHOR COLUMN STUDS ALT #2 MARRIAGE LINE STRAP DETAIL (SEE NOTE #2) Exterior Siding 5.7 PROTECTION OF WINDOWS SLIDING GLASS DOORS BY HOME OWNER For homes designed to be located in Wind Zones 2 3 the homeowner should install shutters or equivalent covering devices. It is strongly recommended that the home be made ready to be equipped with these devices with the following recommended methods: a) Window clips Optional aluminum clips may be provided with certain windows. The clips are designed to hold the protective plywood in place If your home is equipped with this type of window instructions for attaching the plywood and the clips will be shipped with your home. For plywood type and attachments, follow the instructions provided to you by the window manufacturer If clip attachment and plywood specification are not provided, use Table 5.1 below for plywood and the figure shown below for a typical application of this type of protective covering. L MAXIMUM WINDOW SIZE 14 5' 24 5' 30 5' 36 5' 40' 46 5' 72' J 1 Wall studs Aluminum clips 3/8' APA rated ply 20/0 span rating 3/8' APA rated ply 24/0 span rating 5/8' APA rated ply 32/16 span rating 5/8' APA rated ply 40/20 span rating 7/8' APA rated ply 48/24 span rating 3/8' APA rated ply w /wood framing 3/8' APA rated ply w /wood framing Set -Up Manual Page 26 44; 1-044,7 y �P e� G, No. R FO m 1 (st ''F i ti NAt oo -►aen Plywood as per window manufacturer specifications b) Direct plywood attachment If your home is not equipped with any of the previous types of protective window covering provisions then the following instructions apply to your home. This type of wind storm protective window and door covering is plywood installed over the window and doors. Plywood is to be bolted to the window frame with a 0 19' dia. bolt with 5/8' washer and a common nut. The bolts are spaced 8' on center along the long sides of the window frame. Holes will have to be predrilled into the window frame Use plywood listed in table below for the application of this type of window covering For doors, sliding glass doors and windows without flange, remove mounting screws holding the door or window frame to exterior wall. Place the required plywood (from table below) over the door or window framing and fasten the plywood and framing back into the wall studs through the same holes in the door or window frame Use #8x3' screws 8' o c. for windows, and #8x4 screws 6' o c. for sliding glass doors. See Figure 5.14 for a typical application of this type of protective covering. TABLE 5.1 WIND ZONE 2 WIND ZONE 3 PLYWOOD TYPE REQUIREMENTS 3/8' APA rated ply 20/0 span rating 1/2' APA rated ply 32/16 span rating 5/8' APA rated ply 40/20 span rating 7/8' APA rated ply 48/24 span rating 3/4 APA rated ply 48/24 span rating 3/8' APA rated ply w /wood framing 3/8' APA rated ply w /wood framing See Figure 5.14 for wood framing construction FIGURE 5.14 PROTECTION OF WINDOWS AND SLIDING DOORS BY HOME OWNER 1X LUMBER #8 x 3° WOOD SCREWS 6" O.C. PLYWOOD FACE GRAIN PLYWOOD PER WINDOW SIZING CHART /ILJ' I PLYWOOD FACE G GRAIN 7 B DOOR SIZE SEE TABLE 5.1 N j .019 diameter bolt with 5/8" washer and common nut, at 8" o.c. (maximum) Wind Zone 2 6" o.c.(maximum) at Wind Zone Window -3. Place washer between bolt head and Size, 1 x lumber See Table Window frame 5.1 N 1 x lumber (any grade SPF) ,SECTION N Notes: 1) 3/8" plywood APA rated exterior sheathing with 20/0 span rating 2) Locate plywood seam over 2 x 4 member 3) Fasten plywood to 2 x framing members with full PVA white glue and 6d nails or #8 x 2' screws 6' o.c. all around Set -Up Manual Page 27 Plywood from Table 5.1 2 x 2 ANY GRADE, FASTEN TO 2 x 4'S W /2-8d NAILS EACH INTERSECTION 2 x 4 #2 SPF 16" O.C. LAID FLAT (REQUIRED FOR 46.5" OR LARGER WINDOWS) #8 x 3 1/7 WOOD SCREWS 6 "O.C. INTO la RECEIVING MEMBER _JI PLYWOOD FACE GRAIN DOOR FRAME #8 x 3" WOOD SCREWS @6 "O.C.� KNOB FRAMING I I SEE NOTES BELOW BOX OUT FOR ANY PROTRUSIONS ON DOOR SECTION AA ..,140,,fki-04.„,, oilminmt• �G \STEq S� Q N( 60900419 9F STATE p /30/9 ,c 01, /41% 1ONA1. E 6. Chapter 6 Installation of Optional Features 6.1 Awnings And Carports. Choose free standing products with columns to support their weight. 6.2. Accessory Windows. Install accessory windows or components with the installation materials supplied, and follow the manufacturer's installation instructions. 6 3 Miscellaneous Lights And Fixtures. NOTE: Circuits must be turned off to eliminate the risk of shock. Some exterior lights, ceiling fans and chain -hung fixtures may not yet be installed when the home is delivered. All of these fixtures must be grounded by a fixture- grounding screw or wire. For chain hung fixtures, use both methods. When fixtures are mounted on combustible surfaces such as hardboard, install a non combustible ring to completely cover the combustible surface exposed between the fixture canopy and the wiring outlet box. If siding has not been installed at a fixture location, remove the outlet box and install the siding with a hole for the outlet box. Then reinstall the outlet box and proceed as for other fixtures. 6 3 1 Exterior Lights. Remove the junction box covers and make wire -to -wire connections using wire nuts. Connect wires black to black, white to white and ground to ground. Caulk around the base of the light fixture to ensure water tight seal to the sidewall. Push the wires into the box and secure the light fixture to the junction box. Install the light bulb and attach to the globe Refer to Figure 6.1(a). 6 3.2. Ceiling Fans. Follow manufacturer's installation instructions. To reduce the risk of injury install ceiling fans with the trailing edges of the blades at least 6'4 above the floor (see manufacturers instructions) If no instructions are available, connect the wiring as shown in Figure 6 1(b) (max. 35# ceiling fan) FIGURE 6.1 INSTALLATION OF EXTERIOR LIGHTS W re nut a) Exterior Light Fixture Ground Wire Junction Box Color Coded Wires Ceiling Box Color Coded Wires Ground Wre Wire nut eiling Non combustible Ring l if required) Ground Strap 6 3 3 Whole House Ventilation. Your house is equipped with one of the following to introduce outdoor air to interior environment. A) Fresh air through furnace. (Philips Ventline) How it works: When the furnace air circulator is ON a negative pressure (suction) is created in the furnace plenum. This suction draws in fresh air which is mixed with the return air from the room, and distributed through the home duct system. The fresh air supply to your home may be energized at any time by switching the furnace control (or thermostat control, if so equipped) to ventilation. B) Fresh air by an exhaust fan. How it works: Inside air is exhausted outside by a mechanical fan allowing fresh air in through the louvered grill installed in exterior wall. Exhaust fan is operated by a manual switch. 6 4 Telephone And Cable TV CARELESS INSTALLATION OF THE TELEPHONE AND CABLE TELEVISION LINES MAY BE HAZARDOUS. The walls and floors of your manufactured home contain electrical circuits, plumbing and duct work. Avoid contact with these home systems when drilling through and placing cables within these cavities. Only trained professionals should handle such work. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. Figure 6.2 shows one procedure for telephone crossover connections in multi- section homes. FIGURE 6.2 TELEPHONE WIRING FOR MULTI SECTION HOMES Fixture Mounting Screw Fixture Ground Wire b) Chain hung fixture or ceiling fan (35# max.) Set -Up Manual Page 28 4 Cond. 24 Ga. Phone Cable Bottom Red UR Scotch Lock B B Connector (TYP) Notes: 1. Connect blue to blue, red to red, yellow to yellow, and green to green. 2. Do not strip the individual wires. 3. Insert the same color wires into the connector then using channel lock pliers, press the round portion to make the connection. 7 Chapter 7 Preparation of Appliances 71 Clothes Dryer Vent. Your clothes dryer must exhaust to the exterior of the home, or of any perimeter skirting installed around it, through a moisture -lint exhaust system, as shown in Figure 7 1 IMPORTANT DO NOT LET THE EXHAUST SYSTEM END UNDER THE HOME WHERE EXCESS MOISTURE OR FLAMMABLE MATERIAL CAN ACCUMULATE. Install a flex duct after the home is set up at the site. The access for the dryer vent is located under the home in the bottom board at the dryer location (bottom board is taped and marked with paint or colored tape for access). Hold the duct in place with metal straps spaced 2' on center secured to the bottom of the floor joists or frame. Vent openings are located in either the wall or the floor After the duct is installed, seal the openings, both inside and outside. Follow the dryer manufacturer's instructions for installing the exhaust system. If your home did NOT come equipped for a gas dryer remember that installing one requires substantial alteration to the home. You must provide gas supply piping and adequate venting as specified by the gas dryer manufacturer Only a trained and experienced person should install a gas dryer Cutting major structural elements (such as rafters or floor joist) to allow for gas dryer installation is not permissible Home manufacturer is not responsible for any weakening of the home's structural soundness resulting from dryer installation. NOTE. Some dryer manufacturers require that metallic duct be connected to the dryer and vented through floor and or sidewall. 7.2. Comfort Cooling Systems. Only qualified personnel may install any comfort cooling system not provided with the home. Follow the manufacturer's installation instructions and conform to all local codes. 7.2.1 Air Conditioners. The air distribution system of this home has been designed for a central air conditioning system. Equipment you install must not exceed the rating shown on the home's compliance certificate. Set -Up Manual Page 29 The home's electrical distribution panel may contain optional factory installed circuits (Figure 7.2) for air conditioning. The maximum full load amperes draw for the desired air conditioning unit must not exceed the circuit rating shown. On the other hand, electrical circuits within the home may NOT have been sized for additional load or non factory- installed air conditioning and a separate outside electrical supply may have to be provided. Any field- installed wiring beyond the junction box must include a fused disconnect located within sight of the condensing unit. The maximum fuse size is marked on the condenser data plate. Local codes will determine the acceptability of the air conditioning equipment, rating location of disconnect means, fuse type branch circuit protection, and connections to the equipment. A coil air conditioning units must be compatible and listed for use with the furnaces in the home. Follow the air conditioner manufacturer's instructions. If a remote (self- contained, packaged) air conditioner (cooling coil and blower located outside the home, Figure 7 3) is to be connected to the heating supply duct, install an automatic damper between the furnace and the home's air duct system, and another between the remote unit and the home's air duct system. Secure the duct system leading from the remote unit to the home and do not allow it to touch the ground. Insulate ducts with material of thermal resistance (R) no less than 4 and a perm rating of not more than 1 perm. Connect the duct carrying air to the home to the main duct at a point where there are approximately as many registers forward of the connection as there are to the rear Locate the return air duct in the center of the home. Do not cut or damage floor joists. Return air and supply ducts are sized to fit between floor joists. Replace insulation removed during the installation, and seal the bottom board around the duct connection. Direct all condensation runoff away from the home by connecting a hose to the equipment runoff outlet or other means specified by the equipment manufacturer 7.2.2. Heat Pumps. Install heat pumps according to the heat pump manufacturer's installation. 7.2.3 Evaporative Coolers. Install a roof mounted cooler following the manufacturer's instructions. 7 3 Fireplace Chimneys And Air Inlets. Fireplaces require on -site installation of additional section(s) of approved, listed chimney pipe, a spark arrestor and a rain cap assembly See Figure 7 4 7 3.1 Minimum Extensions Above Roof To assure sufficient draft for proper operation, extend the finished chimney at least 3' above the highest point where it penetrates the roof and at least 2' higher than any buiilding or other obstruction located within a horizontal distance of 10' If the site has obstructions extending higher than the home's peak within 10' of the chimney the installer may have to provide an additional section of chimney pipe if required by local codes. 7 3.2. Required Components. The required components of a correctly installed chimney are as shown in Figure 7 4 FIGURE 7 1 DRYER EXHAUST SYSTEM Dryer dropout tube Flexible Duct Installed at Site CAUTION: INSTALLATION OF THE EXHAUST SYSTEM MUST BE IN ACCORDANCE WITH THE DRYER MANUFACTURER'S INSTRUCTIONS. 7 3 3. Assembly And Sealing Sequence. Assemble and seal your fireplace chimney in accordance with the fireplace manufacturer's instructions supplied with the home. Avoid cutting any roof trusses or floor joists when installing chimney pipes or combustion air intakes. Carefully seal all roof penetrations to avoid leakage. Periodic inspections and resealing of all roof penetrations are required. 7 3.4 Combustion Air Duct Inlets. Combustion air intake ducts end just below the bottom covering of the floor You must extend them to the outside when your home has a basement or crawlspace. These added ducts are not supplied, but may be purchased at your local hardware store. The fireplace manufacturer's instructions for installing combustion air ducts are in the fireplace or with the chimney parts. Do not allow the combustion air inlet to drop material from the hearth beneath the home. Locate its inlet damper above expected snow level, as shown in Figure 7 4 7 4 Range, Cook Top And Oven Venting. If your home is equipped with a combination (cooktop) range /grill or oven that contains its own exhaust system, route the exhaust so that it does not exhaust under the home. Connect flexible metallic duct between the elbow protruding from the floor and the termination fitting, and support it according to the manufacturer's installation instructions. Set -Up Manual Page 30 7 5 7 Exhaust hood or equivalent with damper Exterior wall CAUTION: THIS EXHAUST SYSTEM MUST NOT TERMINATE UNDER THE HOME. Exhaust hood or equivalent with damper FIGURE 7.2 OPTIONAL FACTORY INSTALLED AIR CONDITIONING CIRCUITS DISTRIBUTION PANELBOARD Da JUNCTION BOX CONDUIT FLEXIBLE DUCT SHALL NOT BE IN CONTACT WITH THE GROUND NOTE: REFER TO N.E.C. AND AIR CONDITIONING INSTRUCTIONS FOR INSTALLATION REQUIREMENTS. DUCT FLEXIBLE DUCT SHALL NOT 1 BE IN CONTACT WITH THE GROUND ITEMS BELOW LINE FIELD PROVIDED AND INSTALLED. FUSED DISCONNECT REMOTE CONDENSING UNIT 7 1TEM T T ETEIT' i �IIE, =11 OT �I�„ I�IIE FIGURE 7.3 TYPICAL INSTALLATION OF SELF CONTAINED OR AIR CONDITIONING EQUIPMENT REMOTE AIR CONDITIONING OR HEATING EQUIPMENT MULTI SECTION DUCT SINGLE SECTION Set -Up Manual Page 31 Note: Electrical connections made to energize air conditioning equipment should be made only by qualified personnel. The completed installation must conform to Article 440 of the National Electric Code and applicable local codes. When the electrical connection is made at the junction box, the field installation wiring beyond the junction box must incorporate a disconnect (sized in accordance with NEC Article 440) located within sight of the condensing unit. The acceptability of all air conditioning equipment and its installation are to be determined by the local inspection authorities. AIR CONDITIONING OR HEATING EQUIPMENT USE ADEQUATE DUCT SUPPORT AT LEAST EVERY 10' TO PREVENT GROUND CONTACT MINIMUM CLEARANCE TO GROUND TO BE 4° DUCT I /I AIR CONDITIONING OR HEATING EQUIPMENT FIGURE 7.4 FIREPLACE CHIMNEY AND AIR INTAKE INSTALLATION 3 FOOT MINIMUM v ROUND -TOP ASSEMBLY -RAIN CAP SPARK ARRESTOR CLOSED I IIIIIIIIIIIIIIII_I11111� CHIMNEY CAP ADAPTER TRIPLE WALL PIPE STORM COLLAR FLASHING PUSH DOWN STORM COLLAR FIRESTOP THIMBLE FLASHING DAMPER HANDLE OPEN 7/ I I I III I I I I I I I I I I I I I_I I t_ -AIR INLET DAMPER HANDLE Set -Up Manual Page 32 TRIM WITH SHEET -METAL SHEARS IF IT IS \J DIFFICULT TO MAKE FLASHING LAY FLAT ON ROOF CAULKING ABOVE SNOW LEVEL OVER BASEMENT OR CRAWL SPACE INSTALLATION 7.5 WATER HEATER Note. Your Water Heater is equipped with a pressure and temperature relief drain and a separate drain for the pan under the water heater These drains are extended to the bottom of your home upon final installation These drain pipes MUST be directed to exterior of home. In case of installation of your home on a basement, extend the drain down to your basement drain Refer to your water heater installation manual for additional information 7 6 WHOLE HOUSE VENTILATION. Your home is equipped with a system to introduce outdoor freshness to interior environments It works in conjunction with the furnace blower and existing duct system and is able to work independently when the heating and cooling system is off Fresh air is a cost effective way to substantially improve air quality and help control attic condensation in your home. It is encouraged to operate the WHOLE HOUSE VENTILATION system whenever the home is occupied. How it works. The home's Thermostat is the control device for selecting continuous Whole -House Ventilation When the Thermostat is in the 'WHOLE -HOUSE VENTILATION' position the unit blower will operate continuously independent of COOL or HEAT modes When the furnace blower is operating, a negative pressure (suction) is created in the furnace plenum This suction draws in fresh outdoor air which is mixed with the homes return air then distributed through the home duct system When HEAT or COOL modes are selected, the fresh outdoor air and home return air are conditioned prior to being distributed throughout the home 8 Chapter 8 Utility System Connection and Testing 8 1 Proper Procedures. Consult local, county or state authorities before connecting any utilities. Only qualified service personnel, familiar with local codes and licensed where required, should make utility connections and conduct tests. 8.2. Water Supply 8.2.1 Maximum Supply Pressure and Reduction. The water systems of your home were designed for a maximum inlet pressure of 80 psi. If you are located in a water district where the local water supply pressure exceeds 80 psi, install a pressure reducing valve. 8.2.2. Connection Procedures. 8.2.2.1 To Supply Mains. Connect the home's water system to the water source through the inlet located under the house, usually below the water heater compartment. A tag on the side of the home marks its location. The connection is via a single 3/4 inch inlet beneath the home. A master shut -off full flow valve must be installed in the water supply line adjacent to the home, this valve should be a full port gate or ball valve with threaded or solder joints. After removing the aerators from all the faucets, open all the faucet valves and allow the water to run for 15 minutes. This should remove any foreign particles left in the line that might cause an unpleasant taste or become lodged at faucet washers and cause dripping faucets. 8.2.2.2. Remove the shipping caps from the crossover water line connectors, provided with the home, and install as shown (see Figure 8.2). 8.2.3 Freezing Protection. 8.2.31 Necessity In areas subject to subfreezing temperatures, protect exposed sections of water supply piping, shut -off valves and pressure reducers, and pipes in water heater compartments with uninsulated doors, from freezing. Otherwise, burst pipes and costly damage may result. 8.2.3.2. Use Of Heat Tapes. Heat tapes (either automatic or non automatic) can protect exposed plumbing from freezing. USE ONLY HEAT TAPES LISTED BY A NATIONALLY RECOGNIZED TESTING LABORATORY FOR USE WITH MANUFACTURED HOMES AND INSTALL THEM ONLY IN ACCORDANCE WITH THE MANUFACTURER'S INSTRUCTION. Plug the 3- wire, grounded cordset of the heat tape into the outlet under the home near the water supply (Figure 8 1). Set- Up Manual Page 33 FIGURE 8.1 TYPICAL WATER CONNECTION WARNING! HEAT TAPE RECEPTICAL IS NOT GFCI PROTECTED. DO NOT USE THIS OUTLET FOR ANY CONNECTION EXCEPT THE HEAT TAPE. WRAP WITH HEAT TAPE IF NECESSARY FOR LOCAL FREEZING CONDITIONS. INSTALL HEAT TAPE IN ACCORDANCE WITH MANUFACTURER'S INSTALLATION INSTRUCTIONS. HEAT TAPE IS TO BE LISTED OR APPROVED FOR MANUFACTURED HOME USE. FIGURE 8.2 TYPICAL WATER LINE CROSSOVER HOLES IN SIDE RAILS II P99499999S' N 11 I III 11 11 11 i9994999999M9999ff MASTER SHUT -OFF VALVE TO HEAT TAPE RECEPTACLE UNDER HOME N FLOOR INSULATION INSPECTION COVERS ALLOW CONNECTION TO BE MADE AND INSULATED AFTER THE TWO HALVES ARE SET UP AND BLOCKED CAUTION: If freezing conditions exist, wrap water connector with insulation. Use water connectors supplied by manufacturer where applicable. 8.2.3 3. Freezing Protection for Unoccupied Homes. If the home is to be left unheated in cold weather drain the water lines and blow them clear with compressed air to prevent damage from freezing. 8.2.4 Testing Procedures. Even though the water system was tested at the factory it must be rechecked for leaks at the installation site. Close all water faucets, spigots and stool tank float valves, and use the following procedure 8.2.4 1 Hydrostatic. Be sure the water heater tank is full of water Pressurize the system with water at 100 psi, and then isolate it from the pressure source. The system must hold this pressure for at least 15 minutes without any loss. If the pressure falls off re- pressurize the system and locate and correct leaks. 8.2.5. Anti Siphon Frost -Proof Sill Cock (Faucet) All Materials Provided 8.2.5.1 Locate area on home for installation of faucet. 8.2.5.2. Remove access panel, cover etc. underside of home at this location. 8.2.5 3 Place putty tape material to back side of faucet (between mounting flange of faucet and home) 8.2.5 4 Position siding wedge between faucet and side of home. 8.2.5 5 Insert shaft of faucet through hole provided in sid of home from outside. 8.2.5 6 Position faucet so the outside spout is pointing down and in a slightly downward angle to the outside (so it will drain properly) 8.2.5 7 Secure faucet to side of home with two (2) #8 or #10 wood screws (provided) Make sure that putty tape is between faucet mounting flange and side of home to provide weatherproof installation. 8.2.5 8 Remove plug from end of factory installed tubing. 8.2.5 9 Thread on end of factory installed tubing to end of faucet tightly 8.2.5 10 Pressurize water tubing system with air to 100 PSI and hold for 15 minutes. Check field installed connection at exterior faucet. 8.2.5 11 Remove 100 PSI air from system and fill with on- site water and again check field installed connection for water leak. Replace access panel, cover etc. making sure the insulation is positioned between faucet/tubing and access panel cover 8 3. Drainage System. 8.3.1 Assembly And Support. If portions of the drainage system were not installed at the factory all materials and diagrams required to complete it have been shipped as loose items in the home. Assemble the drainage system following these specific instructions and diagrams. Start at the most remote end and work toward the outlet, supporting the piping with temporary blocking to achieve the proper slope (see Paragraph 8 3.2) When the entire system has been completed, install permanent drain line supports at 4 on center as shown in Figure 8 3 8.3.2. Proper Slopes And Connector Sizes. Drain lines must slope at least 1/4 fall per foot of run unless otherwise noted on the schematic diagram (see Figure 8 4) Exception: 1/8' fall per foot is allowed when a cleanout is installed at the upper end of the run. Connect the main drain line to the site sewer hookup using an approved elastomer coupler (Figure 8 5). e Set Up Manual Page 34 8.3 3. Crossovers. Connect multi- section home drain line crossovers as shown in Figure 8 6 8.3 4 Solvent Welding Procedures. The solvent cement used to connect drain lines must be compatible with the pipe installed in the home. Follow the manufacturer's instructions on the container 8.3 5 Protection From Freezing. Fittings in the drainage system subject to freezing, such as P -traps in the floor have been insulated. Replace this insulation if removed during assembly or testing. Insulate drain lines installed below the bottom board in areas subject to freezing as shown in Figure 8.7 If the home is to be left unheated in cold weather pour an approved antifreeze into P traps at all fixtures and stools. 8 3 6 Flood Level Test Procedure. You must conduct a flood level test on the completed drainage system before connecting it to the site sewer With the home in a level position, all fixtures connected, and all tub and shower drains plugged, connect the drainage piping system to the site water inlet and fill the system with water to the rim of the toilet bowl through a higher fixture. Release all trapped air Allow the system to stand at least 15 minutes. Check for leaks. Drain the system. Plug all fixtures, sinks, showers and tubs and fill with water Release the water in each fixture simultaneously to obtain the maximum possible flow in drain piping. Check all P -traps and the drain system for possible leaks. Repair any leaks and retest. 8 4 Gas Supply 8 4 1 Type Of Gas System Furnished With Home. All gas appliances in this home including the heating system, are equipped for natural gas. If LP gas is to be used as the gas supply instead, a qualified service person must convert the appliances to LP gas following the instructions provided by each appliance manufacturer 8 4.2. Proper Supply Pressure. THE GAS PIPING SYSTEM IN YOUR HOME HAS BEEN DESIGNED FOR A PRESSURE NOT TO EXCEED 14 OF WATER COLUMN (8 OZ. OR 1/2 PSI) IF GAS FROM ANY SUPPLY SOURCE EXCEEDS OR MAY EXCEED THIS PRESSURE, YOU MUST INSTALL A PRESSURE REDUCING VALVE. To operate gas appliances safely and efficiently do not exceed the design pressure limitations. For natural gas systems, the incoming gas pressure should remain between 6' and 8' of water column. For LP gas systems, the pressure should lie between 12' and 14 of water column 8.4 3. Orificing For Specific Gases. SPECIAL ORIFICES AND REGULATORS ARE REQUIRED FOR EACH KIND OF GAS AND AT ALTITUDES ABOVE 2,000 FEET SEE THE INSTRUCTIONS ACCOMPANYING EACH GAS BURNING APPLIANCE FOR MODIFICATION INSTRUCTIONS BEFORE MAKING ANY CONNECTIONS TO THE SITE SUPPLY CHECK THE INLET ORIFICES OF ALL GAS APPLIANCES TO ENSURE THEY ARE CORRECTLY SET UP FOR THE TYPE OF GAS TO BE SUPPLIED 8 4 4 Crossovers. Install the gas line crossover in multi- section homes as shown in Figure 8.8 before performing any system tests or connecting the system to the gas supply All crossovers and fittings must be listed for manufactured housing exterior use and be properly sized. Do not use tools to connect or remove the flexible connector quick disconnect. Flex connector with shut off valve when used must be listed for outside use. Shut off valve (nondisplaceable rotor type) must conform to ANSI Z.21 15 1992. 8.4 5 Testing Prior To Connection To Mains. Even though the gas system was tested at the factory it is essential that it be rechecked for leaks at the site DO NOT APPLY PRESSURE IN EXCESS OF THOSE SPECIFIED BELOW OR YOU MAY DAMAGE GAS VALVES AND /OR PRESSURE REGULATORS Conduct the following test prior to any gas line connection to main supply hook up 8.4 5 1 Test Of Gas Appliance Connections. Close all gas equipment controls and pilot light valves according to the individual gas equipment manufacturer's instructions. Assure that gas shut- off valves for all gas equipment are in the OPEN position. Attach a pressure gauge calibrated in ounces at the home gas inlet. Pressurize the system with air to at least 6 oz. and no more than 8 oz. Check all gas shut -off valves and flex line connections to valves and appliances for leaks, using soapy water or bubble solution. DO NOT BUBBLE CHECK BRASS FITTINGS WITH SOLUTIONS CONTAINING AMMONIA. Repair any leaks found and retest. Close all equipment shut -off valves upon completion of testing 8.4 6 Connection Procedures. Inspect gas appliance vents to ensure they have been connected to the appliance and make sure that roof jacks are installed and have not come loose during transit. Have the gas system connected to the gas supply Set -Up Manual Page 35 only by an authorized representative of the gas company 8 4 7 Gas Appliance Start Up Procedures. One at a time, open each equipment shut -off valve. Light pilots and adjust burners according to each appliance manufacturer's instructions MAKE SURE THE WATER HEATER IS FILLED WITH WATER BEFORE LIGHTING IT'S PILOT Check the operation of the furnace and water heater thermostats and set them to the desired temperatures. 8.5 Heating Oil Systems. Homes equipped with oil burning furnaces must have their oil supply tankage and piping installed on site. These items are not supplied with your home. Consult the oil furnace manufacturer's instructions for proper pipe sizing and installation procedures. ALL OIL STORAGE TANK AND PIPING INSTALLATIONS MUST MEET ALL APPLICABLE LOCAL REGULATIONS AND SHOULD BE MADE ONLY BY EXPERIENCED QUALIFIED PERSONNEL. 8 6 Electricity A large enough power supply must be available at the site An inadequate power supply may result in improper operation of and possible damage to, motors and appliances. It may also increase your electricity costs. The current rating in amperes of your home can be found on the tag located outside next to the feeder or service entrance and also on the electrical distribution panel. 8 6 1 Description And Rating Of Housing Wiring. Your home is designed for connection to an electrical wiring system rated at 120/240 volt AC PROPER AND SAFE CONNECTION DEPENDS ON THE TYPE OF SUPPLY SYSTEM YOUR HOME IS EQUIPPED WITH The connection to this home requires feeder wiring at the site. The following paragraphs describe the wiring and grounding of electrical feeders; if your home is equipped with a service meter base, skip directly to Section 8.6 3 4 8 6 1 1 Proper Feeder Wiring And Junction Box Material And Size. The main breaker and the label on the electrical distribution panel give the feeder current capacity and amperes. Using this information, determine the required feeder size from the tables at Figures 8 9 and 8 10 These sizes are based on an ambient temperature of 86 F and do not take voltage drop into consideration. 8.6 1.2.Overhead Feeders. Homes equipped with overhead (mast weatherhead) feeder entrances contain all necessary conduit to the electrical distribution panel. However you must install feeder conductors (not provided) on site. Refer to Figure 8 9 8.6 1 3. Underside Feeders. Homes with an under the -floor entrance come with a permanently- attached conduit raceway that runs from the electrical distribution panel to a point under the floor Install an approved conduit panel to a point under the floor Install an approved conduit fitting or junction box at the termination point. Refer to Figure 8.10 8.6.2. Grounding Of Homes With Feeder Connections. 8 6.2.1 Necessity The home must be grounded properly to protect the occupants. The only safe and approved method to ground your feeder connected home is through the grounding bar in the electrical distribution panel. This bar grounds all noncurrent carrying metal parts of the electrical system at a single point. 8 6.2.2. Procedure. The ground conductor of the power supply feeder cable connects the grounding bar to a good electrical ground. Follow the feeder connection procedures described in 8 6 3 1 8 6 3.2, or -8 6 3.3 to achieve proper grounding. Insulate the grounded circuit conductor (neutral or white wire) from the grounding conductors (green wires) and from equipment enclosures and other grounded parts. Insulate neutral circuit terminals in the distribution panel board and in ranges, clothes dryers, and counter mounted cooking units from the equipment enclosure. Bonding screws, straps or buses in the distribution panel board or in appliances should have been removed and discarded at the manufacturing facility (Bonding screws, straps, etc. in appliances must be removed on appliances to be installed by persons other than the manufacturer) You may provide the required continuity of ground between sections of multi- section homes by bolting outriggers together When the outriggers or other overlapping metal joints of adjoining units are not bolted together on houses with shingle roofs and non- metallic siding install a ground wire connection between the chassis. This bonding connection is commonly made with a #8 AWG bare copper wire or other approved positive connection between parts (Figure 8.11) using approved grounding lugs with bolts, star washers and nuts, or self- tapping screws that are shipped with the home. 8.6.2.3. Unacceptable Methods Of Grounding Homes. Grounding to a rod, a water pipe, or through the home's hitch caster will not satisfy the important grounding requirement. NEVER USE THE NEUTRAL CONDUCTOR OF THE FEEDER CABLE AS A GROUND WIRE. DO NOT GROUND THE NEUTRAL BAR IN THE ELECTRICAL DISTRIBUTION PANEL. 8 6 3 Connection Methods. Connections should be made only by a qualified electrician. Connect homes equipped for 100 amp or greater service by one of the three following methods. Set- Up Manual Page 36 8 6.3 1 A Feeder Cord. Your home may be equipped with a permanently- connected 50 amp feeder cord stored in a compartment under the floor If so, it is ready to be plugged into a 5 amp, 3 -pole, 4 -wire, 120/240 volt grounding service receptacle after electrical tests have been completed (see 8.6.6) WARNING: MANY HOMES ARE EQUIPPED FOR 100 AMP OR GREATER SERVICE. UNLESS YOUR HOME IS EQUIPPED FOR ANY 50 AMP SERVICE, DO NOT ATTEMPT TO USE A FEEDER CORD OR 'PIGTAIL CONNECTION 8 6 3.2. Mast Weatherhead Feeder The routing, connection and support of the service drop must meet local codes. Homes equipped this way contain all necessary conduit to the electrical distribution panel. However feeder conductors (not provided) must be installed on site in accordance with Figure 8 9 If the masthead is located above the roof overhang, allow a minimum 8' clearance above all roof points the conductors pass over There are two exceptions to this rule: 1) The vertical clearance may be reduced to 3' if the roof has a minimum slope of 4 in 12; and 2) The vertical clearance may be reduced to 18' if no more than 4 of service -drop conductors pass above the roof overhang, and if they terminate at a through- the -roof raceway or approved support. A minimum clearance must also be provided from the final grade to the service -drop conductors. This measurement may vary from 10' to 18' depending on the types of traffic anticipated below the service drop (refer to the National Electric Code). Unless impractical, locate service heads above the point of attachment of the service -drop conductors and make them rain tight. If individual conductors do not extend downward, form drip loops. 8 6 3 3 Underside Junction Box Feeder A raceway from the main panel board to the underside of the home allows for installing an approved junction box or fitting, which must be used to connect it to the supply raceway (see Figures 8 10 and 8 12) Install properly -sized conductors from the main power supply to the panel board Refer to Figure 8.10 for conductors and junction box requirements. The homeowner or installer must provide the supply connection including the feeder conductors, junction box and raceway connectors. Protect conductors emerging from the ground from a minimum 18' below grade to 8' above grade, or to the point of entrance to the home. The distance measured from the top surface of a buried cable, conduit or raceway to the finished grade must meet minimum burial requirements outlined in the National Electric Code. Use a moisture -proof bushing at the end of the conduit from which the buried cable emerges. 8 6 3.4 Service Equipment Meter Base. Either an overhead or underground entrance may be provided. The exterior equipment and enclosure must be weatherproof and conductors must be suitable for use in wet locations. When a meter is provided on the home, connect the neutral (white) conductor to the system grounding (green) conductor on the supply side of the main disconnect. Refer to Figure 813 for typical meter base installation and on method of grounding the service equipment. The homeowner must provide the grounding electrode conductor(s). The grounding electrode shall be an 8' length of 1/2' diameter copper rod or 3/4' galvanized steel pipe. Drive it into the ground at least 12' below the surface and 2' from the foundation, or bury it horizontally in a 2 1/2' deep trench. Connect the grounding conductor wire to the grounding electrode with a grounding clamp For added protection homes with metal frames or siding should be connected to earth by means of an additional bonding wire to underground metallic water pipes, ground rings, additional ground rods, etc. to prevent buildup of hazardous voltages. 8 6 4 Crossover Connections. Refer to Figure 8 14 for typical crossover wiring connections, for multi- section homes (located along the centerline between sections) Crossover locations can be distinguished by metal junction boxes or access cover panels. Remove these panels and connect the enclosed wires as illustrated. Some crossover connectors plug together and do not require junction boxes. 8.6 5. System Test Procedures And Equipment. 8 6 5 1 Pre Connection Tests. Conduct both of the following tests before any electrical power is supplied to the home. 8 6 51 1 Circuit Conductor Continuity Conduct a continuity test by placing all branch circuit breakers and switches controlling individual outlets in the 'on' position. The test should give no evidence of a connection between any of the supply conductors (including the neutral) and the grounding circuit. You may use a flashlight continuity tester 8.6 5 1.2. Grounding Continuity Using a continuity tester test all noncurrent carrying metal parts to assure continuity to ground. The parts to be checked include: appliance enclosures, including fans; fixture enclosures and canopies; metal siding and roofs; metal water Set- Up Manual 8.6 5.2. Post Connection Tests. Conduct the following three tests after turning on the main circuit breaker and each individual circuit breaker CAUTION: Allow the water heater to fill completely before activatina the water heater circuit. Failure to do so will cause the water heater element to burn out. an event not covered by the warranty 8 6 5.2.1 Polarity And Grounding Of Receptacles. With receptacle and lighting circuits energized check the polarity and grounding of each 120 -volt receptacle and light socket using a polarity tester capable of determining an incorrect wiring configuration. A conversion device may be required to test various fixture bulb sizes and outlet configurations. Investigate any indication of reversed polarity open grounds or shorts and correct it. 8 6 5.2.2. Ground Fault Circuit Interruption (GFCI). Make certain that all receptacles requiring GFCI protection are in fact on the correct circuit(s) Check each ground fault circuit interrupter device by pushing the test button to determine if the power route to all receptacles requiring GFCI protection has been interrupted, and follow the manufacturer's instructions. Replace any GFCI that does not operate properly 8 6 5.2.3. Operational Checks. Check all light fixtures by placing a bulb in the socket and turning the switch on and off Using a pigtail light, check all 240 volt receptacles to determine if both legs of the circuit are powered. Check all 120 volt receptacles to be sure that each is operational. Switched receptacles require the switch to be turned on and off. It is not necessary to check appliances, but their power sources must be assured Failure of electrical wiring or fixtures requires repair and re- testing. Page 37 supply and gas lines; metal ducts (except foil covered insulated ducts); and the home's frame. On multi- section units, perform this test only after completing all electrical and bonding connections between the units. NOTE. Groundina is not reauired on the metal inlet of a plastic water system or on olumbina fixtures such as tubs. faucets. shower risers. and metal sinks when they are connected only to plastic water and drain oioina. FIGURE 8.3 DRAINPIPE SUPPORT METHODS Main stool drop N Two 16d nails into floor joist Drain pipe Minimum of 2 x 3 -inch lumber FIGURE 8.4 DRAINAGE SLOPES AND CONNECTIONS Shipping cap r 0 0 To sewer Two 16d nails Minimum of 2 x 3 -inch lumber Galvanized or aluminum strap Strap support '4 feet on center (2) 10d nails or 7/16 s2.5"a16ga. staples each side Second stool drop Shipping cap 2 Two 16d nails into floor joist Typical connecting pipe and fittings (not supplied by the manufacturer) Set -Up Manual Page 38 (2) 16- gauge, 7/16 x 2" staples each end (1 -inch lumber) or (2) 16d nails Drain FIGURE 8.5 CONNECTION TO SITE SEWER Galvanized or aluminum strap Galvanized or aluminum strap Approved elastomer coupler 7- 16d nails Field- installed, slope 1/4 inch per foot Site sewer hook -up Minimum of 1 x 3 -inch lumber Minimum of 2 x 3 -inch lumber (2) 10d nails or 7/16 x 2.5" x 16 ga.staples each side Support strap at maximum of 4-foot interals Note. Fittings in the drainage system that are subject to freezing such as P -traps in the floor have been protected with insulation by the manufacturer Insulation must be replaced if it is removed to gain access to the P -trap FIGURE 8.6 DRAIN LINE CROSSOVER CONNECTION DETAIL A Supplied shut-off valve (conforming to ANSI Z21 15 -1992 manually operated gas valve) (OR) Slope 1/4 inch per foot FIGURE 8.7 DRAIN LINE FREEZE PROTECTION memiDEB See Detail A FIGURE 8.8 TYPICAL GAS LINE CROSSOVER !I!�I�'■_Imununu 4/1 HOME ?ni uE[1:17 Support strap at maximum of 4- foot interals Stabilizer Floor joist_.„ 1` I, NOTE: Remove dust caps before connecting Flow Flow —O. Set -Up Manual Page 39 See Detail B Insulated Drain Line I -beam �Floorjoist Support —s Block k*-- Insulation R-4 Insulation ABS Drain tine Supplied crossover flex line (property listed and sized for outdoor use) amumq!lpmiE Illllllllllllllllllllllllllllllllllllllllllllllllm\ I Supplied crossover flex line (properly listed and sized for outdoor use) NOTE: Remove dust caps before connecting OCR?, �y ninmwnninliu llllllllllllllllllllllllllllllllllllllllllllfl fl0 Supplied, listed quick disconnect Cap and chain DETAIL B ABS Drain line Clamp type service head. NOTE Panel box is wired with the grounding system insulated from the neutral system Connect the grounding through a properly sized green colored insulated conductor to the service entrance equipment (meter base) located on or adjacent to the home Do not use a 3 wire feeder system that does not connect to the ground bar Electrical feeder utility service connection To service White Neutral entrance Black Power (Meter base) Black or red Power S Green ground Color coded conductor red, black, white d■ green. 118" Mina Roof line. v FIGURE 8 9 TYPICAL OVERHEAD FEEDER ASSEMBLY Bushing by others. Junction box, if required by others. See above chart for min. size. Color coded wires to distribution panel by others Bushing by others. FIGURE 8 10 TYPICAL UNDERSIDE FEEDER ASSEMBLY N I Main II Breaker I E U T R A L Electrical feeder sizing Main Junction Min size raceway I Feeder conductors breaker Box Conduit diameter Copper conductors sizes Aluminum conductors sizes size in min wit with panel size Copper Aluminum black red White Green black red White Green box (Inches) conductors conductors (Power) (Neutral) (Grounding (Power) (Neutral) Grounding) 100 amp I 10X10x41 1.25 1 1 5 1 #4 1 #4 1 #8 1 #2 1 #2 1 #6 125 amp 110x12x4I 1 5 1 2 I #2 I 1 #2 1 #6 I #1/0 1 #1/0 I #6 150 amp 110x12x4I 1 5 1 2 1 #1 I #1 I #6 1 #2/0 1 #2/0 I #4 200 amp. 12x12x41 2 1 2 1 #2/0 1 #1 1 #6 1 #4/0 1 #2/0 1 #4 Set -Up Manual Page 40 G R 0 U N D Ground to metal frame CAUTION Be sure to connect double section chassis together with bonding wire and lug Connect wire with screw terminal on each end to frame parts on each half of the double section home. Elec. raceway Connect wares of same color together with approved connectors, or hooked up direct. Flex electrical conduit with color -coded wires by others EXTERIOR METER PANEL BOX COMBINATION JUMPER GROUND BUS BAR CHASSIS BONDING WIRE GROUNDING LUG ON CHASSIS TO GROUNDING ELECTRODE FIGURE 8.11 MULTI SECTION FRAME BONDING GROUND CLAMP WITH SCREW FIGURE 8.12 TYPICAL UNDER CHASSIS FEED CONNECTIONS A. FLEX CONDUIT B. FEEDER CONDUCTORS C. JUNCTION BOX D. RACEWAY E. CONDUIT CONNECTOR F APPROVED ELECTRICAL CONNECTORS G. INSULATED BUSHING FIGURE 8.13 TYPICAL METER BASE INSTALLATIONS AND GROUNDING MAIN DISCONNECT MAIN PANEL ENCLOSURE 1 FLOOR X HALF GROUNDING ELECTRODE BONDED TO ENCLOSURE METER BASE NEUTRAL BUS BAR GROUND WIRE SHOULD BE THE SAME USED ON PANEL CONDUIT OR CABLE SERVICE MAIN PANEL L SERVICE ENTRY GROUNDING ELECTRODE OVERHEAD ENTRANCE FRAME PART U HALF FLOOR SERVICE DROP CONDUCTOR CLEARANCES AND ATTACHMENT SHALL BE PER NEC 230-24 AND 230 -26 Set -Up Manual Page 41 METER BASE MAIN PANEL L GROUNDING ELECTRODE UNDERGROUND ENTRANCE MAIN PANEL METER (-r* BASE GROUNDING ELECTRODE SERVICE HEAD STRAP CONDUIT ENTRANCE BELOW ROOF LINE FIGURE 8.14 ELECTRICAL CROSSOVERS Ground NM cable connector 120V Connectors from distribution panel board terminated in junction box. X 1 Junction Box Junction box Connectors from distribution panel board terminated in junction box Ground j Floor Decking 240V Branch circuit conductors, with sufficient length for crossover coiled in junction box Flexible conduit shipped loose for field installation. NM cable for branch circuits, with sufficient length for crossover coiled above access panel Junction Box Dado joint for NM cable wire protectors shipped loose for field installation I Access panels fastened to framing with screws. Words "elec access painted on panels. IN FLOOR ALTERNATE A (SIDE VIEW) THIS HOME MAY BE SHIPPED WITH ONE OR MORE PLUG -IN CONNECTORS. THESE CONNECTORS ARE TO BE SNAPPED TOGETHER ON SET -UP CONNECTORS WILL BE COLOR -CODED AND /OR TAGGED TO PREVENT MIXING OF CIRCUITS Black Connectors from distribution panel board terminated in junction box Set -Up Manual Page 42 Access to junction box inside home Factory installed wire protectors IN WALL ALTERNATE Hole provided for nm cable Nm cable for branch circuits, with sufficient length for crossover coiled above access panel TI\ Junction box Steel wire protection provided for field installation I 1 Access panels fastened to framing with screws. Words "elec access" painted on panels. IN FLOOR ALTERNATE B (SIDE VIEW) (PERIMETER TYPE FRAME) THE CONNECTORS ARE INTENDED FOR FACTORY OR ON -SITE INTERCONNECTION OF MODULES OR OTHER BUILDING COMPONENTS. THEY MAY BE CONCEALED OR SURFACE- MOUNTED AS DESCRIBED IN ARTICLES 545 -13, 550 -10(1) AND 551 16(A) OF THE NATIONAL ELECTRIC CODE. FIGURE 8.14 TYPICAL ELECTRIC CROSSOVERS THE WIRES ARE COILED UP UNDER THE SHIPPING SEAL. BEFORE THE UNITS ARE PULLED TOGETHER PLACE THE WIRES FROM 'U' HALF INTO JUNCTION BOX ON 'X' HALF WIRES WILL BE COLOR CODED AND /OR TAGGED TO PREVENT MIXING OF CIRCUITS. MAKE FINAL CONNECTIONS AFTER UNITS ARE PULLED TOGETHER. ALTERNATE ELECTRIC CROSSOVER CONNECT THE FLEX CONDUIT TO THE JUNCTION BOX ON THE 'X' HALF THEN MAKE THE WIRE CONNECTIONS USING APPROVED WIRE CONNECTORS. WIRES WILL BE COLOR CODED AND /OR TAGGED TO PREVENT MIXING OF CIRCUITS. J Marriage Wall I 1llll,!ll 0 cfa Nt NP Wire tag Center of Double- Section Flex Conduit (If exposed must be properly listed) Set -Up Manual Page 43 7 THIS HOME MAY BE SHIPPED WITH ONE OR MORE PLUG -IN CONNECTORS THESE CONNECTORS ARE TO BE SNAPPED TOGETHER ON SET -UP CONNECTORS WILL BE COLOR -CODED AND /OR TAGGED TO PREVENT MIXING OF CIRCUITS. Marriage Wall THE CONNECTORS ARE INTENDED FOR FACTORY OR ON -SITE INTERCONNECTION OF MODULES OR OTHER BUILDING COMPONENTS THEY MAY BE CONCEALED OR SURFACE MOUNTED AS DESCRIBED IN ARTICLES 545 -13, 550 -10(I) AND 551 16(0) OF THE NATIONAL ELECTRIC CODE. Blank Cover Metal J unction Box 19 Chapter 9 Final Inspection 1110 Chapter 10 Relocating the Home Make a final inspection when home installation is complete to make sure that no items have been overlooked and that all work was done properly Place special emphasis on the following 'checklist' items. 91 Water and Drain Systems. All water and drain systems work properly and do not leak. 9 1 1 Accesses Under Home. Access for p- traps, etc. located under the home in the bottom board are taped and marked with paint or colored tape for access. 9.2. Appliance Function and Operation. Appliances have been tested and work properly 9 3. Windows, Doors and Drawers. All windows, doors and drawers work properly 9 4 Exit Windows. One window in each bedroom is designated as a secondary exit to be used in case of emergency Each exit window is labeled as such with operating instructions. All shipping hardware should be removed, and the window should operate as explained in the window manufacturer's instructions. 9 5 Exterior Siding and Trim. No gaps, voids or missing fasteners and all seams are sealed. 9 6. Stack Heads and Vent Pipe Flashings on Roof. All stack head or vent pipe flashings are properly attached and sealed. 9 7 Composition Roof. Shingles are properly attached, none are loose or missing, and all holes are filled. 9 8 Skirt Venting. (See Page 20, 5.6.4) 9 9 Low Hanging Trees and Bushes. If there are any low- hanging trees or bushes near your home, trim or cut them Think about the plants' possible movement during windy conditions or under snow or ice loads in limiting their future growth. 9 10 Exhaust Fan Operation and Air Flow. Check all exhaust fans for proper operation and air flow 9 11 Bottom Board. Carefully inspect the bottom covering of the home for loosening or tears from installation of pipes or wires. Seal openings around the floor perimeter pipes or pipe hangers and splits or tears with weather resistant tape. 912. Ground Cover Repair any cuts or tears in the ground cover with tape. 9 13 Anchors and Straps. Be sure the correct number of anchors have been installed at the proper angle, and that all straps have been tightened. 9 1 4 Interior Details. Inspect for and correct, all interior finishing details, such as loose molding, carpet seams, etc. The retailer's representative should inspect the home with the homeowner give the homeowner a copy of the Homeowner's Manual and brief the homeowner about maintaining the home. Set -Up Manual Page 44 10 1 Relocation of Home. If it is necessary to move your home, have it moved by a professional manufactured home mover making sure he uses enough temporary wood blocking, and check the following items: 10 1 1 New Zones. Check the roof and wind load and the temperature requirements at the new location. If the new requirements are greater than those shown on your home's compliance certificate check the cost of adapting the home before moving. Otherwise any resulting damages will not be covered under your warranty and you may be held liable for any failures. Check with home's plant of manufacturing, your retailer or a qualified manufactured home mover about making these home improvements. 10 1.2. Tires and Axles. Replace any removed tires or axles as required by the manufacturer Be sure that tires are inflated correctly have at least 1/16' tread, and do not have any cracks or splits. Check and repair bearings and brakes as necessary 10 1 3 Appliances. Secure appliances to prevent movement during transportation. 10 1 4 Dust Caps. Place dust caps on the ends of all pipe connections. 101 5 Blocking During Storage. Any home placed in storage, including those on sales lots, must be immediately blocked under each I -beam, both at the rear of the home and midway between axles and hitch, to prevent excessive deflection and possible structural damage. 101 6 Transit of Furniture and Belongings Substantial damage may result if furniture, personal belongings, set -up materials or other items are stored in the home during transit. TRANSIT DAMAGE IS NOT COVERED UNDER YOUR WARRANTY 10 1 7 Multi- Section Homes. Re- install temporary structural supports and bracing materials before moving the home Cover open sides of sections with weather proof material such as 6 mil plastic sheeting. After the sections have been separated, secure 2' x 6' shipping braces at the front end and in the axle area. Place ridge beam supports in open areas or at a maximum of 4 on center 10 1 8 Multi- section homes with stairwell must have the stairwell cutout reinforced for transportation. Locate the factory installed framing plug and fasten to floor framing with #8 x 3' wood screws. If the factory installed stairwell plug cannot be located, construct a temporary stairwell plug with 2 x 6's #3 SPF at 24 o c. with 5/8' APA rated decking. Fasten all framing members with (3) 16d nails and decking with 10d nails 6' o.c. 1ib315 Corporate Office Post Office Box 35 Goshen, Indiana 46527 -0035